An aspect of the present invention relates to an optical connector ferrule and an optical connector.
This application claims the benefit of priority based on Japanese Patent Application No. 2016-205062 filed on Oct. 19, 2016, and the entire disclosure of the Japanese Patent Application is incorporated herein by reference.
Patent Literature 1 describes a technique regarding a method for producing an optical fiber with a ferrule. The ferrule used in this production method has an insertion opening into which an optical fiber ribbon is inserted, a plurality of optical fiber holes, and an adhesive filling window for filling the plurality of optical fiber holes with an adhesive to fix optical fibers of the optical fiber ribbon to the plurality of optical fiber holes. In this production method, when the optical fiber ribbon is seen from the adhesive filling window, the optical fiber ribbon is inserted from the insertion opening so that a covering peeled edge of the optical fiber ribbon is located in a predetermined position.
Patent Literature 1: Japanese Unexamined Patent Publication No. 2011-107633
An optical connector ferrule according to an embodiment has a pair of end faces aligned in a first direction, a plurality of fiber holding holes extending in the first direction between the pair of end faces, and aligned in a second direction intersecting the first direction to hold a plurality of optical fibers individually, and a fiber introduction space having an opening at one end face, communicating with the plurality of fiber holding holes, and receiving the plurality of optical fibers collectively. An inner surface defining the fiber introduction space includes a fiber supporting surface having a plurality of guide grooves formed in such a way as to extend individually from ends of the plurality of fiber holding holes towards the one end face and a pair of first inner lateral surfaces extending individually from both ends of the fiber supporting surface in the second direction. A space between the pair of first inner lateral surfaces expands gradually as further away from the fiber supporting surface.
When producing an optical connector including a multiple-core optical connector ferrule such as an MT ferrule, firstly, a covering of a distal end portion of an optical fiber ribbon is removed, and a plurality of optical fibers are separated. Next, the plurality of optical fibers are inserted from an opening at a rear end of the ferrule while maintaining the state where the plurality of optical fibers separated from one another are aligned into the row. Then, the plurality of optical fibers are caused to move forwards gradually while the plurality of optical fibers are caused to follow individually a plurality of guide grooves formed in an interior of the multiple-core optical connector ferrule. By doing so, the plurality of optical fibers are inserted into a plurality of fiber holding holes each communicating with each of the plurality of guide grooves. Thereafter, the optical fiber ribbon and the plurality of optical fibers which are separated from one another are fixed to the multiple-core optical connector ferrule with an adhesive.
In the optical connector production process described above, it is necessary to cause the individual optical fibers to follow the corresponding guide grooves in an ensured manner. This is because when the positions of the individual optical fibers deviate from the guide grooves, distal ends of the optical fibers come to collide with a portion other than the fiber holding holes when the optical fibers are caused to move forwards, leading to fears that the optical fibers are damaged. However, a diameter of each optical fiber is extremely thin, such as 125 μm, and an inter-center interval (pitch) between the optical fibers is also extremely narrow. Thus, it is not easy to cause each optical fiber to follow the corresponding guide groove in an ensured manner visually by the operator, resulting in a problem in that skill is required to perform this operation properly.
This disclosure has been made in view of this problem, and an object thereof is to provide an optical connector ferrule and an optical connector which can enable each optical fiber to follow its corresponding guide groove easily.
According to the optical connector ferrule and the optical connector of this disclosure, each optical fiber is allowed to follow easily its corresponding guide groove.
Firstly, the contents of an embodiment of this disclosure will be described. An optical connector ferrule according to an embodiment has a pair of end faces aligned in a first direction, a plurality of fiber holding holes extending in the first direction between the pair of end faces, and aligned in a second direction intersecting the first direction to hold a plurality of optical fibers individually, and a fiber introduction space having an opening at one end face, communicating with the plurality of fiber holding holes, and receiving the plurality of optical fibers collectively. An inner surface defining the fiber introduction space includes a fiber supporting surface having a plurality of guide grooves formed in such a way as to extend individually from ends of the plurality of fiber holding holes towards the one end face and a pair of first inner lateral surfaces extending individually from both ends of the fiber supporting surface in the second direction. A space between the pair of first inner lateral surfaces expands gradually as further away from the fiber supporting surface.
