Optical filters are employed in a wide variety of applications including optical communication systems, sensors, imaging, scientific and industrial optical equipment, and display systems. Optical filters often include optical layers that manage the transmission of incident electromagnetic radiation, including light. Optical filters may reflect or absorb and portion of incident light, and transmit another portion of incident light. Optical layers within an optical filter may differ in wavelength selectivity, optical transmittance, optical clarity, optical haze, index of refraction and various other properties.
Disclosed herein are systems including one or both of a light emitter or a light receiver; and an optical filter adjacent one or both of the light emitter or the light receiver, wherein the optical filter includes at least one wavelength transmission selective layer including an adhesive component and an absorber component, wherein the wavelength transmission selective layer at least partially reduces the transmission of wavelengths from 701 nm to 849 nm incident thereon.
Disclosed herein are articles that include an optical filter, wherein the optical filter includes at least one wavelength transmission selective layer including an adhesive component and an absorber component, wherein the wavelength transmission selective layer at least partially reduces the transmission of wavelengths from 701 nm to 849 nm incident thereon.
The above summary is not intended to describe each embodiment of the present disclosure. The details of one or more embodiments of the present disclosure are also set forth in the description below. Other features, objects, and advantages of the present disclosure will be apparent from the description and from the claims.
The disclosure may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
It is to be understood that the embodiments may be utilized and structural changes may be made without departing from the scope of the invention. The figures are not necessarily to scale. Like numbers used in the figures refer to like components. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number.
In this disclosure, “ultraviolet” refers to wavelengths in a range between about 10 nm and about 400 nm. In this disclosure, “visible” refers to wavelengths in a range between about 400 nm and about 700 nm, and “near-infrared” refers to wavelengths in a range between about 700 nm and about 2000 nm, for example, wavelengths in a range between about 800 nm and about 1200 nm.
Ambient sources of electromagnetic radiation may interfere with receivers configured to receive light of particular wavelengths or from particular sources, or with light emitters configured to emit light of particular wavelengths. For example, visible wavelengths may interfere with receiving, sensing, or transmitting near-infrared wavelengths, for example, by increasing noise in a light receiver or in a light emitter. Sources of electromagnetic radiation may also be unintentionally revealed to onlookers (e.g., human observers who see in the visible range). For example, while light emitted by a light emitter configured to emit only near-infrared wavelengths may not be visibly perceptible, the device or the structure responsible for emitting the light, for example, a housing of the light emitter, may be visibly perceptible. Masking, concealing or otherwise camouflaging the light emitter may present challenges because the camouflage techniques may undesirably result in blocking, interference, or reduction in the transmission of desired near-infrared wavelengths.
Optical filters according to examples of this disclosure may be used to prevent unwanted optical interference from certain wavelengths, or to camouflage sources of electromagnetic radiation from visible perception, while at least partially allowing desired near-infrared wavelengths to be transmitted by a light emitter or received by a light receiver, or while allowing transmission of near-infrared wavelengths with relatively high clarity. For example, a light receiver operating to receive or sense near-infrared wavelengths may be shielded from visible wavelengths, preventing interference with the receiving or sensing of near-infrared wavelengths that may be caused by visible wavelengths. A light transmitter operating to transmit near-infrared wavelengths may be camouflaged against visible perception by scattering visible wavelengths. For example, the scattered visible wavelengths may conceal the presence of the light transmitter, without obstructing the transmission of near-infrared wavelengths.
Disclosed systems may include one or both of a light receiver and a light emitter, and an optical filter that includes a wavelength transmission selective layer that may at least partially reduce the transmission of wavelengths from 701 nm to 849 nm, while at least partially allowing the transmission of other wavelengths. For example, the wavelength transmission selective layer may scatter a majority of incident visible light.
