The present invention relates to an optical connector ferrule and an optical connector. This application claims the benefit of priority of Japanese Patent Application No. 2016-185400, filed on Sep. 23, 2016, the content of which is incorporated herein by reference in its entirety.
Patent Literature 1 discloses a manufacturing method of optical fibers with an optical connector ferrule. In the manufacturing method of optical fibers with an optical connector ferrule, a plurality of optical fiber ribbons, from each of which a coating is removed, are inserted into the optical connector ferrule. The optical connector ferrule is provided with a window to be filled with an adhesive. By adjusting a shape and a position of the window, there is shown, in the window, a reference range in which a removal edge of the optical fiber ribbon is to be disposed. An operator can see a position of the removal edge of the optical fiber ribbon from the window. The operator performs insertion operation of the optical fiber ribbon while confirming that the position of the removal edge of the optical fiber ribbon is within the reference range.
Patent Literature 1: Japanese Unexamined Patent Publication No. 2011-107633
The optical connector ferrule of this disclosure comprises: a first end and a second end provided to face each other in a first direction; an outer surface extending in the first direction between the first end and the second end; an opening provided in the second end; an introducing hole which extends from the opening toward the first end, and into which a plurality of optical fibers can be inserted as a bundle; a plurality of optical fiber holes which pass through from a tip portion of the introducing hole closer to the first end in the first direction to the first end, and into which the plurality of optical fibers are respectively inserted; and a window which opens to the outer surface and is connected to the introducing hole, and into which an adhesive is injected. A first opening of the window closer to the outer surface is larger than a second opening of the window closer to the introducing hole. An inner wall of the window includes a first surface provided in the peripheral direction of the inner wall, and the first surface is positioned closer to the introducing hole with respect to the outer surface in a second direction orthogonal to the outer surface, and faces toward the outer surface.
An optical connector of this disclosure comprises the above-described optical connector ferrule and the plurality of optical fibers inserted from the opening into the introducing hole and the plurality of optical fiber holes and fixed to the introducing hole and the plurality of optical fiber holes by the adhesive injected from the window.
When an optical connector comprising a configuration containing a plurality of optical fibers in an optical connector ferrule is manufactured, it is necessary that the plurality of optical fibers are fixed to the optical connector ferrule after the plurality of optical fibers are inserted into the optical connector ferrule. Therefore, a window for injecting an adhesive into the optical connector ferrule (ferrule window) is opened on an outer surface of the optical connector ferrule. For example, by injecting the adhesive from the window into the optical connector ferrule by a syringe, the plurality of optical fibers are fixed to the optical connector ferrule. At this time, when the adhesive has spilled out of the window onto the outer surface of the optical connector ferrule, it becomes necessary to perform a process of removing the spilled adhesive from the outer surface. When the spilled adhesive remains on the outer surface of the optical connector ferrule, there is a possibility that, when the optical connector ferrule is held to be floating in a housing, the floating function is impaired by interference from the adhesive to the housing. In this case, there is a possibility that connection performance of the optical connector comprising the optical connector ferrule is deteriorated. Further, since the outer surface of the optical connector ferrule does not meet a reference surface of a polishing table with high accuracy, it becomes difficult to polish a connecting end face of the optical connector ferrule with high accuracy. Consequently, it is desirable that an amount of adhesive to be injected into the optical connector ferrule is adjusted (controlled) so that the adhesive does not spill out of the window onto the outer surface of the optical connector ferrule.
However, since the size of the window is extremely small and the adhesive to be injected into the optical connector ferrule is in minute quantity, it is extremely difficult to adjust the amount of adhesive. Moreover, if the size of the window is enlarged, there is a possibility that, after a molding process of the optical connector ferrule, warpage occurs in the optical connector ferrule. This is because, since an opening portion, such as a window, cannot be provided on a surface facing the outer surface of the optical connector ferrule, thermal shrinkage greatly differs between the surface and the outer surface. The manufacturing method of optical fibers with an optical connector ferrule described in Patent Literature 1 adjusts the shape and the position of the window for injecting the adhesive to dispose the optical fiber ribbons at proper positions; therefore, the method does not solve the problem as described above.