In this optical connector ferrule, the pair of first inner lateral surfaces that extend individually from both the ends of the surface (the fiber supporting surface) on which the plurality of guide grooves are formed are included in the inner surface that defines the fiber introduction space. Then, the space between the pair of first inner lateral surfaces expands gradually as further away from the fiber supporting surface. By adopting this configuration, when the plurality of optical fibers that are aligned in the second direction are moved towards the plurality of guide grooves from a position that faces the fiber supporting surface, the optical fibers that are positioned at both the lateral ends of the aligned optical fibers are guided by the pair of first inner lateral surfaces. As a result, the individual optical fibers can move on to their corresponding guide grooves with good positional accuracy. Thus, according to this optical connector ferrule, the individual optical fibers can be caused to follow their corresponding guide grooves easily.
In the optical connector ferrule described above, the pair of first inner lateral surfaces may be flat, and a normal of each of the pair of first inner lateral surfaces may be inclined relative to the second direction. This enables the pair of first inner lateral surfaces to be formed easily.
In the optical connector ferrule described above, in a section normal to the first direction, the pair of first inner lateral surfaces are curved. This can deflect a force applied to the optical fibers when the optical fibers come into contact with the pair of first inner lateral surfaces, and therefore, the damage to the optical fibers can be suppressed further.
In the optical connector ferrule described above, the inner surface defining the fiber introduction space may include further a pair of second inner lateral surfaces extending individually from ends of the pair of first inner lateral surfaces in the first direction towards the opening, and a space between the pair of second inner lateral surfaces may expand gradually as further away from the pair of first inner lateral surfaces. By adopting this configuration, when the plurality of optical fibers are caused to move towards the plurality of guide grooves along the first direction from the opening side, the optical fibers located at both the lateral ends are guided by the pair of second inner lateral surfaces. As a result, the individual optical fibers can move on to their corresponding guide grooves with good positional accuracy. Thus, according to this optical connector ferrule, the individual optical fibers can be caused to follow their corresponding guide grooves easily.
In the optical connector ferrule described above, the pair of second inner lateral surfaces are flat, and a normal of each of the pair of second inner lateral surfaces is inclined relative to the second direction.
This enables the pair of second inner lateral surfaces to be formed easily.
In the optical connector ferrule described above, in a section including the first direction and the second direction, the pair of second inner lateral surfaces may curved convexly towards the fiber introduction space. This can make boundary portions between the pair of first inner lateral surfaces and the pair of second inner lateral surfaces smoother, and therefore, the damage to the optical fibers can be suppressed further.
In the optical connector ferrule described above, the inner surface defining the fiber introduction space may include further a bottom surface extending from an end of the fiber supporting surface in the first direction towards the opening, and the bottom surface may extend away from an imaginary plane including the fiber supporting surface as further away from the fiber supporting surface. By adopting this configuration, when the plurality of optical fibers are caused to move from the opening side towards the plurality of guide grooves along the first direction, even though the position of the plurality of optical fibers is lower than the fiber supporting surface, the plurality of optical fibers are guided on to the fiber supporting surface by the bottom surface. Consequently, according to this optical connector ferrule, the individual optical fibers can be caused to follow their corresponding guide grooves easily.
In the optical connector ferrule described above, the bottom surface may be flat and be inclined relative to the first direction. This enables the bottom surface to be formed easily.
In the optical connector ferrule described above, in a section normal to the second direction, the bottom surface may be curved convexly towards the fiber introduction space. This can make a boundary portion between the fiber supporting surface and the bottom surface smoother, and therefore, the damage to the optical fibers can be suppressed further.
An optical connector according to the embodiment comprises the optical connector ferrule according to any one of the above aspects, and the plurality of optical fibers introduced into the fiber instruction space collectively from the opening and held individually in the plurality of fiber holding holes. According to this optical connector, by comprising any one of the optical connector ferrules, the individual optical fibers can be caused to follow their corresponding guide grooves easily. This can provide the optical connector in which the damage to the optical fibers is reduced and which has a high reliability.
A specific example of the optical connector ferrule and the optical connector according to the embodiment of this disclosure will be described as below by reference to drawings. The present invention is not limited to these specific examples and is intended to include all modifications that are defined by the scope of claims, have equivalent meanings to the scope of the claims and fall in the scope of the claims. In the following description, like reference numerals are given to like elements so as to omit the repetition of similar descriptions in descriptions made by reference to the drawings.