In some embodiments, a layer that at least partially reduces the transmission of wavelengths from 701 nm to 849 nm transmits less than about 50% of incident wavelengths from 701 nm to 849 nm there through, in some embodiments less than about 40% of incident wavelengths from 701 nm to 849 nm are transmitted there through, in some embodiments less than about 30% of incident wavelengths from 701 nm to 849 nm are transmitted there through, in some embodiments less than about 20% of incident wavelengths from 701 nm to 849 nm are transmitted there through, or in some embodiments less than about 15% of incident wavelengths from 701 nm to 849 nm are transmitted there through. In some embodiments the layer that at least partially reduces the transmission of wavelengths from 701 nm to 849 nm blocks at least 20% of wavelengths from 400 nm to 700 nm, in some embodiments at least 50% of wavelengths from 400 nm to 700 nm, in some embodiments at least 80% of wavelengths from 400 nm to 700 nm, in some embodiments about 100% of wavelengths from 400 nm to 700 nm, where wavelengths blocked be absorbed or reflected by the layer.
Disclosed wavelength transmission selective layers may include an adhesive component and an absorber component. As such, disclosed wavelength transmission selective layers can be referred to as wavelength transmission selective adhesive layers. Wavelength transmission selective adhesive layers can be planar, non-planar or both in a final assembly or article. Wavelength selective adhesive layers can be positioned on two-dimensional, three-dimensional, or a combination of both surfaces. Wavelength transmission selective adhesive layers can also be modified post formation using techniques including embossing, stretching, in-mold processing, similar types of processes, or combinations thereof.
In some embodiments, the adhesive component can be optically clear, for example. In some embodiments, the adhesive component need not be optically clear but can be at least optically transmissive at a wavelength(s) of interest. Useful adhesive components can be selected so that the absorber component can be dissolved, either in the adhesive itself, a solvent, or a combination thereof, and remains substantially dissolved or completely dissolved in the dry adhesive matrix. In some embodiments, the adhesive component can be pH neutral (e.g., pH from 6 to 8 or about 7) so that the absorber component is not affected (e.g., not detrimentally affected) by a change in pH. In some embodiments, the adhesive component can be isotropic or birefringent in application.
Useful adhesives can include solvent cast adhesives, UV bulk polymerized adhesives, or hot melt adhesives for example. Useful adhesives can include pressure sensitive adhesives, heat activated adhesives, or structural adhesives for example. Useful adhesives can include permanent adhesives, removable adhesives (i.e. can be removed but not re-adhered), and repositionable adhesives (i.e. can be removed and reapplied) for example. Useful adhesives can include coatable, printable, or both adhesives. Useful adhesives can also include adhesives that can function as transfer adhesives (i.e. dry adhesive film between release liners, which can be transferred to a substrate with simple application of pressure or heat once the release liner is removed).
“Adhesive component”, as that phrase is utilized herein can include a material(s) that provides adhesive properties as well as other components. For example, adhesive component can include a material(s) that provides adhesive properties, a solvent or solvent system and additional components (e.g., processing aids, etc.). In some embodiments, useful adhesive components can include acrylic based adhesives, polyurethane based adhesives, polyester based adhesives, polyolefin based adhesives, or silicone based adhesives for example. In some embodiments, the adhesive can be curable via activation with energy, for example UV curable to trigger crosslinking of the adhesive. Alternatively, the adhesive may also be cured by heat or a combination of heat and actinic radiation.
Disclosed wavelength transmission selective layers may include an absorber component(s). Absorber components can include a dye or dyes, a pigment or pigments, or combinations thereof. Useful absorber components can include any dye, pigment or combination thereof that can at least partially reduce the transmission of wavelengths from 701 nm to 849 nm, while at least partially allowing the transmission of other wavelengths when combined with the adhesive component.
Useful absorber components include those that are soluble in the adhesive component, a solvent in the case of a solvent coated adhesive, or both. Useful absorber components can also include those that do not cause significant NIR scattering.