An object of this disclosure is to provide an optical connector ferrule and an optical connector capable of preventing an adhesive from reaching an outer surface from a window for injecting the adhesive.
According to an optical connector ferrule and an optical connector according to this disclosure, it is possible to prevent an adhesive from reaching an outer surface from a window for injecting the adhesive.
First, details of an embodiment according to the present invention will be listed and described. An optical connector ferrule according to an embodiment of the present invention comprises: a first end and a second end provided to face each other in a first direction; an outer surface extending in the first direction between the first end and the second end; an opening provided in the second end; an introducing hole which extend from the opening toward the first end, and into which a plurality of optical fibers can be inserted as a bundle; a plurality of optical fiber holes which pass through from a tip portion of the introducing hole closer to the first end in the first direction to the first end, and into which the plurality of optical fibers are respectively inserted; and a window which opens to the outer surface and is connected to the introducing hole, and into which an adhesive is injected, wherein a first opening of the window closer to the outer surface is larger than a second opening of the window closer to the introducing hole, and an inner wall of the window includes a first surface provided in the peripheral direction of the inner wall, and the first surface is positioned closer to the introducing hole with respect to the outer surface in a second direction orthogonal to the outer surface, and faces toward the outer surface.
When an optical connector is manufactured by use of the above-described optical connector ferrule, after the plurality of optical fibers are inserted from the opening into the introducing hole and the plurality of optical fiber holes, the adhesive is injected from the window. By the adhesive, the plurality of optical fibers are fixed to the introducing hole and the plurality of optical fiber holes. Here, since the first opening is larger than the second opening and the first surface facing toward the outer surface is positioned closer to the introducing hole with respect to the outer surface, space for containing the adhesive having reached the first surface is reserved on the first surface. Consequently, it is possible to prevent the adhesive spilled from the introducing hole from reaching the outer surface. Accordingly, the time needed for the process of removing the adhesive from the outer surface can be reduced. Moreover, by adjusting the amount of adhesive using the position of the first surface (for example, the position of one side, of the sides constituting the first surface, closer to the introducing hole than the other sides) as a guide, the amount of adhesive can be suppressed. Consequently, since a stress due to volume changes (contraction stress) of the adhesive when being cured can be kept small, it is possible to keep deformation of the optical connector ferrule small.
In the above-described optical connector ferrule, the inner wall of the window may further include a second surface that connects the outer surface and the first surface, and an angle formed by the outer surface and the first surface may be smaller than an angle formed by the outer surface and the second surface. By providing the second surface like this between the outer surface and the first surface, the adhesive having reached the first surface becomes less likely to reach the outer surface. Consequently, it is possible to further prevent the adhesive from reaching the outer surface.
In the above-described optical connector ferrule, the first surface may be in parallel with the outer surface, or the first surface may be inclined with respect to the outer surface. Consequently, it is possible to suitably realize the above-described window of the optical connector ferrule. Moreover, when the first surface is inclined with respect to the outer surface, an inclination angle of the first surface with respect to the outer surface may be in a range of more than 0 degrees and equal to or less than 45 degrees. The smaller the angle is set, the larger a contact angle between the first surface and the surface of the adhesive becomes. Consequently, wettability between the first surface and the adhesive is reduced, and a surface tension of the adhesive is increased. This causes the adhesive having reached the first surface to be less likely to reach the outer surface; therefore, it is possible to further prevent the adhesive from reaching the outer surface.
In the above-described optical connector ferrule, a total area of the first surface may be equal to or more than 20% of a total area of the first opening, or, the total area of the first surface may be equal to or more than 50% of the total area of the first opening. By providing the first surface having such a total area, the adhesive having reached the first surface is sufficiently contained, and therefore, the adhesive becomes less likely to reach the outer surface. Consequently, it is possible to further prevent the adhesive from reaching the outer surface.
