The invention relates to the photonics field, in particular integrated photonics, and is advantageously applicable for performing an optical coupling between photonic circuits obtained by different technologies, for example between a first photonic circuit based on silicon nitride and a second photonic circuit based on III-V materials. The invention could be used when assembling photonic chips on wafer or photonic chips together, to achieve optical coupling between these. For example, the invention is applicable for at least one amongst the following application: Lidar, quantum photonics, sensors, neuromorphic photonics.
Optical coupling between two photonic circuits (called “Photonic Integrated Circuit” in English, or PIC) is necessary when the two PICs cannot be manufactured together on the same wafer, or when an integration of the two PICs on the same wafer is too complex. This is the case for example between a PIC composed of III-V materials (for example with a substrate and an optical guide based on InP or AsGa) and a PIC composed of silicon (for example with a silicon substrate and an optical guide made of silicon or of SiN). For example, such an optical coupling could occur when making integrated optical systems with active components such as lasers, amplifiers or photodetectors. This optical coupling may be of the chip-to-chip, wafer-to-wafer or chip-to-wafer type.
Such an optical coupling is also necessary to connect a PIC to an optical fiber whose modes have different dimensions. For example, the diameter of the mode of a single-mode waveguide made of silicon at λ=1550 nm is about 0.5 μm while that of a single-mode fiber made of glass at λ=1,550 nm is about 10 μm. In this case, an optical coupling element performing an optical matching between the waveguide and the fiber is necessary.
It is also common that the optical modes of the guides originating from two PICs differ by their size, their geometry and their effective index. For the light to pass from one PIC to another while minimizing coupling losses, at least one amongst the two modes should be matched, or modified. This may be done through:
Furthermore, the optical coupling may be done:
Regardless of the performed optical coupling type, considerable alignment constraints should be complied with. For example, in the case of assembly of laser chips (for example of the VCSEL type or laser bar) on a silicon photonic wafer, the alignment should be done with an accuracy smaller than the size of the optical mode, i.e. in the range from +0.2 to +2 μm depending on the guide type and the wavelength. Guaranteeing such an alignment accuracy smaller than 20 μm requires performing an active alignment requiring measurement of the optical transmission, which is costly. In addition, the time necessary for each alignment and bonding is long (in the range of a few seconds). Finally, the losses due to the mode size difference and to misalignment are typically in the range of several dB.
The present invention aims to provide an optical coupling solution that is free of the alignment constraints of the optical coupling solutions of the prior art, and also limiting optical losses related to optical coupling.
For this purpose, the present invention provides an optical coupling device configured to optically couple a first optical guide device to a second optical guide device, comprising at least one first optical input-output through which the first optical guide device is intended to emit and/or receive a first light beam, and a second optical input-output through which the second optical guide device is intended to receive and/or emit the first light beam, characterized in that it further includes at least one holographic diffraction structure configured to guide and adapt the first light beam between the first and second optical inputs-outputs of the optical coupling device.
Thanks to the holographic diffraction structure ensuring optical guidance and matching of the light beam transmitted between the first and second optical inputs-outputs, the proposed optical coupling device allows improving the tradeoff between the required accuracy of alignment between the first and second optical guide devices (which is lower than that required with the solutions of the prior art), the cost of the optical coupling achieved between these optical guide devices, the efficiency of the optical coupling and its complexity.
The holographic diffraction structure used in the optical coupling device allows coupling modes with quite different sizes, with almost any orientations and originating from optical guide devices that are not accurately positioned and which could be away from another by a distance of several hundred microns, and even several millimeters.
For example, the holographic diffraction structure allows compensating for the differences between the optical modes of the two optical guide devices without using any intermediate optical element.
When the first optical guide device is intended to emit the first light beam, the second optical guide device is intended to receive the first light beam via the optical coupling device. When the second optical guide device is intended to emit the first light beam, the first optical guide device is intended to receive the first light beam via the optical coupling device.
The optical guide device emitting the first light beam may include a laser emitter element, for example a laser diode, configured to emit the first light beam towards the holographic diffraction structure.
Advantageously, the proposed optical coupling device may be used to optically couple a photonic circuit, made in the form of an active chip, with a passive optical guide device (for example a silicon or SiN based optical guide).