Illustrative dyes and pigment that can be useful as absorber components in disclosed wavelength transmission selective layers can include those that appear visibly black or colored but are transparent to NIR wavelengths. Visible dyes and colorants fall in one or more classes like Acid Dyes, Azoic coloring matters coupling components and Diazo components. Basic dyes include Developers, Direct dyes, Disperse dyes, Fluorescent brighteners, Food dyes, Ingrain dyes' Leather dyes, Mordant dyes' Natural dyes and pigments, Oxidation bases, Pigments, Reactive dyes, Reducing agents, Solvent dyes, Sulfur dyes, Condense sulfur dyes, Vat dyes. Dyes can also be classified based on the functional group or moiety primarily responsible for the optical absorption. Some of major classes of dyes/pigments include phthalocyanines, cyanine, transitional metal dithioline, squarilium, croconium, quinones, anthraquinones, iminium, pyrilium, thiapyrilium, azulenium, azo, perylene and indoanilines. Many of these dyes and pigments are organic/organometallic or metal organic in nature. Some of these dyes can be metal complexes. A specific group of metal complex dyes are available under the tradename ORASOL® from BASF Color & Effects USA LLC (Florham Park, N.J.). ORASOL® metal complex dyes exhibit relatively high NIR transparency along with strong visible absorption. Illustrative specific dyes include ORASOL® X45, X51 and X55 metal complex dyes (available from BASF Color & Effects USA LLC (Florham Park, N.J.)), which all appear black and have relatively high solubility in useful solvent based adhesives; Lumogen IR788 IR dye (available from BASF Color & Effects USA LLC (Florham Park, N.J.)) is an example of a perylene based dye; Excolor IR10A (available from Nippon Shokubai (Osaka, Japan)); and vanadyl phthalocyanine dye (available either from Afla-Aesar (Tewksberry, Mass.) or Sigma-Aldrich (St. Louis, Mo.)) are phthalocyanine dye and pigments. The colorants which exhibit low solubility can be milled and dispersed as pigment particles in the adhesive or other resin matrix. Some of the organic pigments belong to one or more of monoazo, Azo condensation Insoluble metal salts of acid dyes and diazo, naphthols, arylides, diarylides, pyrazolone, acetoarylides, naphthanilides, phthalocyanines, anthraquinone, perylene, flavanthrone, triphendioxazine, metal complexes, quinacridone, polypryrrole, etc. Mixed metal oxides such as metal chromates, molybdates, titanates, tungstates, aluminates, ferrites, are some of the common pigments. Many contain transition metals like iron, manganese, nickel, titanium, vanadium, antimony, cobalt, lead, cadmium, chromium etc. Bismuth vanadates are non-cadmium yellows. Metal chalcogenides and halides can also be used as pigments. These pigments can be milled to create dispersed nanoparticles which can be useful where low visible and/or NIR scattering is desired.
The amount of an absorber component in a composition or solution to form a wavelength transmission selective layer can depend on a number of factors, including for example the thickness which the adhesive layer will be formed, the particular absorber component, the particular adhesive component, other factors, and combinations thereof. In some embodiments that utilize dyes, the composition to form the wavelength transmission selective layer are coated relatively thick (e.g., about 2 mil (about 0.051 mm)) so that a relatively small amount of dye can be utilized. In some embodiments, a composition having not less than 0.1 wt %, not less than 0.2 wt %, or not less than 0.5 wt % dye based on the total weight of the composition can be utilized. In some embodiments, a composition having not greater than 10 wt %, not less than 5 wt %, or not less than 2 wt % dye based on the total weight of the composition can be utilized.
Pigments can also be useful absorber components if they can be sufficiently dispersed in the adhesive, do not cause significant NIR scattering, do not have significant NIR absorption or combinations thereof. In some embodiments, useful pigments can be utilized in nanoparticle form. Both organic and inorganic pigments can be utilized. In some embodiments, useful organic pigments can include some pigments that are commonly utilized in commercially available inks. Specific illustrative organic pigments that can be utilized can include, for example, an organic quinacridone pigment, MICROLITH® Magenta 4500J; an organic phthalocyanine pigment, MICROLITH® Green 8750K; and an organic phthalocyanine pigment, MICROLITH® Blue 7080KJA, which are both available from BASF Color & Effects USA LLC (Florham Park, N.J.). Specific illustrative inorganic pigments that can be utilized can include, for example ceria nanoparticles (available from Nyacol, Ashland, Mass.).