As illustrated in
The optical connector ferrule 10 of this embodiment is, for example, an MT ferrule. The optical connector ferrule 10 has an external appearance of a substantially rectangular parallelepiped shape and has a pair of end faces of a front end face 10a and a rear end face 10b that are aligned (face each other) in the Z direction, a pair of lateral surfaces 10c, 10d that are aligned (face each other) in the X direction, and an upper surface 10e and a lower surface 10f that are aligned (face each other) in the Y direction. The optical connector ferrule 10 is made of a resin (for example, a PPS resin) and is formed through molding or injection molding.
The optical connector ferrule 10 has a plurality of fiber holding holes 12. The plurality of fiber holding holes 12 are formed between the front end face 10a and the rear end face 10b in an area lying closer to the front end face 10a. The plurality of fiber holding holes 12 are formed in such a manner that the fiber holding holes 12 extend in the Z direction and are aligned in the X direction. A shape of a section of each fiber holding hole 12 that is normal to the Z direction is circular. The individual optical fibers (the bare fibers 36 in this embodiment) are inserted into their corresponding fiber holding holes 12, and the individual fiber holding holes 12 hold their corresponding optical fibers (the bare fibers 36). In this embodiment, one end of the individual fiber holding holes 12 is opened to the front end face 10a. The fiber holding holes 12 each have a front portion 12a configured to hold the bare fiber 36 and a rear portion 12b configured to facilitate the insertion of the bare fiber 36. An inside diameter of the front portion 12a is smaller than an inside diameter of the rear portion 12b and is slightly greater than a diameter of the bare fiber 36 (that is, a diameter of the glass portion 32). The inside diameter of the rear portion 12b is in a range of 180 μm to 250 μm and is preferably 190 μm. Then, an adhesive is caused to flow into a gap between the fiber holding hole 12 and the bare fiber 36, whereby the bare fiber 36 is fixed to the fiber holding hole 12.
The optical connector ferrule 10 has a fiber introduction space 20. The fiber introduction space 20 has an opening 14 in the rear end face 10b and extends forwards from the rear end face 10b along the Z direction. Then, a front end of the fiber introduction space 20 connects to the rear portions 12b of the plurality of fiber holding holes 12. As illustrated in
Here, the fiber introduction space 20 will be described in detail. An inner surface of the optical connector ferrule 10 that defines the fiber introduction space 20 of this embodiment includes, as illustrated in
One first inner lateral surface 22a is located on a rear side of one lateral surface 10c and extends from one end of the fiber supporting surface 21 in the X direction to an inner lateral surface 15a of the adhesive introduction window 15 in a direction that intersects the X direction. The other first inner lateral surface 22b is located on a rear side of the other lateral surface 10d and extends from the other end of the fiber supporting surface 21 in the X direction to an inner lateral surface 15b of the adhesive introduction window 15 in the direction that intersects the X direction. Edges of sides (sides at the upper surface 10e) of the first inner lateral surfaces 22a, 22b which is situated opposite sides at the fiber supporting surface 21 may reach the upper surface 10e or may be located between the fiber supporting surface 21 and the inner lateral surfaces 15a, 15b of the adhesive introduction window 15.
A space between the first inner lateral surfaces 22a, 22b gradually expands as further away from the fiber supporting surface 21. In this embodiment, the first inner lateral surfaces 22a, 22b are both flat, and respective normal vectors V11, V12 of the first inner lateral surfaces 22a, 22b are inclined towards the adhesive introduction window 15 relative to an axis Al extending in the X direction. In other words, the first inner lateral surfaces 22a, 22b are both inclined outwards of the fiber introduction space 20 relative to a YZ plane from ends of the fiber supporting surface 21 as starting points. In one example, the first inner lateral surfaces 22a, 22b are parallel to an axis (a center axis of the optical connector ferrule 10) that extends in the Z direction.
As illustrated in
A space between the second inner lateral surfaces 23a, 23b expands gradually as further away from the first inner lateral surfaces 22a, 22b, respectively. In this embodiment, the second inner lateral surfaces 23a, 23b are both flat, and respective normal vectors V21, V22 of the second inner lateral surfaces 23a, 23b are inclined towards the opening 14 relative to an axis A2 extending in the X direction. In other words, the second inner lateral surfaces 23a, 23b are both inclined outwards of the fiber introduction space 20 relative to the YZ plane from ends of the first inner lateral surfaces 22a, 22b that faces the rear end face 10b as starting points.
As illustrated in
Advantageous effects will be described which are obtained by the optical connector IA and the optical connector ferrule 10 according to this embodiment which have been described heretofore.