In a first embodiment, the optical coupling device may be such that:
In second and third embodiments, the optical coupling device may be such that:
In comparison with the first embodiment, the holographic diffraction structure is herein formed of distinct first and second regions, which allows performing a more complex guidance of the first light beam, in particular when the first and second directions are not in the same plane.
In the second embodiment, the holographic diffraction structure may be formed in one single material portion.
In the third embodiment, the first region of the holographic diffraction structure may be formed in a first material portion, and the second region of the holographic diffraction structure may be formed in a second material portion distinct from the first material portion. Having a holographic diffraction structure comprising distinct regions formed in distinct material portions allows applying a modular approach for making the optical coupling device, i.e. making different portions of the optical coupling device independently of one another before assembling them to obtain the optical coupling device.
The material portion(s) including the holographic diffraction structure may include at least one photopolymer or silver halide. The use of a photopolymer to make the holographic diffraction structure is particularly advantageous since, during making of the optical coupling device, it is possible to easily record the interferences occurring within the photopolymer and which are representative of the guidance and of the optical matching to be performed by the holographic diffraction structure.
In the case where the material portion(s) including the holographic diffraction structure include(s) at least one photopolymer, the optical coupling device may further include at least one oxygen-tight material layer covering the material portion(s) including the holographic diffraction structure.
The invention also relates to an optical system comprising at least:
Advantageously, the optical system may be such that:
Thus, each of the first and second optical guide devices may include two distinct optical guides, one intended for making the holographic diffraction structure and the other one for use of the optical system after making thereof.
When the optical coupling device includes the features of the previously-described first embodiment, the optical system may be such that:
When the optical coupling device includes the features of the previously-described second embodiment, the optical system may be such that:
At least one amongst the first and second optical guide devices may include a light emitter element.
The invention also relates to a method for making an optical coupling device configured to optically couple a first optical guide device to a second optical guide device, comprising at least making a holographic diffraction structure configured to guide and adapt a first light beam between first and second optical inputs-outputs of the optical coupling device, the first light beam being intended to be emitted and/or received by the first optical guide device through the first optical input-output, and being intended to be received and/or emitted by the second optical guide device through the second optical input-output.
The invention also relates to a method for making an optical system, comprising at least:
In the first embodiment, the first and second optical guide devices may be made over a substrate such that:
The optical source from which the first and second write light beams are derived is selected such that it is coherent enough to develop an interference pattern in the holographic material volume necessary to recording of the holographic diffraction structure.
Throughout the document, a holographic material refers to a photosensitive material whose characteristics allow recording a volumetric interference pattern between two light beams. For example, such a holographic material corresponds to ta photopolymer or silver halide.
In a second embodiment, the first and second optical guide devices may be made such that:
In a third embodiment, the first and second optical guide devices may be made such that:
Irrespective of the embodiment, the method may further include, between making of the first and second optical guide devices and making of the holographic diffraction structure, a step of aligning and adjusting the write light beams implemented using adjustment light beams preserving the physical properties (in particular imparting no modification on the refractive index structure of the holographic material) of the holographic material layer(s) used for making the holographic diffraction structure.
Throughout the document, the term “over” is used regardless of the space orientation of the element to which this term relates. For example, in the feature “over a face of the first substrate”, this face of the first substrate is not necessarily directed upwards but could correspond to a face directed according to any direction. Furthermore, the arrangement of a first element over a second element should be understood as possibly corresponding to the arrangement of the first element directly against the second element, without any intermediate element between the first and second element, or possibly corresponding to the arrangement of the first element over the second element with one or more intermediate element(s) arranged between the first and second elements.
The present invention will be better understood upon reading the description of embodiments given or indicative and non-limiting purposes with reference to the appended drawings wherein:
Identical, similar or equivalent portions of the different figures described hereinafter bear the same reference numerals so as to facilitate passage from one figure to another.
The different portions shown in the figures are not necessarily plotted according to a uniform scale to make the figures more readable.
The different possibilities (variants and embodiments) should be understood as not exclusive of one another and they could be combined together.
The general working principle of the optical coupling device according to the invention is firstly explained hereinbelow.
