Information
-
Patent Grant
-
6643577
-
Patent Number
6,643,577
-
Date Filed
Thursday, August 22, 200222 years ago
-
Date Issued
Tuesday, November 4, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 701 50
- 172 2
- 172 435
- 037 348
- 318 56818
- 414 680
- 414 6955
- 414 697
- 414 699
- 074 471 XY
- 074 493
- 180 273
- 180 321
- 180 315
- 180 326
- 180 330
- 180 331
- 180 332
- 180 334
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International Classifications
-
Abstract
When operating a work machine having more than one function, there are situations in which an operator may need to simultaneously control both functions. For instance, when a backhoe loader operator would like to perform a maneuver referred to as the “duck walk”, the operator must simultaneously control at least one aspect of a backhoe and one aspect of a loader. A work machine that has an operator control station with at least two controllers, which may be assigned a first mode pattern, a second mode pattern, and a hybrid mode pattern. When the at least two controllers are in the first mode pattern, the at least two controllers are operably coupled to a first set of equipment, such as a loader. When the at least two controllers are in the second mode pattern, the at least two controllers are operably coupled to a second set of equipment, such as a backhoe. When the at least two controllers are in the hybrid mode pattern, the at least two controllers are simultaneously operably coupled to at least a portion of the first set of equipment (loader) and at least a portion of a second set of equipment (backhoe).
Description
TECHNICAL FIELD
The present invention relates generally to operator control stations, and more specifically to operator control stations included in work machines having more than one function.
BACKGROUND
Today, several work machines have more than one function. For instance, an excavator includes a backhoe that is generally used for digging and a pair of tracks that is generally used for translational movement of the excavator. In addition, a backhoe loader includes two implements, each attached to opposite ends of a work machine body. A loader is attached to a front end of the body and is generally used for shoveling. A backhoe is attached to a back end of the body and is generally used for digging. In order to control the loader, the operator can swivel his seat to a forward position in which he can view the loader on the front end of the body. In relatively older backhoe loaders, the controllers for the loader were generally attached to the work machine body on the front side so that the operator could reach them. In order to control the backhoe, the operator can swivel his seat approximately 180° to a reward facing position in which he could view the backhoe on the back end of the body. The controllers for the backhoe would generally be attached to the work machine body on the back side so the operator could reach them.
In several relatively newer work machines, the implement controllers are attached to the operator's seat rather than to the work machine body. By attaching the controllers to the seat, the operator's position is not limited by his ability to reach the controllers. Therefore, the operator's positioning within the cab and the operator's comfort may be enhanced without concerns over his ability to reach the controllers. For instance, control devices for multiple function work machines such as that shown in U.S. Pat. No. 4,934,462 issued to Tatara et al. on Jun. 19, 1990, are attached to the operator's seat and become part of an operator control station. When the operator control station is in the forward position, by default, the operator can manipulate at least one of the controllers to control the loader, but not the backhoe. When the operator control station is in the reward facing position, by default, the operator can manipulate at least one of the controllers to control the backhoe, but not the loader. If the operator desires to control the implement on the opposite side of which he is facing, the operator can override the default mode. Thus, the operator can control either implement, the backhoe or the loader, from any position of the operator control station. However, the operator cannot simultaneously control both the backhoe and the loader.
Over the years, operators of multi-function work machines, such as backhoe loaders, have found situations in which it is desirable to simultaneously operate both implements. For instance, in a maneuver, referred to as the “duck walk”, the operator uses aspects of both the backhoe and the loader to lift the wheels of the backhoe loader off the ground. Thus, the operator can move the backhoe loader over terrain, such as a trench or small wall, which may have been impossible to cross using only the wheels of the backhoe loader. In relatively older backhoe loaders in which the controllers were attached to the work machine body, a skilled operator could perform the “duck walk” by positioning his seat between the first position and second position in order to simultaneously manipulate the controllers of both the backhoe on the second side and the loader on the first side of the work machine body. However, in the relatively newer machines, in which the controls are attached to the operator control station, the operator can control either the backhoe or the loader, but cannot simultaneously control both the backhoe and the loader. Because there is not a hybrid mode in which to simultaneously control at least an aspect of the both the backhoe and the loader, the backhoe loader cannot perform the “duck walk” regardless of the operator's skill.
The present invention is directed to overcoming one or more of the problems as set forth above.
SUMMARY OF THE INVENTION
In one aspect of the present invention, a work machine having a work machine body includes at least two controllers. When the at least two controllers are in a first mode pattern, they are operably coupled to a first set of equipment attached to the work machine body. When the at least two controllers are in a second mode pattern, they are operably coupled to a second set of equipment attached to the work machine body. When the at least two controllers are in a hybrid mode pattern, they are operably coupled to at least a portion of the first set of equipment and at least a portion of the second set of equipment.
In another aspect of the present invention, an operator control station includes at least two controllers and at least one electronic control module. The electronic control module includes a first mode algorithm, a second mode algorithm, and a hybrid mode algorithm that includes at least one aspect of the first mode algorithm and at least one aspect of the second mode algorithm. The first mode algorithm corresponds to a first mode pattern of the at least two controllers. The second mode algorithm corresponds to a second mode pattern of the at least two controllers. The hybrid mode algorithm corresponds to a hybrid mode pattern of the at least two controllers.