Normally, when a plurality of optical fibers are attached to an optical connector ferrule, a plurality of bare fibers 36 are moved on to a fiber supporting surface 21, and the plurality of bare fibers 36 are disposed individually in a plurality of guide grooves 21a. Then, the plurality of bare fibers 36 are pushed out forwards in the Z direction while keeping the bare fibers 36 staying in the corresponding guide grooves 21a, whereby the plurality of bare fibers 36 are inserted individually into a plurality of fiber holding holes 12. Here, as shown in
To cope with the problem described above, with the optical connector ferrule 10 of this embodiment, as illustrated in
As in this embodiment, the space between the pair of second inner lateral surfaces 23a, 23b may gradually expand as further away from the pair of first inner lateral surfaces 22a, 22b, respectively. By adopting this configuration, when the plurality of bare fibers 36 are caused to move towards the plurality of guide grooves 21a from the opening 14 side along the Z direction, the bare fibers 36 located at both the ends of the plurality of bare fibers 36 are guided by the second inner lateral surfaces 23a, 23b. As a result, the individual bare fibers 36 can move onto the corresponding guide grooves 21a with good positional accuracy, and therefore, the individual bare fibers 36 can easily be caused to follow the corresponding guide grooves 21a.
As in this embodiment, the bottom surface 24 may gradually extend away from the imaginary plane P1 including the fiber supporting surface 21 as further away from the fiber supporting surface 21. By adopting this configuration, when the plurality of bare fibers 36 are caused to move towards the plurality of guide grooves 21a from the opening 14 side along the Z direction, even though the positions of the plurality of bare fibers 36 are lower than the fiber supporting surface 21, the plurality of bare fibers 36 are guided up to the fiber supporting surface 21 by the bottom surface 24. Consequently, the individual bare fibers 36 can easily be caused to follow the corresponding guide grooves 21a.
As in this embodiment, the first inner lateral surfaces 22a, 22b, the second inner lateral surfaces 23a, 23b, and the bottom surface 24 may be flat. By adopting this configuration, the shape of a mold for molding the optical connector ferrule 10 is simplified, whereby the first inner lateral surfaces 22a, 22b, the second inner lateral surfaces 23a, 23b and the bottom surface 24 can be formed easily. At least one of the first inner lateral surfaces 22a, 22b, the second inner lateral surfaces 23a, 23b and the bottom surface 24 may be a smooth surface that is not flat (for example, a curved surface). Even in such a case, the advantageous effects of the embodiment can be provided.
The optical connector ferrule and the optical connector according to the invention are not limited to the embodiment and the modified examples, and other modifications can be made thereto. For example, the embodiment and the individual modified examples may be combined together as required according to required objects and advantageous effects. In the embodiment and the modified examples, the first inner lateral surfaces, the second inner lateral surfaces and the bottom surface are described as being flat and being formed into the curved surface. However, in the present invention, the first inner lateral surfaces, the second inner lateral surfaces and the bottom surface may be formed into other smooth surfaces.
In the embodiment, the plurality of optical fibers are described as being aligned into the row. However, the present invention can also be applied to an optical connector and an optical connector ferrule (for example, a 24-core ferrule, a 48-core ferrule) in which optical fibers are aligned into a plurality of rows (in multiple stages). In the embodiment, the front end face and the rear end face, which face each other, are described as being parallel. However, the present invention can also be applied to an optical connector and an optical connector ferrule in which a front end face and a rear end face are not parallel.
1A: optical connector; 10, 10A to 10D: optical connector ferrule; 10a: front end face; 10b: rear end face; 10c, 10d: lateral surface; 10e: upper surface; 10f: lower surface; 12: fiber holding hole; 12a: front portion; 12b: rear portion; 14: opening; 15: adhesive introduction window; 15a, 15b: inner lateral surface; 20, 20A to 20D: fiber introduction space; 21: fiber supporting surface; 21a: guide groove; 22a to 22f: first inner lateral surface; 23a to 23d: second inner lateral surface; 24, 24a: bottom surface; 30: optical fiber ribbon; 31: optical fiber; 32: glass portion; 33: first resin covering; 34 second resin covering; 36: bare fiber; P1: imaginary plane; V11, V12, V21, V22, V3: normal vector.
Number | Date | Country | Kind |
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2016-205062 | Oct 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/026864 | 7/25/2017 | WO | 00 |