The proposed optical coupling device includes a holographic diffraction structure corresponding to a material portion in which a complex diffraction structure is recorded in 3D, in a large volume at the resolution scale of the structure. For example, the pattern resolution in this holographic diffraction structure may be smaller than 10 nm, across a material thickness comprised between 10 μm and 100 μm. This holographic diffraction structure performs an optical coupling between a first optical guide device, for example from which a first light beam is emitted, and a second optical guide device for example intended to receive this first light beam. Alternatively, this same holographic diffraction structure may also perform an optical coupling between the first and second optical guide devices and allow sending at the input of the first optical guide device the first light beam when the latter is emitted from the second optical guide device.
The holographic diffraction structure is representative of interferences occurring between at least two light beams, one called the object beam and corresponding for example to a beam emitted from the first optical guide device and, the other one called the reference beam and corresponding for example to a collimated beam on an input of the second optical guide device. These two beams are represented by fields EObj and ERef. The superposition of the two fields EObj and ERef results in a total field ETot defined by the following relationship:
The holographic diffraction structure includes a structure with an optical index replicating the intensity pattern ITot of the total field ETot which may be expressed by the following relationship:
With the fields EObj* and ERef* respectively corresponding to the conjugated object field and to the conjugated reference field. Hence, the holographic diffraction structure is an object with a phase H whose refractive index locally varies proportionally to ITot.
The last two cross-terms of the equation (2) hereinabove are those bearing the pattern of interference of the object beam with the reference beam. For example, if the wavelengths of the object beam and of the reference beam belong to the visible domain, and if the beams are counter-propagating, the pitch of the obtained fringes may be close to 200 nm. If the beams are co-propagating and form an angle close to 30°, the pitch of the obtained fringes may be close to 1 μm.
The equation (2) hereinabove shows that the object beam could be regenerated if the holographic diffraction structure H is illuminated, with the reference beam:
Similarly, it is possible to generate the different components of the write beams used to make the holographic diffraction structure (which beams are described in more details later on in the description of the method for making the optical coupling device) by illuminating the holographic diffraction structure with the adequate beams. For example, illuminating the holographic diffraction structure with the conjugated light beam of the object beam allows generating the conjugated reference beam. This may be expressed by the following equation:
The conjugated complex field concept may be described by the following equations which involve an amplitude and phase term:
with EA({right arrow over (T)}) corresponding to the amplitude of the field E({right arrow over (r)}) and eiE
Since the phase term Eφ relates, in optics, to the propagation of the waves, conjugating the field of a wave is generally reflected by the invention of the direction of propagation of this wave. Thus, conjugating a divergent wave generates a convergent wave.
The holographic diffraction structure herein made allows filling simultaneously two optical functions: directing, or guiding, or steering (these three terms, related to a light beam, are indifferently used in the description), the light beam received by the holographic diffraction structure from one amongst the two optical guide devices towards the axis of propagation of the other one amongst the two optical guide devices intended to receive this light beam, for example as would have done a deflection mirror, and optically shaping, or adapting, the light beam to focus it on the optical guide device intended to receive the light beam at the input, for example as would have done an assembly of a symmetrical system comprising prisms and cylindrical lenses. In this case and throughout the description, a light beam is considered to be adapted to an optical guide device if the coupling rate of the light beam with an optical mode of the optical guide device excited by the light beam is higher than or equal to 60%, and possibly higher than or equal to 80%. For two perfectly aligned beams, the coupling rate is equal to the ratio between: (1) the square integral of the product of the normalized intensity of the light beam by the normalized intensity of the excited optical mode of the optical guide device and (2) the product of the integral of the square of the normalized intensity of the excited optical mode of the optical guide device. In the case where the beams are not aligned (angular and/or spatial offset) the coupling rate is expressed by a more complex equation set out, in the case of Gaussian beams, in the document: M. Surawatari and K. Nawata “semiconductor laser to single-mode fiber coupler”, Appl. Opt., vol18, n 11 pp 1847-1856 (1979).
For example, the first optical guide device is configured to emit the first light beam from a lateral face of the first device. The first light beam is derived from an optical mode guided inside the first device by a waveguide having a rectangular section at the lateral face. Geometries of the waveguide and of the rectangular section are such that the first light beam, so-called laser beam, has, in far field, two lobes according to two divergent directions, centered on local magnitude maxima of the laser beam. The second device comprises a single-mode waveguide having an input on a lateral face of the second device.