Dyes can also be useful absorber components. Different dyes have different absorption coefficients, but pigments on the other hand exhibit both absorption and scattering and therefore the optical properties of pigments are described by extinction coefficients. The particle size of a pigment has a strong impact on its scattering behavior. Pigments with particle sizes in the nanometer size range display a relatively significantly reduced scattering. The amount of a dye or pigment (or combination) in a composition that forms a layer or the layer itself can be determined using such optical characteristics. For a given coating thickness the loading of dyes or pigments is inversely proportional to their absorption/extinction coefficients. For a given transmission the loading or concentration of pigment/dye is dependent on thickness and extinction/absorption coefficient of the layer. Beer-Lambert's law can be used to calculate the concentration required for a given transmission if the absorption coefficient is known. This law works well in dilute solutions but may have limitation at higher concentrations due to scattering, fluorescence, etc.
Compositions to form wavelength transmission selective layer can be formed as a film adhesive (e.g., as an adhesive transfer tape with the adhesive positioned between two release liners) or die cuts made from such film adhesives. In some embodiments, compositions to form wavelength transmission selective layer can be dispensed on (e.g, printed on, etc.) and in some embodiments cured on a substrate. Printing can be done using such processes as screen-printing, slot-die coating, and even ink-jet printing. Illustrative examples of such adhesive printing methods can be found in WO 2013/049133 and in U.S. Pat. No. 6,883,908.
In some embodiments, wavelength transmission selective layers at least partially allow the transmission of wavelengths from 701 nm to 849 nm. In some embodiments wavelength transmission selective layers at least partially reduce the transmission of wavelengths from 701 nm to 849 nm and at least partially reduce the transmission of wavelengths from 350 nm to 700 nm so that the wavelength transmission selective layers at least partially reduces the transmission of wavelengths from 350 nm and 849 nm.
In some embodiments, wavelength transmission selective layers reduce the transmission of wavelengths from 701 nm to 849 nm by at least 50%, at least 40%, at least 30%, at least 20%, or at least 15%. In some embodiments, wavelength transmission selective layers need not reduce all wavelengths from 701 nm to 849 nm by the same amount and a percent reduction is measured by spectrometer as a wavelength of light through the wavelength transmission selective layer(s) from 701 nm to 849 nm over the wavelength of light through the wavelength transmission selective layers without an absorber component(s) from 701 nm to 849 nm.
In some embodiments, wavelength transmission selective adhesive layers can be made of or include more than one layer, e.g., they can be a multilayer adhesive. In some instances, multilayer adhesives may be advantageous for ease of handling and application. For example, a stiffer elastic layer combined with a softer more viscous layer may facilitate converting the article into die cuts, or it can allow coverage of a three-dimensional feature, such as an ink step, easier when the soft, more viscous layer is positioned adjacent to such a three-dimensional feature. Multilayer adhesives may also be relatively easier to modify to create differential adhesion to two adjacent substrates (for example adhesion that is permanent against one substrate but removable from the other may be more readily created in a multilayer adhesive); create differential adhesion to two different adjacent substrates (for example an acrylic layer for glass adhesion and a silicone layer for low surface energy substrate adhesion). Multilayer adhesives may also be advantageously utilized to more easily modify the optical density of the adhesive (for example for a given total thickness of the adhesive layer a clear layer can be utilized to reduce the optical density of another layer positioned above or below the clear layer); or the visible appearance of the adhesive layer (for example one layer may be green, while a second is blue to give the appearance of a composite color of both).
The wavelength transmission selective adhesive layers can be used proximate any component in an optical article. Such optical articles can be referred to as optical filters.