In yet another aspect of the present invention, there is a method for operating a work machine having more than one function. When the work machine is operating in a first mode, an operator controls a first function, at least in part, by manipulating at least one controller. When the work machine is operating in a second mode, the operator controls a second function, at least in part, by manipulating the at least one controller. When the work machine is operating in a hybrid mode, the operator simultaneously controls at least one aspect of the first function and at least one aspect of he second function, at least in part, by manipulating the at least one controller.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side view of a backhoe loader including an operator control station in a loader position, according to the present invention;
FIG. 2
is a side view of the backhoe loader including the operator control station in a backhoe position, according to the present invention;
FIG. 3
is a side view of the backhoe loader including the operator control station in a middle position, according to the present invention;
FIG. 4
is a top view of the operator control station attached to the backhoe loader of
FIGS. 1-3
, according to the present invention;
FIG. 5
is a flow chart of mode patterns of controllers attached to the operator control station of
FIG. 4
operating under a BHL mode pattern selection, according to the present invention; and
FIG. 6
is a flow chart of mode patterns of controllers attached to the operator control station of
FIG. 4
operating under a HEX mode pattern selection, according to the present invention.
DETAILED DESCRIPTION
Referring to
FIGS. 1-3
, there are shown side views of a work machine having more than one function. Although the work machine is illustrated as a backhoe loader
10
, it should be appreciated that the present invention contemplates any work machine having more than one function. For instance, the present invention could be applied to an excavator. The excavator has more than one set of equipment, each having its own function. There is an implement for moving earth and a pair of tracks or wheels for translational movement. The backhoe loader
10
includes a work machine body
11
. Attached to a first end
20
of the work machine body
11
is a first set of equipment, shown as a loader
13
, and attached to a second end
21
of the work machine body
11
is a second set of equipment, shown as a backhoe
12
. The backhoe
12
includes a boom
16
that is moveably attached to the work machine body
11
and can be moved upward and downward and swung left and right about a vertical axis. A stick
14
is moveably attached to the boom
16
and can be moved inward and outward. The backhoe
12
also includes a material engaging member shown as a backhoe bucket
15
that is moveably attached to the stick
14
. The backhoe bucket
15
can be curled in order to dig, and can be uncurled in order to dump material. The loader
13
includes a pair of arms
17
movably attached to the first end
20
of the work machine body
11
. The pair of arms
17
can be moved upward and downward in order to lift and lower a material engaging member shown as a loader bucket
18
. The loader bucket
18
is moveably attached to the pair of arms
17
and can be raised and lowered about a horizontal axis.
The backhoe loader
10
includes a cab
19
in which an operator control station
22
is positioned and attached to the work machine body
11
. The operator control station
22
is preferably moveable among a plurality of positions. Although the operator control station
22
preferably also includes translational movement, the operator control station
22
rotates about a vertical axis between a first position illustrated as a loader position
34
in
FIG. 1
, a second position illustrated as a backhoe position
35
in
FIG. 2
, and a third position illustrated as a middle position
36
in FIG.
3
. The loader position
34
is preferably a latched, forward position, and is separated by approximately 180° from the backhoe position
35
, preferably a latched, reward position. The middle position
36
is preferably an unlatched position between the loader position
34
and the backhoe position
35
. A steering wheel
33
is attached to the work machine body
11
such that when the operator control station
22
is in the loader position
34
, the operator can use the steering wheel
33
. The steering wheel
33
can be stowed
33
a
for operation of the backhoe loader
10
when the operator control station
22
is in the backhoe position
35
and the middle position
36
.
A first joystick
25
and a second joystick are attached to a first side
43
of the operator control station
22
and a second side
44
of operator control station
22
, respectively. Although the joysticks
25
and
26
could be mechanically operably coupled to the loader
13
and the backhoe
12
, the first joystick
25
and the second joystick
26
are preferably coupled to the loader
13
and backhoe
12
via an electronic control module
24
. The joysticks
25
and
26
are in communication with the electronic control module
24
via a first communication line
27
and a second communication line
28
, respectively. The electronic control module
24
is preferably in communication with at least one electronically controlled valve actuator fluidly coupled to at least one hydraulic cylinder, via an implement communication line
53
. There is at least one electronically controlled valve actuator controlling the movement of each aspect of both the backhoe
12
and the loader
13
. The illustrated backhoe loader
10
includes a loader arms actuator
60
, a loader bucket actuator
61
, a boom vertical movement actuator
62
, a boom swing actuator
63
, a stick actuator
64
, and a backhoe bucket actuator
65
.
The backhoe loader
10
has at least three operating modes, which are a first mode illustrated as the loader mode, a second mode illustrated as the backhoe mode, and a hybrid mode. When the backhoe loader
10
is operating in the loader mode, the loader
13
can be controlled. The joysticks
25
and
26
are operably coupled to the arms actuator
60
and the loader bucket actuator
61
of the loader
13
via the electronic control module
24
. When the backhoe loader
10
is operating in the backhoe mode, the backhoe
12
can be controlled. The joysticks
25
and
26
are operably coupled to the boom vertical movement actuator
62
, the boom swing actuator
63
, the backhoe bucket actuator
65
, and the stick actuator
64
of the backhoe
12
via the electronic control module
24
. When the backhoe loader
10
is operating in the hybrid mode, at least a portion of the loader
13
and at least a portion of the backhoe
12
can be simultaneously controlled.