In the above-described optical connector ferrule, the first surface further includes a third surface and a fourth surface, and the third surface may be positioned closer to the center of the window with respect to the fourth surface and may be positioned closer to the introducing hole in the second direction with respect to the fourth surface. Consequently, even when the adhesive has spilled out of the third surface, it is possible to keep the spilled adhesive on the fourth surface. Consequently, it is possible to further prevent the adhesive from reaching the outer surface.
In the above-described optical connector ferrule, the first surface further includes a third surface and a fourth surface, and the third surface may be positioned close to the center of the window with respect to the fourth surface and may be positioned closer to the outer surface in the second direction with respect to the fourth surface. Consequently, even when the adhesive spills out of the third surface, it is possible to keep the spilled adhesive on the fourth surface. Consequently, it is possible to further prevent the adhesive from reaching the outer surface.
The above-described optical connector ferrule further comprises a step provided to the outer surface, and the step may protrude outwardly in the second direction from the outer surface closer to the first end with respect to the step. Moreover, in this case, the window may be separated from the step toward a front end in the first direction, and the first surface may be provided to, except for one portion, the other portions in the peripheral direction of the inner wall of the window, and the one portion may be closer to the step than the other portions. When the adhesive has reached the outer surface, there is a possibility that the adhesive adheres not only to the outer surface but also to the step. Further, it is difficult to remove the adhesive adhered to a corner portion formed by the step and the outer surface. Accordingly, there is a possibility that the time needed for the process of removing the adhesive is increased. Therefore, by providing the first surface at the other portions, except for one portion at the position closer to the step, in the inner wall of the window, the adhesive having reached the first surface can be separated from the step. This causes the adhesive to rarely reach the step, to thereby make it possible to prevent the time needed for the process of removing the adhesive from increasing.
In the above-described optical connector ferrule, the window may have a rectangular shape, a polygonal shape, a circular shape, an elliptical shape or a partially rounded shape.
An optical connector according to an embodiment of the present invention may comprise any one of the above-described optical connector ferrules and the plurality of optical fibers inserted from the opening into the introducing hole and the plurality of optical fiber holes and fixed to the introducing hole and the plurality of optical fiber holes by the adhesive injected from the window. As described above, according to the above-described optical connector ferrule, it is possible to keep deformation by the contraction stress of the adhesive small; therefore, according to the above-described optical connector comprising the above-described optical connector ferrule, it is possible to obtain good optical properties. Moreover, in this case, the adhesive may remain inside the window, not on the outer surface, in the second direction.
Hereinafter, specific examples of an optical connector ferrule and an optical connector according to an embodiment of the present invention will be described with reference to drawings. It is intended that the present invention is not limited to these examples, but defined by the claims, and all changes equivalent to meaning of the claims and within the scope of the claims are included in the present invention. In the following description, in description of the drawings, common components are assigned with the same reference sign, and redundant description is omitted.
The opening 40 opens on the rear end surface 20b and receives a plurality of optical fibers. The introducing hole 50 extends from the opening 40 toward the front end surface 20a. The plurality of optical fibers are inserted into the introducing hole 50 as a bundle. Fiber grooves 52 are provided at the tip portion of the introducing hole 50 closer to the front end surface 20a in the first direction A1. The fiber grooves 52 are provided at positions that can be visually recognized from the window 30. A plurality of optical fiber holes 51 extend in the first direction A1 to penetrate from the tip portion of the introducing hole 50 to the front end surface 20a. The plurality of optical fiber holes 51 are arranged one-dimensionally or two-dimensionally on a cross section perpendicular to the first direction A1. The plurality of optical fibers guided by the fiber grooves 52 is respectively inserted into the plurality of optical fiber holes 51.