The wavelength transmission selective layer 14 at least partially reduces the transmission of wavelengths from 701 nm to 849 nm. In examples, the wavelength transmission selective layer 14 may transmit less than about 50% of wavelengths from 701 nm to 849 nm. wavelength transmission selective. In examples, the wavelength transmission selective layer 14 may transmit less than about 50% of wavelengths from 701 nm to 849 nm, and transmit less than about 50% of wavelengths below 700 nm. In examples, the wavelength transmission selective layer 14 may scatter greater than about 50% of wavelengths below 700 nm. For example, the wavelength transmission selective layer 14 may transmit less than about 50% of incident wavelengths below 700 nm by scattering more than about 50% of incident wavelengths below 700 nm.
While
Optical articles including wavelength transmission selective adhesive layers can be utilized in various systems, including optical systems for example. Such optical filters can be utilized proximate to or adjacent to any portion or portions of an optical system. For example, optical filters can be utilized proximate a light source, a detector, an object being detected, or any combination thereof, for example. In some embodiments, where an optical article is used proximate an objected to be detected, a reflector can be included in the optical article or proximate the optical article. Illustrative reflectors can include specular reflectors, diffuse reflectors, semi-specular reflectors, retroreflective reflectors, or any combination thereof. Illustrative retroreflectors can include both beaded and cube corner retroreflective articles and either metal backed or air backed. In some embodiments, optical filters can be located proximate, integral to, or both a light delivery device including for example a light fiber or a hollow or solid light guide.
In examples, the optical filter 10 may include at least one removable or repositionable layer, or optical filter 10 as a whole may be removable or repositionable, so that it can be removed or repositioned relative to a substrate underneath or adjacent the optical filter 10. In examples, the periphery of the optical filter 10 may extend beyond the periphery of one or both the light emitter 46 or the light receiver 40, or the area of a major surface of the optical filter 10 may be greater or smaller than a surface area of one or both of the light emitter 46 or the light receiver 40. In examples, the optical filter 10 may be configured to camouflage other components, such as electronics, circuitry, substrates, sensors, transmitters by shielding those components by the optical filter from a visual perception. In examples, more than one light emitter 46 or light receiver 40, for example, an array, could be positioned adjacent the optical filter 10. In examples, one or both of the light emitter 46 or the light receiver 40 may be relatively remote from the optical filter 10, for example, at least 1 cm away, or 10 cm away, or 1 m away or, 10 m away, or 100 m away, or 1 km away, or even further remote. While a direct path for light is shown in
Thus, in examples, the optical filter 10 may be configured to at least partially shield the light receiver 40 from visible wavelengths while substantially allowing the light receiver 40 to receive near-infrared wavelengths. In examples, the optical filter 10 may be configured to camouflage one or both of the light receiver 40 or the light emitter 46 from a visual perception, for example, by scattering visible wavelengths.
Wavelength transmission selective layers can also be used adjacent one or more detectable objects. A detectable object can be one that reflects NIR wavelengths, for example. In some embodiments, the detectable object can be one that is a retroreflector that reflects NIR (or otherwise) wavelengths in response to one or more wavelengths of light impinging thereupon.
Thus, example systems, articles, and techniques according to the present disclosure may include example optical articles including example wavelength transmission selective layers that transmit near-infrared light with relatively high clarity while reducing the transmission of visible wavelengths, for example, by selectively scattering, absorbing, or reflecting visible wavelengths.
All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure.
As used in this specification and the appended claims, the singular forms “a”, “an”, and “the” encompass embodiments having plural referents, unless the content clearly dictates otherwise.
As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise. The term “and/or” means one or all of the listed elements or a combination of any two or more of the listed elements.
As used herein, “have”, “having”, “include”, “including”, “comprise”, “comprising” or the like are used in their open-ended sense, and generally mean “including, but not limited to”. It will be understood that “consisting essentially of”, “consisting of”, and the like are subsumed in “comprising” and the like. For example, a composition that “comprises” silver may be a composition that “consists of” silver or that “consists essentially of” silver.