In the preferred hybrid mode, the joysticks
25
and
26
are operably coupled to the arms actuator
60
and the loader bucket actuator
61
of the loader
13
, and the boom vertical movement actuator
62
and the stick actuator
64
of the backhoe
12
. Thus, the operator can simultaneously control both the loader bucket
18
and the pair of arms
17
of the loader
13
, and the stick
14
and the vertical movement of the boom
16
of the backhoe
12
. Although the illustrated backhoe loader
10
includes the hybrid mode in which the operator has control of the loader
13
and the stick
15
and the vertical movement of the boom
16
, the present invention contemplates other potential hybrid modes in which the operator has control of other aspects, such as the backhoe bucket
15
and the swing of the boom
16
. Further, the present invention contemplates the hybrid mode including aspects of different functions of the backhoe loader
10
. For instance, those skilled in the art will appreciate that, in another hybrid mode, the operator might control two aspects of the backhoe
12
and control aspects of the translational movement of the backhoe loader
10
.
Referring to
FIG. 4
, there is shown a top view of the operator control station
22
attached to the backhoe loader
10
of
FIGS. 1-3
, according to the present invention. The first joystick
25
and the second joystick
26
preferably include four controllers
45
,
46
,
47
and
48
. However, it should be appreciated that there may be any number of controllers, as long as there are at least two controllers. Those skilled in the art will appreciate that the controllers can be parts of a single joystick. Further, the controllers could be included in foot controls or any type of hand controls, including but not limited to, switches and knobs. The first joystick
25
is preferably attached to a first side of the operator control station
22
, and includes a first lateral axis controller
46
and a first longitudinal axis controller
45
that intersect at a first joystick neutral point
25
a
. The second joystick
26
is preferably attached to a second side
44
of the operator control station
22
, and includes a second longitudinal axis controller
47
and a second lateral axis controller
48
that intersect at a second joystick neutral position
26
a
. The electronic control module
24
is preferably embedded within a seat assembly
23
of the operator control station
22
. However, it should be appreciated that the electronic control module
24
could be positioned at various points within the operator control station
22
. Further, it should be appreciated that the electronic control module
24
could be positioned in or on the work machine body
11
rather than within the operator control station
22
. The electronic control module
24
includes a first mode algorithm illustrated as a loader mode algorithm, a second mode algorithm illustrated as a backhoe mode algorithm, and a hybrid mode algorithm. The hybrid mode algorithm includes at least one aspect of the loader mode algorithm and at least one aspect of the backhoe mode algorithm.
Referring still to
FIG. 4
, there are two default mode override switches, shown as a default mode override trigger
30
preferably attached to the second joystick
26
and a default mode override enabler
29
preferably attached to the second side
44
of the operator controls station
22
. It should be appreciated that there could be any number of default mode override switches. There is preferably an audible cue that makes a sound when the default mode override trigger
30
is activated. A mode display panel
32
including a loader symbol
32
a
and backhoe symbol
32
b
is also preferably attached to the second side
44
of the operator control station
22
, and is in communication with the electronic control module
24
via the second communication line
28
. Although the second joystick
26
, the mode display panel
32
and the default mode override enabler
29
each can be in communication with the electronic control module
24
via its own data link, the present invention is illustrated as including each data link in the second communication line
28
. An implement disabling switch
31
is preferably attached to the first side
43
of the operator control station
22
. Although the implement disabling switch
31
is illustrated as a switch having at least an enabled position
31
a
and a disabled position
31
b
, it should be appreciated that the implement disabling switch
31
could be any type of controller, and there could be two implement disabling switches, one of the backhoe
12
and one for the loader
13
. It should be appreciated that although a data link for the implement disabling switch
31
and the first joystick
25
are included in the second communication line
27
, the joystick
25
and the implement disabling switch
31
could communicate with the electronic control module
24
via separated communication lines. The joysticks
25
and
26
, the default mode override switches
29
and
30
, the mode display panel
32
, and the implement disabling switch
31
are preferably attached to pods that are attached to arm rests of the seat assembly
23
. Those skilled in the art will recognize that the pods extend beyond the arm rests in order for the operator to easily control the hand controls. It should be appreciated that the default mode override switches
29
and
30
, the mode display panel
32
, and the implement disabling switch
31
can be attached to the operator control station
22
, or the work machine body
11
, at any position that is easily accessible to the operator. Further, there may be other hand controls, such as seat controls or a steering wheel, either attached to the operator control station
22
or the work machine body
11
for controlling additional aspects of work machine operation which are not involved in this description. It should be appreciated that the default mode override trigger
30
, the default mode override enabler
29
, the mode display panel
32
, the audible cue, and the implement enabler
31
are all features that help reduce misuse of the implements and confusions as to the operating modes. Although these features are preferred, the present invention contemplates a backhoe loader
10
without these features.
Referring to
FIGS. 5 and 6
, there are shown flow charts of mode patterns of controllers attached to the operator control station
22
of
FIG. 4
operating under a BHL mode pattern selection and a HEX mode pattern selection, respectively. The four controllers
45
,
46
,
47
and
48
include a first mode pattern shown as a loader mode pattern
40
, a second mode pattern shown as a backhoe mode pattern
41
, and a hybrid mode pattern
42
. The backhoe mode pattern
41
preferably includes at least one of two alternative control patterns, a backhoe loader (herein referred to as “BHL”) mode pattern
41
a and an excavator loader (herein referred to as “HEX”) mode pattern
41
b
. Upon activation of the backhoe loader
10
, the operator must make either a BHL mode pattern selection
58
a
or a HEX mode pattern selection
58
b
. It should be appreciated that there are various methods of selecting the BHL mode pattern
41
a
or the HEX mode pattern
41
b
, such as manipulating one or two hand controls, including but not limited to buttons and switches. The loader mode algorithm, the backhoe mode algorithm, the hybrid mode algorithm of the electronic control module
24
correspond with the loader mode pattern
40
, the backhoe mode pattern
41
a
and
41
b
, and the hybrid mode pattern
42
a
and
42
b
of the four controllers,
45
,
46
,
47
and
48
respectively.