An embodiment of the optical coupling device, bearing the reference numeral 100, according to a first embodiment is described hereinbelow with reference to
The optical coupling device 100 is configured to optically couple a first optical guide device 102 to a second optical guide device 104. The optical system comprising the optical coupling device 100, the first optical guide device 102 and the second optical guide device 104 bears the reference 1000.
The optical coupling device 100 includes at least one first optical input-output through which the first optical guide device 102 is intended to emit and/or receive a first light beam (emission of a first light beam 103 in the example of
In the example of
In the embodiment shown in
The optical guides 110 and 118, called for example operation guides, are intended to be user when the optical system 1000 is used to transmit the first light beam 103 from one of the optical guide devices 102, 104 to the other, and the optical guides 112, 120, called for example write guides, are intended to be used when making the optical coupling device 100 (which will be detailed later on).
Within each of the first and second optical guide devices 102, 104, the value of the distance g between the write guide and the operation guide at the first and second respective lateral faces is advantageously such that g>2.λ, with λ corresponding to the wavelength of the first light beam 103 transmitted during the operation of the optical system 1000, in order to avoid crosstalk between the write guide and the operation guide of each optical guide device. For example, the distance g may be equal to 2 μm. Advantageously, the value of the distance g is also substantially smaller than the dimensions of the first light beam 103 received at the holographic diffraction structure 108 (for example in the range of one or several hundred microns, i.e. such that g<<Δϕ.dholo,, with Δϕ corresponding to the divergence in radians of the first light beam 103 in the plane xy visible in
Alternatively, the first optical guide device 102 and/or the second optical guide device 104 may include only one single optical guide intended, during use of the optical system 1000, to transmit a light beam from one optical guide device to another, and, during making of the optical system 1000, to transmit the write light beams.
In the first embodiment, the first optical guide device 102 is intended to emit and/or receive the first light beam 103 at the first optical input-output of the optical coupling device 100 according to a first direction (parallel to the X axis in
The holographic diffraction structure 108 is representative of interferences intended to occur between the first light beam 103 when the latter is emitted in the first optical input-output of the optical coupling device 100 according to the first direction and a second light beam focused on the second optical input-output of the optical coupling device 100 according to a third direction opposite to the second direction and which meets the first light beam 103 in a region of the holographic diffraction structure 108. This second light beam is not visible in
In this first embodiment, the holographic diffraction structure 108 is formed in one single material portion corresponding to the material of the layer 106. In the described embodiment, the layer 106 corresponds to a holographic material layer such as a photopolymer, for example the photopolymer commercialized under the name Bayfol® by the Covestro company, and the holographic diffraction structure 108 corresponds to a recorded region of the layer 106. In the case where an oxygen-sensitive photopolymer is used during the writing phase, the layer 106 is protected by a layer 126 of an oxygen-tight material covering the layer 106 and the first and second optical guide devices 102, 104, and for example comprising SiO2. Alternatively, the layer 126 may correspond to a plastic film or a thin substrate of an oxygen-tight material.
The optical system 1000 may be used to guide light beams whose wavelength(s) belong(s) to the infrared domain and/or to the visible domain.
Hence, with the optical coupling device 100 according to the above-described first embodiment, coupling between the optical guide devices 102 and 104 is made at three points: a first point formed by the input-output 114, a second point formed by the diffraction structure 108, a third point formed by the input-output 122.
A method for making the optical system 1000 previously described with reference to
First of all, the first and second optical guide devices 102, 104 are made and/or secured, for example by adhesive, eutectic or direct gluing type bonding, on the substrate 109 (cf.
Afterwards, the material layer 106 intended to form the holographic diffraction structure 108 is deposited over the substrate 109, while also covering the first and second optical guide devices 102, 104 (cf.
Afterwards, the oxygen-tight material layer 126 is deposited so as to cover the layer 106.
Afterwards, an alignment and adjustment step is implemented before using the write light beams which will form the holographic diffraction structure 108. This alignment and adjustment step uses adjustment light beams 128, 129 that do not physically or chemically modify the layer 106.