As used herein, “consisting essentially of,” as it relates to a composition, apparatus, system, method or the like, means that the components of the composition, apparatus, system, method or the like are limited to the enumerated components and any other components that do not materially affect the basic and novel characteristic(s) of the composition, apparatus, system, method or the like.
The words “preferred” and “preferably” refer to embodiments that may afford certain benefits, under certain circumstances. However, other embodiments may also be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the disclosure, including the claims.
Also herein, the recitations of numerical ranges by endpoints include all numbers subsumed within that range (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, 5, etc. or 10 or less includes 10, 9.4, 7.6, 5, 4.3, 2.9, 1.62, 0.3, etc.). Where a range of values is “up to” a particular value, that value is included within the range.
Use of “first,” “second,” etc. in the description above and the claims that follow is not intended to necessarily indicate that the enumerated number of objects is present. For example, a “second” substrate is merely intended to differentiate from another substrate (such as a “first” substrate). Use of “first,” “second,” etc. in the description above and the claims that follow is also not necessarily intended to indicate that one comes earlier in time than the other.
Example articles and techniques according to the disclosure provide will be illustrated by the following non-limiting examples.
1296 Adhesive Synthesis:
A base adhesive formulation was prepared as follows. 40 g of 2-ethylhexyl acrylate (Sigma-Aldrich, St. Louis, Mo.), 40 g of n-butyl acrylate (BASF Florham Park, N.J.), 15 g of 2-hydroxyethyl acrylate (Kowa America New York, N.Y.), 5 g of acrylamide (Zibo Xinye Chemical, Zibo City, Conn.), g of thermal initiator Vazo52 (Dupont (Wilmington, Del.), 0.08 g of Karenz MT PE1 (Showa Denko America, New York, N.Y.), and 60 g of Methyl Ethyl Ketone (MEK) solvent were charged to a reactor vessel. This vessel was sparged with nitrogen for 5 minutes, sealed, and then placed in an agitated water bath at 60° C. for 20 hours. The generated solution polymer was then cooled, sparged with air for 10 minutes, and 0.3 g of Isocyanatol Ethyl Methacrylate (IEM available from Showa Denko America, New York, N.Y.) was added to the vessel. The vessel was again sealed and heated to 50° C. for 12 hours to allow for the IEM to react with pendant OH functionality on the formed acrylic polymer. Following this functionalization, 0.4 g of Irgacure-184 (BASF Florham Park, N.J.) and 8 g of CN983 (Sartomer, Exton, Pa.) were added to the vessel and mixed for 1 hour.
Polyurethane Acrylate Adhesive Synthesis:
To a resin reaction vessel equipped with a mechanical stirrer, a condenser, a thermocouple and a nitrogen inlet were added 160.0 g PRIPLAST 1838 (a hydroxyl value of 56 mg KOH/g), 40 g PRIPLAST 1900 with a hydroxyl value of 57 mg KOH/g, 6.0 g YMER N120, 30.0 g MEK and 0.74 g BAGDM (Bisphenol A glycerolate dimethacrylate, obtained from Sigma-Aldrich Chemical Co., St. Louis, Mo.) and 0.072 g butylated hydroxytoluene. The solution was heated up to 80° C. with stirring, then added 0.12 g K-DBTDA and 30.60 g of TMXDI. Then, the temperature was maintained at 80±2° C. until the no NCO peak intensity was observed by FT-IR. Then, 1.5 g 2-methyl-1,3-propanediol was added for chain extension. During the reaction, the desired amount of MEK was added into the system to dilute (i.e., reduce the viscosity of) the system. The reaction was completed when no isocyanate groups were existed, which was monitored by using FT-IR for the disappearance of the NCO peak at around 2274 cm−1. Finally, the clear viscous solution with a solid content of 45 wt. % was obtained. The GPC data was determined as described above: Mn=19800, Mw=123875 and Pd=6.25
Polyurethane Adhesive Synthesis:
To a resin reaction vessel equipped with a mechanical stirrer, a condenser and a nitrogen inlet were added 200 g hydroxyl terminated polyester PH-56 (a hydroxyl value of 57.3 mg KOH/g), 1.1 g DMPA, 30.0 g MEK and 0.11 g DBTDA. The solution was heated up to 80° C. for 20 min to obtain homogenous solution, then added with stirring 18.56 g HDI. After 2 h reaction, 67 g MEK was added to dilute the viscosity of the system. Then, the temperature was maintained at 80° C. for about 10 h or until no free NCO group was observed by FT-IR. During the reaction, MEK of different amount was added to the system to dilute the reactant. Finally, clear and transparent polyurethane PSA solution with a solid content of 50 wt % was obtained. The Mn, Mw and polydispersity of the PU adhesive is 46226, 91877 and 1.99, respectively, determined by GPC.