Although each mode pattern
40
,
41
and
42
has similar geometry as described above, each mode pattern
40
,
41
and
42
allows the operator to control different aspects of the backhoe loader
10
operation. When the four controllers
45
,
46
,
47
and
48
are in the loader mode pattern
40
, the controllers
47
and
48
included in the second joystick
26
are nonfunctional
56
, and the controllers
45
and
46
included in the first joystick
25
control the movement of the loader
13
. When in the loader mode pattern
40
, the first longitudinal axis controller
45
controls the movement of the pair of arms
17
and is movable between an arms lowered position
17
a
and an arms lifted position
17
b
, and the first lateral axis controller
46
controls the movement of the loader bucket
18
and extends between a loader rack position
18
a
and a loader dump position
18
b
. Although second joystick could be made to control translational movement of the machine, the illustrated embodiment includes a conventional steering wheel, accellerator and brake for these functions. When the four controllers
45
,
46
,
47
and
48
are in the second mode pattern
41
a
or
41
b
, each of the four controllers
45
,
46
,
47
and
48
control a different aspect of the operation of the backhoe
12
.
Referring to
FIG. 5
, when the controllers
45
,
46
,
47
and
48
are in the BHL pattern mode
41
a
, the second longitudinal axis controller
47
controls the vertical movement of the boom
16
and extends between a boom down position
16
a
and a boom up position
16
b
. The second lateral axis controller
48
controls the swing of the boom
16
and extends between a swing left position
16
c
and a swing right position
16
d
. The first longitudinal axis controller
45
controls the movement of the stick
14
and extends between a stick out position
14
a
and a stick in position
14
b
, and the first lateral axis controller
46
controls the movement of the backhoe bucket
15
and extends between a bucket curl position
15
a
and a bucket dump position
15
b
. When the operator has made an alternate control pattern choice of BHL
58
a
and the controllers
45
,
46
,
47
and
48
are in the hybrid mode
42
a
, the second longitudinal axis controller
47
controls the vertical movement of the boom
16
and extends between the boom down position
16
a
and the boom up position
16
b
. The second lateral axis controller
48
controls the movement of the stick
14
and extends between the stick out
14
a
and the stick in position
14
b
. The first longitudinal axis controller
45
controls the movement of the pair of arms
17
and extends between the arms lowered position
17
a
and the arms lifted position
17
b
, and the first lateral axis controller
46
controls the movement of the loader bucket
18
and extends between the loader rack position
18
a
and the loader dump position
18
b.
Referring to
FIG. 6
, there is shown the flow chart of the mode patterns for the controllers attached to the operator control station
22
of
FIG. 4
operating under the HEX mode pattern selection
58
b
. The HEX mode pattern selection
58
b
does not affect the loader mode pattern
40
. Thus, the loader mode pattern
40
is the same regardless of whether the operator has made the BHL mode pattern selection
58
a
or the HEX mode pattern selection
58
b
. When the operator makes the HEX mode pattern selection
58
b
, the backhoe mode pattern
41
includes the HEX mode pattern
41
b
. The second longitudinal axis controller
47
controls the movement of the stick
14
and extends between the stick out position
14
a
and the stick in position
14
b
. The second lateral axis controller
48
controls the swing of the boom
16
and extends between the swing left position
16
c
and the swing right position
16
d
. The first longitudinal axis controller
45
controls the vertical movement of the boom
16
and extends between the boom down position
16
a
and the boom up position
16
b
, and the first lateral axis controller
45
controls the movement of the backhoe bucket
15
and extends between the bucket curl position
15
a
and the bucket dump position
15
b
. The BHL pattern mode
41
a
and the HEX pattern mode
41
b
differ in that different joysticks
25
or
26
control the vertical movement of the boom
16
and the swing of the boom
16
. The operator can make the selection
58
a
or
58
b
with which he feels most comfortable.
Referring still to
FIG. 6
, if the operator made the HEX mode pattern selection
58
b
upon activating the backhoe loader
10
, a hybrid mode pattern
42
b
will be different than the hybrid mode pattern
42
a
if the operator made the BHL mode pattern selection
58
a
. The HEX hybrid mode pattern
42
b
includes the second joystick
26
controlling the movement of the stick
14
and the boom
16
just as the second joystick
26
does in the BHL hybrid mode pattern
42
a
. However, unlike the BHL hybrid mode pattern
42
a
, in the HEX hybrid mode pattern
42
b
, the second lateral axis controller
48
controls the vertical movement of the boom
16
, and the second longitudinal axis controller
47
controls the movement of the stick
14
. The first joystick
25
of the HEX hybrid pattern
42
b
is similar to the BHL hybrid pattern
41
b
. The first longitudinal axis controller
45
controls the movement of the pair of arms
17
, and the first lateral axis controller
46
controls the movement of the loader bucket
18
.