First of all, a first adjustment beam 128 is aligned with the write guide 120, this is achieved when geometric characteristics of the first adjustment beam 128, such as its orientation, its size at the second lateral face, its numerical aperture, its polarization, maximize the intensity of a portion of the first adjustment beam 128 coupled to the write guide 120. Hence, the adjustment light beam is focused toward the input of the write guide 120 of the second optical guide device 104, i.e. on the guide input-output 124 (cf.
Afterwards, during a second sub-step of the alignment step, the light of the source used to emit the light beam 128 is split into two portions by the beam divider. The first portion of the emitted light is always focused toward the write guide 120 of the second optical guide device 104 and continues forming the first adjustment beam 128, and the second portion of the emitted light is injected in the write guide 112 of the first optical guide device 102 in order to obtain a second adjustment light beam 129. The second alignment sub-step may also comprise an active adjustment of the beam divider using a photodiode integrated or external to the first optical guide device 102. Alternatively, the first adjustment beam 128 is shuttered during adjustment of the beam divider. Interferences occur at the intersection of the first and second adjustment light beams 128 and 129. Non-geometric characteristics of the emitted light are then modified so that the power (for example increased to a value equal to 0.5 μW), the coherence, the duration of exposure of the layer 106 and the wavelength (for example modified to a value equal to 532 nm or 850 nm) of the emitted light beams, which then correspond to write light beams (reference beam 131 originating from the first optical guide device 102 and object beam 133, in
Afterwards, the obtained holographic diffraction structure undergoes a treatment by exposing it to a non-coherent light beam, and possibly by subjecting it to annealing, in order to improve and stabilize its characteristics, in particular the optical index variations within the material of the holographic diffraction structure 108.
Thus, an incident light beam originating from the write guide 112 of the first optical device 102 generates a transmitted beam having the geometric characteristics of the object beam 133 and of the first adjustment beam 128, by illuminating the holographic diffraction structure 108, and therefore maximizing the intensity of a portion of the transmitted beam coupled to the write guide 120 of the second optical guide device 104. Consequently, the incident light beam is guided, i.e. directed, from the write guide 112 of the first optical device 102 towards the write guide 120 of the second optical guide device 104, meaning that a portion of the intensity of the incident beam is coupled in the write guide 120 of the second device. The incident light beam is also adapted to the write guide 120 of the second optical guide device 104, as the intensity of the portion of the coupled incident beam is maximized.
The two guide inputs-outputs 114, 116 of the first optical guide device 102 are separated from one another by a distance g1 in
Advantageously, the above-described making method may be implemented so as to collectively and simultaneously make several optical systems 1000 on the same substrate 109. Afterwards, the different optical systems 1000 may be separated from one another by cutting the substrate 109.
An embodiment of an optical system 1000 comprising an optical coupling device 100 according to a second embodiment is described hereinbelow with reference to
Unlike the first embodiment wherein coupling between the optical guide devices 102 and 104 is therefore performed at three points, the optical coupling device 100 according to this second embodiment performs coupling at four points between the optical guide devices 102 and 104.
In the described particular embodiment, the first optical guide device 102 corresponds to a chip, for example similar to that one previously described in connection with the first embodiment, and the second optical guide device 104 includes one or more optical guide(s) directly integrated in the substrate 109.
In this second embodiment, the holographic diffraction structure 108 includes a first region 130 representative of first interferences intended to occur between the first light beam 103 when the latter is intended to be emitted from the first optical input-output of the optical coupling device 100 according to a first direction (parallel to the x axis in
The diffraction structure 108 also includes a second region 132, distinct from the first region 130 and representative of second interferences intended to occur between a third light beam intended to be emitted from the second optical input-output of the optical coupling devoice 100 parallel to the second direction and a fourth light beam intended to be emitted according to a fourth direction opposite to the third direction and which meets the third light beam in the second region 132 of the holographic diffraction structure 108. In the example described herein, the second and fourth directions are substantially perpendicular to one another.