The window 30 opens on the top surface 20c and is connected to the introducing hole 50. The window 30 is provided to a position separated from the step 21 toward the front end surface 20a in the first direction A1. The window 30 is provided to inject the adhesive into the introducing hole 50 and the plurality of optical fiber holes 51. In an example, the window 30 has a rectangular shape with the first direction A1 as the short direction, and includes four sides constituting an inner wall of the window 30. Of these four sides, two sides in the longitudinal direction extend in a direction orthogonal to the first direction A1 and the second direction A2. Of the two sides in the longitudinal direction, one side is provided at a position closer to the step 21 than the other three sides. Of the four sides, two sides in the short direction are perpendicular to the two sides in the longitudinal direction.
An optical connector 1 of the embodiment is configured with the ferrule 10 and a plurality of optical fibers.
Description will be given of effects obtained by the ferrule 10 and optical connector 1 according to the embodiment as described above. As described above, when the adhesive is injected from the window 30 of the ferrule 10, the plurality of optical fibers 60 are fixed to the introducing hole 50 and the plurality of optical fiber holes 51. At this time, it is desirable that the adhesive injected into the ferrule 10 does not spill out of the window 30 onto the top surface 20c. However, in a window of a conventional ferrule (for example, refer to Patent Literature 1), there is a problem that an adhesive is likely to reach a top surface of the ferrule from the window.
As in the embodiment, the inner wall of the window 30 includes the second surface 30b that connects the top surface 20c and the first surface 30a, and the angle formed by the top surface 20c and the first surface 30a may be smaller than the angle formed by the top surface 20c and the second surface 30b. The adhesive 70 having reached the first surface 30a becomes less likely to reach the top surface 20c by providing the second surface 30b between the top surface 20c and the first surface 30a, as shown in
The optical connector 1 according to the embodiment may comprise, as shown in
(First modified example)
Here, when the adhesive 70 reaches the top surface 20c, if the adhesive 70 reaches the step 21, the adhesive adheres not only to the top surface 20c, but also to the step 21. Further, since the step 21 rises up from the top surface 20c, the step 21 and the top surface 20c form a corner portion; it is difficult to remove the adhesive 70 adhered to such a corner portion. Accordingly, there is a possibility that the time needed for the process of removing the adhesive 70 is increased. Therefore, by providing the first surface 30m at the other portions except for the one portion at the position closer to the step 21 in the inner wall of the window 30D, the adhesive having reached the first surface 30m can be separated from the step 21. This makes it possible for the adhesive 70 to rarely reach the step 21, to thereby make it possible to prevent the time needed for the process of removing the adhesive 70 from increasing.
The optical connector ferrule and the optical connector according to the present invention are not limited to the above-described embodiment, and various other modifications are available. For example, the above-described embodiment and each modified example may be combined with one another according to required purposes and effects. Moreover, in the above-described embodiment and each modified example, the shape of the window was rectangle; however, the shape of the window may be other than the rectangle.
Moreover, in the above-described embodiment, the front end surface and the rear end surface facing each other were parallel; however, these surfaces may not be parallel.
1 . . . optical connector; 10, 10A to 10D, 110 . . . ferrule; 20a . . . front end surface (first end); 20b . . . rear end surface (second end); 20c . . . top surface (outer surface); 21 . . . step; 30, 30A to 30D, 101 . . . window; 30a, 30c, 30m, 30r, 30s . . . first surface; 30b, 30p . . . second surface; 30d, 30h . . . third surface; 30e, 30i . . . fourth surface; 30f, 30j . . . fifth surface; 30g, 30k . . . sixth surface; 40 . . . opening; 50 . . . introducing hole; 51 . . . optical fiber hole; 52 . . . fiber groove; 60 . . . optical fiber; 70 . . . adhesive; 101a . . . inner wall; A1 . . . first direction; A2 . . . second direction.
Number | Date | Country | Kind |
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2016-185400 | Sep 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/028418 | 8/4/2017 | WO | 00 |