INDUSTRIAL APPLICABILITY
Referring to
FIGS. 1-3
, there are shown side views of the backhoe loader
10
including the operator control station
22
, according to the present invention. Although the application of the present invention will be described for a backhoe loader
10
, it should be appreciated that the present invention is applicable to any work machine having more the one function, such as an excavator. Prior to activating the backhoe loader
10
, the operator can preferably adjust his seat forward, backward, upward and downward in order to achieve his ideal positioning within the cab
19
. Once situated, the operator can activate the backhoe loader
10
by moving a power switch to an on position
57
. Upon activation, the operator must choose one of the alternative control patterns of the backhoe mode pattern
41
, either the BHL mode pattern
41
a
or the HEX mode pattern
41
b
. Preferably, the operator will either make BHL mode pattern selection
58
a
or the HEX mode pattern selection
58
b
by manipulating at least one hand control, preferably a switch or button. Because the HEX mode pattern selection
58
b
is more frequently preferred over the BHL mode pattern selection
58
a
, the present invention will first be described as if the operator made the HEX mode pattern selection
58
b
. Depending on the function the operator would like the backhoe loader
10
to perform, the operator will position the operator control station
22
in the loader position
34
, the backhoe position
35
, or the middle position
36
.
Referring to
FIG. 6
, from the loader position
34
of the operator control station
22
as show in
FIG. 1
, the operator can control either the loader
13
or the backhoe
12
. In order to operate the loader
13
from the loader position
34
, the implement disabling switch
31
must be in the enabled position
31
a
. The electronic control module
24
will then determine whether the operator control station
22
is occupied
37
a
. There are various methods for detecting whether the operator is in the operator control station
22
, including but not limited to, providing sensors in the seat assembly
23
that are in communication with the electronic control module
24
. Once the electronic control module
24
also determines that the operator control station
22
is in the loader position
34
and the implement disabling switch
31
is in the enabled position
31
a
, the electronic control module
24
will default to the loader mode algorithm. The electronic control module
24
will communicate via the first and second communication lines
27
and
28
to the controllers
45
,
46
,
47
and
48
to include the loader mode pattern
40
. The backhoe loader
10
will be operating in the loader mode, and the arms actuator
60
and the loader bucket actuator
61
of the loader
13
will be operably coupled to the controllers
45
and
46
. The loader symbol
32
a
will appear on the mode display panel
32
. In order to control the pair of arms
17
of the loader
13
, the operator will move the first joystick
25
along the longitudinal axis. In order to control the loader bucket
18
, the operator will move the first joystick
25
along the lateral axis.
In order to control the backhoe
12
from the loader position
34
, the operator can override the loader mode pattern
40
, which is the default mode pattern for the loader position
34
, by moving the default mode override enabler
29
to an enabled position
29
a
, moving the second joystick
26
to the neutral position
26
a
, and moving the default mode override trigger
30
to an activated position
30
a
. The audible cue
38
will make the first sound, and the mode display panel
32
will illuminate the backhoe symbol
32
b
. The fact that the operator has enabled the default mode override enabler
29
and activated the default mode override trigger
30
will be communicated to the electronic control module
24
. The electronic control module
24
will switch to the backhoe mode algorithm. The controllers
45
,
46
,
47
and
48
will then include the backhoe mode pattern
41
b
that corresponds to the backhoe mode algorithm. The controllers
45
,
46
,
47
and
48
will be operably coupled to the boom vertical movement actuator
62
, the boom swing actuator
63
, the stick actuator
64
and the backhoe bucket actuator
65
of the backhoe
12
. The backhoe loader
10
will be operating in the backhoe mode. Because the operator made the HEX mode pattern selection
58
b
upon activating the backhoe loader
10
, then the controllers
45
,
46
,
47
and
48
will include the HEX mode pattern
41
b
. The operator can control the vertical movement of the boom
16
by moving the first joystick
25
along the longitudinal axis, and can control the movement of the backhoe bucket
15
by moving the first joystick
25
along the lateral axis. The operator can control the movement of the stick
14
by moving the second joystick
26
along the longitudinal axis, and can control the swing of the boom
16
by moving the second joystick
26
along the lateral axis. The operator can disable and deactivate the backhoe mode pattern
41
b
by moving the default mode override trigger
30
to the deactivated position
30
b
, by moving the joystick
26
to the neutral position
26
a
, and by moving the default mode override enabler
29
to the disabled position
29
b
. When the electronic control module
24
determines that the default mode override trigger
30
has been deactivated
30
b
, the default mode override enabler
29
has been disabled
29
b
and the joystick
26
is in the neutral position
26
a
, the electronic control module
24
will default back to the loader mode algorithm. If at anytime the electronic control module
24
determines that the operator control station
22
is unoccupied
37
b
, the operator control station
22
is in the middle position
36
, or that the implement disabling switch
31
is in the disabled position
31
b
, the controllers
45
,
46
,
47
and
48
will cease being operably coupled to either the loader
13
or the backhoe
12
.
From the backhoe position
35
of the operator control station
22
as shown in
FIG. 2
, the operator can control the backhoe
12
in the backhoe mode or simultaneously control the loader
13
and a portion of the backhoe
12
in the hybrid mode. In order to operate the backhoe
12
while also facing the backhoe
12
, the operator will rotate the operator control station
22
to the backhoe position
35
as shown in FIG.