In
In the described embodiment, each of the optical guide devices 102, 104 includes two distinct optical guides, as previously described with reference to
Thus, when using the optical system 1000, the first light beam 103 emitted from the guide input-output 114 of the first optical guide device 102 arrives in the first region 130 of the holographic diffraction structure 108, is directed by the latter in the direction of the second region 132 of the holographic diffraction structure 108 so as to be deflected and focused on the guide input-output 122 of the second optical guide device 104. In
With the optical coupling device 100 according to the above-described second embodiment, the coupling between the optical guide devices 102 and 104 is therefore made at four points: a first point formed by the input-output 114, a second point formed by the first region 130 of the diffraction structure 108, a third point formed by the second region 132 of the diffraction structure 108, and a fourth point formed by the input-output 122.
In the embodiment described hereinabove with reference to
Alternatively, the first light beam 103 may be emitted from the second optical guide device 104 and be focused on the guide input-output 114 of the first optical guide device 102 thanks to the holographic diffraction structure 108. The obtained pathway then corresponds to the pathway opposite to that illustrated in
A method for making the optical system 1000 previously described with reference to
The substrate 109 includes at least one material transparent to the wavelengths of the light beams that will be used to make the holographic diffraction structures 108 of the optical systems 1000.
The second optical guide devices 104 are made in the substrate 109.
Cavities 134 are locally etched in the substrate 109 at regions in which the holographic diffraction structures 108 will be made (cf.
Afterwards, the first optical guide devices 102 are arranged and secured, for example by adhesive, eutectic or direct gluing type bonding on the substrate 109 (cf.
Afterwards, the layer 106 is deposited over the substrate 109 while covering the first and second optical guide devices 102, 104 (cf.
Afterwards, the oxygen-tight material layer 126 is deposited over the layer 106 (cf.
Afterwards, the steps allowing making of the holographic diffraction structures 108 are implemented. In
Two elements 136, 138 emitting/receiving light beams intended to meet the light emission/reception paths of the optical guide devices 102, 104 are positioned such that these light beams cross portions of the layer 106 in which the holographic diffraction structure 108 is intended to be made (cf.
Two light emission elements 140, 142 are also coupled to the first and second optical guide devices 102, 104. For example, these elements 140, 142 correspond to optical fibers to which laser emitter elements 144, 146 and optical power-meters 148, 150 are coupled via circulators 152, 154. The write guides 112, 124 of the first and second optical guide devices 102, 104 are also provided with optical reception elements 156, 158 allowing transmitting the light beams received from the elements 140, 142 in the write guides 112, 124 throughout a divider 160, 162 (for example corresponding to a multimode interferometer configured to transmit a minimum flux in the layer 106 at the adjustment wavelength and maximum at the write wavelength) and a reflector 164, 166 (corresponding to a Bragg mirror 164 and a loop 166 in the example shown in
After these steps of adjusting and aligning the emitter elements 136, 138, 140 and 142, each of the regions 130, 132 of the holographic diffraction structure 1008 is made. In the described example, the second region 132 is made at first by emitting, by the emitter elements 138 and 142, light beams causing the transformation of a portion of the material of the layer 106 and thus recording the interference pattern generated when the light beams emitted by these emitter elements 138, 142 meet (cf.
Afterwards, the first region 130 is made by emitting by the emitter elements 136, 140, light beams causing the transformation of a portion of the material of the layer 106 and thus recording the interference pattern generated when the light beams emitted by these emitter elements 136, 140 meet (cf.
Preferably, the first and second regions 130, 132 of the holographic diffraction structure 108 are made sequentially in order to avoid interference phenomena other than those generating the holographic diffraction structure 108.
In the example hereinabove, the second region 132 is made before the first region 130. Alternatively, the first region 130 may be made before the second region 132.
After making of the holographic diffraction structure 108, it is possible to verify the coupling achieved by the optical coupling device 100 by emitting the first light beam from the element 140 which is transmitted to the element 142 through the first optical guide device 102, the holographic diffraction structure 108 and the second optical guide device 104. The received light beam may be measured by the optical power-meter 150 which is coupled to the element 142.
After making of the holographic diffraction structures 108, the optical systems 1000 are finished by depositing a photolithography resin 170 over the layer 126 according to a pattern defining the portions of the layers 106 and 126 to be preserved (
Afterwards, the layers 106 and 126 are etched according to the pattern defined by the photolithography resin 170 (
Afterwards, the resin 170 is removed (
Afterwards, the substrate 109 is cut in order to individualize the different optical systems 1000 made.