Test Methods
The total and diffuse visible (400-700 nm) and NIR (800-1000 nm) transmission, were measured using a spectrometer (Hunterlab Ultrascan Pro) at 5 nm interval. Percent Transmission (% T) at 365 nm, 475 nm, 525 nm, 650 nm, 700 nm, 750 nm, 800 nm, 850 nm 875 nm, 900 nm, 940 nm and 975 nm for Comparative Example 1 and Examples 1 to 13 has been reported in Table 2 below.
Orasol Black X55 was dissolved in MEK at 20 wt %. One part of dye solution was mixed with 2 parts of 1296 adhesive solution to create a coating solution containing Orasol black X55 dye at 6.66 wt %. The resulting coating solution was coated on clear PET using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it.
Microlith® Magenta 4500J Magenta Pigment was dispersed in MEK to create a 10 wt % dispersion. 1 part of this resulting dispersion was combined with 2 parts of 1296 adhesive solution. The resulting coating solution was coated on clear PET using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The transmission spectra measured shows selective visible absorption along with high IR transmission. The ratio of diffuse NIR transmission to total NIR transmission at 940 nm is 1.86%. The ratio of diffuse transmission to total transmission at 850 nm is 2.4%
Coating solution made in Example 1 was coated on YS-7 film using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The transmission spectra measured shows very high absorption throughout the visible spectrum along with high IR transmission. The ratio of diffuse NIR transmission to total NIR transmission at 940 nm is 2.23%. The ratio of diffuse transmission to total transmission at 850 nm is 2.96% The high visible absorption results from the combination of substrate and pigmented adhesive.
Coating solution made in Example 1 was coated on a film prepared by mixing 19.13 g of M1192, 3.8 g of CN9018, 2.5 g of Tospearl 145, 12.5 g of SR415, 12.5 g of 42.3 wt % UV30 TITAN L-530 in IBOA, 25 g of MEK, and 0.5 g of TPO-L, coating the resulting mixture on an ESR2 film, commercially available from 3M (St. Paul, Minn.), with a #8 Meyer rod, with a #3 Meyer rod. The pigmented adhesive solution wicks in to a scattering ultra-low index layer. The coating was dried and a release liner was applied to the coating to protect it. The transmission spectra measured shows selective visible absorption along with high IR transmission. The ratio of diffuse NIR transmission to total transmission is still low at 6.9% but higher than in Examples 1 and 2. This is due to structured surface which contributes to increased diffuse scattering.
Microlith® Blue 7080KJ Pigment was dispersed in MEK to create a 10 wt % dispersion. 1 part of this resulting dispersion was combined with 2 parts of 1296 adhesive solution. The resulting coating solution was coated on clear PET using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it.
IR 788 dye was dissolved in MEK to create a 10 wt % solution. 1 part of this resulting dispersion was combined with 2 parts of 1296 adhesive solution. The resulting coating solution was coated on clear PET using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 850 nm is 2.3%. The ratio of diffuse transmission to total transmission at 940 nm is 2.4%.
Coating solution made in Example 5 was coated on YS-7 film using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 850 nm is 3.0%. The ratio of diffuse transmission to total transmission at 940 nm is 2.5%.