2
. Because the steering wheel
33
is generally not needed when the backhoe
12
is in use, if there is a steering wheel
33
connected to the operator control station
22
or attached to the work machine body
11
as illustrated, it must be stowed
33
a
before the backhoe loader
10
will operate in the backhoe mode when the operator control station
22
is in the backhoe position
35
. When the electronic control module
24
determines that the operator control station
22
is occupied
37
a
and in the latched backhoe position
35
, the implement disabling switch
31
is in the enabled position
31
a
, and the steering wheel
33
is stowed
33
a
, the electronic control module
24
will default to the backhoe mode algorithm, which will be communicated to the controllers
45
,
46
,
47
and
48
via the first and second communication lines
27
and
28
. The controllers
45
,
46
,
47
and
48
will be in the corresponding backhoe mode pattern
41
. The backhoe symbol
32
b
will illuminate on the mode display panel
32
. The four controllers
45
,
46
,
47
and
48
will be operably coupled to the actuators
62
,
63
,
64
and
65
of the backhoe
12
, and the operator can control the four aspects of the backhoe
12
, being the swing and vertical movement of the boom
16
, the movement of the stick
14
and the movement of the backhoe bucket
15
, by manipulating the joysticks
25
and
26
. The controllers
45
,
46
,
47
and
48
will be in the HEX mode pattern
41
b
. When the controllers
45
,
46
,
47
and
48
are in the HEX mode pattern
41
b
, the operator can control the movement of the stick
14
and the swing of the boom
16
with the second joystick
26
, and the vertical movement of the boom
16
and the backhoe bucket
15
with the first joystick
25
.
Referring still to
FIG. 6
, in order to control the loader
13
or simultaneously control the loader
13
and the backhoe
12
while the operator control station
22
remains in the backhoe position
35
, the operator can move the default mode override enabler
29
to the enabled position
29
a
and move the second joystick
26
to the neutral position
26
a
. The operator then depresses the default mode override trigger
30
to its activated position
30
a
, causing the audible cue to make its first sound. The fact that the operator has enabled the default mode override enabler
29
, activated the default mode override trigger
30
and moved the joystick
26
to the neutral position
26
a
will be communicated to the electronic control module
24
. Once the electronic control module
24
determines that the default mode override enabler
29
is in the enabled position
29
a
, the default mode override trigger
30
is in the activated position
30
a
and the joystick
26
is in the neutral position
26
a
, the electronic control module
24
will switch to the hybrid mode algorithm, corresponding to the hybrid mode pattern
42
of the controllers
45
,
46
,
47
and
48
. The mode display panel
32
will illuminate both the backhoe symbol
32
b
and the loader symbol.
32
a
When the controllers
45
,
46
,
47
and
48
are in the hybrid mode pattern
42
b
, the first joystick
25
is operably coupled to the arms actuator
60
and the loader bucket actuator
61
of the loader
13
, and the second joystick
26
is operably coupled to the boom vertical movement actuator
62
and the stick actuator
64
of the backhoe
12
. Operating under the HEX mode pattern selection
58
b
and being in the hybrid mode pattern
42
b
, the second longitudinal axis controller
47
controls the movement of the stick
14
and the second lateral axis controller
48
controls the vertical movement of the boom
16
.
When in the HEX hybrid mode pattern
42
b
, the operator can control the backhoe loader
10
to perform the “duck walk.” The operator can control the vertical movement of the boom
16
and the stick
14
of the backhoe
12
by moving the second joystick
26
while simultaneously controlling the pair of arms
17
and the loader bucket
18
of the loader
13
by moving the first joystick
25
. Thus, the operator can lift the wheels of the work machine body
11
off the ground in order to cross rough terrain, small walls, ditches, etc. In order to return the controllers
45
,
46
,
47
and
48
to the backhoe mode pattern
41
, the operator will move the second joystick
26
to the neutral position
26
b
, move the default mode override trigger
30
to the deactivated position
32
b
, and move the default mode override enabler
29
to the disabled position
29
b
. The electronic control module
24
will default back to the backhoe mode algorithm. The audible cue will make the second sound, and the mode display panel
32
will illuminate the backhoe symbol
32
b
. If at anytime the electronic control module
24
determines that the operator control station
22
is unoccupied
37
b
, the steering wheel
33
is in use
33
b
, the implement disabling switch
31
is in the disabled position
31
b
, or the operator control station
22
is in the unlatched, middle position
36
, neither the loader
13
nor the backhoe
12
will be operably coupled to the controllers
45
,
46
,
47
and
48
.
From the middle position
36
of the operator control station
22
as shown in
FIG. 3
, the operator can also operate all portions of the backhoe
12
or simultaneously operate the loader
13
and at least a portion of the backhoe
12
in a hybrid mode. The middle position
36
is the intermediate position between the loader position
34
and the backhoe position
35
. The middle position
36
occurs when the operator control station
22
is unlatched. By operating the backhoe loader
10
in the hybrid mode from the middle position
36
, the operator can simultaneously view both the backhoe
12
and the loader
13
when simultaneously operating portions of the both the backhoe
12
and the loader
13
. When in the middle position
36
, the electronic control module
24
will disconnect the controllers
45
,
46
,
47
and
48
from the loader
13
and the backhoe
12
. However, once the electronic control module
24
determines that the operator control station
22
is in the middle position
36
, the operator control station
22
is occupied
37
a
, the steering wheel
33
is in the stowed position
33
a
, and the default mode override enabler
29
and the implement disabling switch
31
are in the enabled positions
29
a
and
31
a
, the electronic control module
24
will switch to the default mode being the backhoe mode algorithm, corresponding to the backhoe mode pattern
41
of the controllers
45
,
46
,
47
and
48
. Because the backhoe pattern mode
41
is in the HEX control pattern
41
b
, the stick
14
is controlled with the second joystick
26
, and the vertical movement of the boom
16
is controlled with the first joystick
25
as shown in FIG.
6
.
In order to switch the controllers
45
,
46
,
47
and
48
into the hybrid mode pattern
42
, the operator must move the default mode override trigger
30
to the activated position
30
a
and move the second joystick
26
to the neutral position
26
a
. When the electronic control module
24
determines that the default mode override trigger
30
is in the activated position
30
a
and the second joystick
26
is in the neutral position
26
a
, the electronic control module
24
will switch to the hybrid mode algorithm, corresponding with the hybrid mode pattern
42
of the controllers
45
,
46
,
47
and
48
. The audible cue will make the first sound, and the mode display panel
32
will illuminate the backhoe symbol
32
b
and the loader symbol
32
a
. The operator can simultaneously operate the loader
13
with the first joystick
25
and operate the stick
14
and the vertical movement of the boom
16
of the backhoe
12
with the second joystick
26
in order to have the backhoe loader
10
perform the duck walk. By simply moving the default mode override trigger
30
to the deactivated position
30
b
and by moving the second joystick
26
to the neutral position
26
a
, the operator can switch the backhoe loader
10
back to the default mode of the middle position
36
, being the backhoe mode. Further, by moving the default mode override enabler
29
to the disabled position
29
b
and maintaining the operator control station
22
in the middle position
36
, the loader
13
and the backhoe
12
will cease to be operably coupled to the controllers
45
,
46
,
47
and
48
.
Referring to
FIG. 5
, there is shown the flow chart of the mode patterns
40
,
41
a
and
42
a
of the controllers
45
,
46
,
47
and
48
attached to the operator control station
22
operating under the BHL mode pattern selection
58
a
. If the operator prefers the BHL mode pattern
41
a
, the operator will make the BHL pattern selection
58
a
upon moving the power switch to the on position
57
. Regardless of whether the operator chooses the BHL pattern selection
58
a
or the HEX pattern selection
58
b
, the method of altering between the loader mode, the backhoe mode, and the hybrid mode will not change. However, when in BHL mode pattern
41
a
, the operator can move the boom
16
up and down by moving the second joystick
26
along the longitudinal axis, and can swing the boom
16
left and right by moving the second joystick
26
along the lateral. By moving the first joystick
25
along the longitudinal axis, the operator can move the stick
14
outward and inward, and by moving the first joystick
25
along the lateral axis, the operator can curl and dump the backhoe bucket
15
. When in the BHL hybrid mode pattern
42
a
, the second longitudinal axis controller
47
controls the vertical movement of the boom
16
and the second lateral axis controller
48
controls the movement of the stick
14
.
The present invention is advantageous because there is at least one controller that can alternate between three different mode patterns: the first mode pattern
40
which corresponds with operating the first set of equipment
13
, the second mode pattern
41
which corresponds with operating the second set of equipment
12
, and a hybrid mode pattern
42
that corresponds with operating both at least a portion of the first set of equipment
13
and at least a portion of the second set of equipment
12
. By adding the hybrid mode pattern
42
, the operator can simultaneously control at least one aspect of two different functions of the work machine
10
by manipulating a limited number of controls
45
,
46
,
47
and
48
all within his immediate reach. In the illustrated example of the backhoe loader
10
, there are at least six different controllable aspects of the backhoe
12
and the loader
16
, being the swing of the boom
16
, the vertical movement of the boom
16
, the stick
14
, the backhoe bucket
15
, the pair of arms
17
and the loader bucket
18
. Any four of these six different aspects could be included in the hybrid mode pattern
42
of the controllers
45
,
46
,
47
and
48
. Moreover, as more aspects of backhoe loader
10
operation are being included in controllers attached to the operator control station
22
, aspects of other functions, such as the translational movement, of the backhoe loader
10
could be included in the hybrid mode pattern
42
of the controllers
45
,
46
,
47
and
48
. Thus, when the backhoe loader
10
is in the hybrid mode, the operator could steer the backhoe loader
10
with the second joystick
26
while controlling the loader
13
with the first joystick
25
, or vice versa.
The illustrated hybrid mode pattern
42
allows the operator to simultaneously control the vertical movement of the boom
16
and the movement of the stick
14
of the backhoe and the movement of the loader bucket
18
and the arms
17
of the loader
13
. By having simultaneous control of these four aspects, the operator can perform the maneuver known as the “duck walk.” The “duck walk” permits the backhoe loader
10
to move over rough terrain or ditches that it otherwise could not transverse. Although a skilled and coordinated operator could perform the “duck walk” in the relatively older backhoe loaders
10
in which the backhoe
12
and loader
13
controllers were attached to different sides of the work machine body
11
, it may be awkward and difficult to reach between the two sets of controllers. By having controllers
45
,
46
,
47
and
48
that switch between mode patterns
40
,
41
, and
42
, it might be easier for the operator when commanding the backhoe loader
10
to perform the “duck walk.” Further, less controllers are needed, which gives the operator more space. Most importantly, the “duck walk” can be performed in both relatively new and old backhoe loaders.
It should be appreciated that the present invention is not limited to backhoe loaders, but can find use in any work machine having more than one function. For instance, a typical excavator has two functions, the backhoe for digging and the tracks or wheels for translational movement. There may a situation in which it would be ideal for the operator of the excavator to simultaneously move the excavator while operating a portion of the backhoe. Thus, the excavator controllers could include a hybrid mode pattern, allowing simultaneous control over an aspect of the backhoe and the movement of the excavator in at least one direction.
It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present invention in any way. Thus, those skilled in the art will appreciate that other aspects, objects, and advantages of the invention can be obtained from a study of the drawings, the disclosure and the appended claims.