Coating solution made in Comparative Example 1 was coated on a film prepared by mixing 19.13 g of M1192, 3.8 g of CN9018, 2.5 g of Tospearl 145, 12.5 g of SR415, 12.5 g of 42.3 wt % UV30 TITAN L-530 in IBOA, 25 g of MEK, and 0.5 g of TPO-L, coating the resulting mixture on an ESR2 film, commercially available from 3M (St. Paul, Minn.), with a #8 Meyer rod, using a #10 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 940 nm is 2.7%.
IR 788 dye was dissolved in MEK to prepare a 7 wt % solution. The resulting solution was mixed 1 gm of unpigmented 1296 adhesive and 2 gm of adhesive solution prepared in Comparative Example 1. The resulting coating solution was coated on clear PET using #30 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 940 nm is 1.5%.
120 mg of IR10A was dissolved in 1.08 gm of MEK and 0.9 gm of 1296 adhesive solution. The resulting adhesive solution was mixed with 3 gm of solution made in Comparative Example 1. The adhesive solution was coated on clear PET using #20 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 940 nm is 9.8%.
Coating solution made in Example 9 was coated on clear PET using #30 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 940 nm is 13.8%.
Orasol Black X55 dye was dissolved in SP 7555 Screen printable UV curable adhesive to create a 5 wt % solution. MEK was used to dilute the adhesive solution containing dye. Screen print mesh was used to print a pattern on clear PET. The solvent was dried off and the printed pattern was cured using a UV Fusion system fitted with H and D bulbs under a blanket of nitrogen. Post UV curing a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 850 nm is 14.2%. The ratio of diffuse transmission to total transmission at 940 nm is 13.3%.
Microlith® Green 8750K was dispersed in MEK to prepare a 10 wt % dispersion. 1 part of this resulting dispersion was combined with 2 parts of PU adhesive solution. The resulting coating solution was coated on clear PET using #30 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it.
Vanadyl naphthalocyanine was milled with amine containing dispersant Solplus D510 in MEK using a media mill with 0.2 mm YTZ (Yttria stabilized zirconia beads) to produce a nanoparticle dispersion. 1 gm of this dispersion was mixed with 3 grams of PU Acrylate adhesive. The resulting coating solution was coated on clear PET using #7 Meyer rod. The coating was dried and a release liner was applied to the coating to protect it. The ratio of diffuse transmission to total transmission at 940 nm is 8.7%.
Adhesive solution made in Comparative Example 1 was coated on textured liner films (Mosaic Privacy films from Brewster Home Fashions). The pigmented adhesive solution was coated directly on the substrate with a #20 Meyer rod and dried before a release liner was applied to the coating to protect it.
Adhesive solution made in Comparative Example 1 was coated on a polarizer film (3M APFv3). The pigmented adhesive solution was coated directly on the substrate with a #20 Meyer rod and dried before a release liner was applied to the coating to protect it.
Adhesive solution made in Comparative Example 1 was coated on a multilayer optical film (3M ESR). The pigmented adhesive solution was coated directly on the substrate with a #20 Meyer rod and dried before a release liner was applied to the coating to protect it.
Adhesive solution made in Comparative Example 1 was coated on textured liner films (Glacier Privacy films from Brewster Home Fashions). The pigmented adhesive solution was coated directly on the substrate with a #20 Meyer rod and dried before a release liner was applied to the coating to protect it.
Adhesive solution made in Comparative Example 1 was coated on textured liner films (Cut Floral Privacy films from Brewster Home Fashions). The pigmented adhesive solution was coated directly on the substrate with a #20 Meyer rod and dried before a release liner was applied to the coating to protect it.
Thus embodiments of optical articles and systems including the same are disclosed. The implementations described above and other implementations are within the scope of the following claims. One skilled in the art will appreciate that the present disclosure can be practiced with embodiments other than those disclosed. The disclosed embodiments are presented for purposes of illustration and not limitation.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2018/058720 | 11/6/2018 | WO | 00 |
Number | Date | Country | |
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62582490 | Nov 2017 | US |