Claims
- 1. A work machine comprising:a work machine body; at least two controllers; and at least one of said two controllers being operably coupled to a first set of equipment attached to said work machine body when said at least two controllers are in a first mode pattern; at least one of said two controllers being operably coupled to a second set of equipment attached to said work machine body when said at least two controllers are in a second mode pattern; and said at least two controllers being simultaneously operably coupled to at least a portion of said first set of equipment and to at least a portion of said second set of equipment when said at least two controllers are in a hybrid mode pattern.
- 2. The work machine of claim 1 wherein the first set of equipment including a loader and the second set of equipment including a backhoe.
- 3. The work machine of claim 2 wherein said at least two controllers are in communication with an electronic control module.
- 4. The work machine of claim 3 wherein said at least two controllers include at least one first joystick attached to a first side of an operator control station and at least one second joystick attached to a second side of said operator control station.
- 5. The work machine of claim 2 wherein said loader includes a pair of arms and a loader bucket and said backhoe includes a boom, a stick, and a backhoe bucket;when said at least two controllers are in said first mode pattern, said first joystick is operably coupled to said pair of arms and said loader bucket of said loader, and said second joystick is inactive; when said at least two controllers are in said second mode pattern, at least one of said first joystick and said second joystick is operably coupled to said boom, one of said first joystick and said second joystick is operably coupled to said stick, and one of said first joystick and said second joystick is operably coupled to said backhoe bucket; and when said at least two controllers are in said hybrid mode pattern, said first joystick is operably coupled to said pair of arms and said loader bucket of said loader, and said second joystick is operably coupled to said boom and said stick of said backhoe.
- 6. The work machine of claim 5 wherein said operator control station is moveable among a plurality of positions; andsaid at least two controllers include a default mode pattern being said first mode pattern when said operator control station is in a first position; said at least two controllers include said default mode pattern being said second mode pattern when said operator control station is in a second position; and said at least two controllers include said default mode pattern being said a backhoe mode when said operator control station is in a third position.
- 7. The work machine of claim 6 including at least one default mode override switch in communication with said electronic control module; andwhen said default mode override switch is in an activated position and said operator control station is in said first position, said at least two controllers are in said second mode pattern; when said default mode override switch is in said activated position and said operator control station is in said second position, said at least two controllers are in said hybrid mode pattern; and when said default mode override switch is in said activated position and said operator control station is in said third position, said at least two controllers are in said hybrid mode pattern.
- 8. An operator control station, comprising:at least two controllers; an electronic control module including a first mode algorithm, a second mode algorithm, and a hybrid mode algorithm; said hybrid mode algorithm including at least one aspect of said first mode algorithm and at least one aspect of said second mode algorithm and corresponding to a hybrid mode pattern for said at least two controllers; said first mode algorithm corresponding to a first mode pattern for said at least two controllers; and said second mode algorithm corresponding to a second mode pattern for said at least two controllers.
- 9. The operator control station of claim 8 wherein said at least two controllers include at least one first controller attached to a first side of said operator control station and at least one second controller attached to a second side of said operator control station.
- 10. The operator control station of claim 8 wherein said operator control station being moveable among a plurality of positions; andsaid electronic control module defaults to said first mode algorithm when the operator control station is in a first position, and said electronic control module defaults to said second mode algorithm when the operator control station is in a second position.
- 11. The operator control station of claim 10 including a mode display panel, an audible cue, and at least one default mode override switch in communication with said electronic control module; andwhen said default mode override switch is in an activated position and the operator control station is in said first position, said electronic control module switches to said second mode algorithm.
- 12. The operator control station of claim 11 including a third position between said first position and said second position.
- 13. The operator control station of claim 12 wherein when said at least one default mode override switch is in said activated position and said operator control station is in at least one of said second position and said third position, said electronic control module switches to said hybrid mode algorithm.
- 14. The operator control station of claim 13 including:said at least two controllers including at least one first controller attached to a first side of said operator control station and at least one second controller attached to a second side of said operator control station; said at least two controllers including two joysticks; and said second mode pattern including at least one of two alternative control patterns.
- 15. The operator control station of claim 8 wherein said second mode pattern includes at least one of two alternative control patterns.
- 16. The operator control station of claim 8 wherein said at least two controllers include two joysticks.
- 17. A method of operating a work machine having at least two functions, comprising the steps of:controlling a first function, at least in part, by manipulating at least one controller when the work machine is in a first mode; controlling a second function, at least in part, by manipulating said at least one controller when the work machine in a second mode; and simultaneously controlling at least one aspect of said first function and at least one aspect of said second function, at least in part, by manipulating said at least one controller when the work machine is in a hybrid mode.
- 18. The method of claim 17 including a step of enabling said first mode and said second mode by positioning an operator control station in said first position and said second position, respectively; andenabling said hybrid mode, at least in part, by manipulating at least one default override switch.
- 19. The method of claim 17 wherein the step of simultaneously controlling includes a step of controlling at least one aspect of said first function by manipulating at least one first controller on a first side of said operator control station, and controlling at least one aspect of said second function by manipulating at least one second controller on a second side of said operator control station.
- 20. The method of claim 19 wherein the step of simultaneously controlling includes a step of controlling at least one of a pair of arms and a loader bucket of a loader by manipulating at least one first joystick on said first side of said operator control station, and controlling at least one of a boom and a stick of a backhoe by manipulating at least one second joystick on said second side of said operator control station.
US Referenced Citations (12)