In the above-described embodiment, the substrate 109 includes an optically-transparent material so that it could be crossed by the light beam emitted by the element 138 when making the holographic diffraction structures 108. Alternatively, it is possible to use a substrate 109 that is not fully transparent like that one shown for example in
An embodiment of an optical system 1000 comprising an optical coupling device 100 according to a third embodiment is described hereinbelow with reference to
Like in the previously-described second embodiment, the optical coupling device 100 according to the third embodiment proposes a coupling between the optical guide devices 102 and 104 which is made at four points: a first point formed by the input-output 114, a second point formed by the first region 130 of the diffraction structure 108, a third point formed by the second region 132 of the diffraction structure 108, and a fourth point formed by the input-output 122. Nonetheless, unlike the second embodiment wherein the holographic diffraction structure 108 is made in only one portion of the material of the layer 106, each of the regions 130, 132 of the holographic diffraction structure 108 is made in a distinct portion of the layer 106, allowing for a modular making of the optical system 1000, i.e. making different portions of the optical system 1000 independently of one another, then assembling these different portions.
In the described embodiment, the optical system 1000 includes a first portion 178 comprising in particular the first optical guide device 102 and the first region 130 of the holographic diffraction structure 108, and a second portion 180 comprising in particular the second optical guide device 104 and the second region 132 of the holographic diffraction structure 108.
For example, the first portion 178 of the optical system 1000 is made by affixing the first optical guide device 102 onto a transparent substrate 182. Afterwards, a material layer 106.1, similar to the previously-described layer 106 is deposited over the transparent substrate 182 and the first optical guide device 102. A protective layer 126.1, similar to the previously-described layer 126, is deposited over the layer 106.1.
The first portion 178 of the optical system 1000 is shown alone in
Concomitantly with making of the first portion 178 of the optical system 1000, the second portion 180 of the optical system 1000 is made. Like in the embodiment previously described in connection with the second embodiment, the second optical guide device 104 includes for example at least one optical guide 118 integrated to a substrate 109. Etching of the substrate 109 is implemented to form a cavity. Afterwards, a material layer 106.2, similar to the previously-described layer 106, is deposited over the substrate 109, and in particular in the cavity etched in the substrate 109. A protective layer 126.2, similar to the previously-described layer 126, is deposited over the layer 106.2.
The second portion 180 of the optical system 1000 is shown alone in
At the end of these steps, the two portions 178, 180 of the optical system 1000 are obtained in the form of two modules which could be connected by an identical reference light beam. These two modules are assembled through an unconstrained step of alignment of these modules, and securing the two modules together, for example by a bonding layer 184. For example, if the size of the reference beam is 100 μm at the first and second regions 130, 132, the modules may be positioned within a few micrometers with respect to respective predetermined positions, during the alignment step.
One advantage of this third embodiment is that the two portions 178, 180 of the optical system 1000 could be made separately, which could simplify making of the holographic diffraction structure 108, in particular the management of the couplings of the light signals for making the structure 108, for example when the first device 102 is positioned above the optical guide 118. This also allows avoiding a double insolation of the holographic material when the holographic diffraction structure 108 includes two distinct regions formed in the same layer 106 as previously described in the second embodiment.
Advantageously, several optical systems 1000 according to this third embodiment are made collectively using a first substrate for making the first portions 178 and a second substrate for making the second portions 180 of these different optical systems 100. When making the holographic diffraction structures 108 of the optical systems 1000, each of the first and second substrate 109, 182 is moved in order to position, for making of the region of the corresponding holographic diffraction structure 108 of each of the optical systems 1000, the material of the layer 106.1 or 106.2 opposite the light emitter elements used for making the regions 130, 132 of the holographic diffraction structure 108. Thus, a set of holographic diffraction structures 108 may be made, with a good repeatability of the position of these structures which is guaranteed by keeping the used write light beams in position.
At the end of these steps, the first and second substrates are joined together for example thanks to the use of alignment crosses or a mechanical marker at the edge of the wafer, present on both substrate 109, 182. Afterwards, the obtained final assembly is cut into chips to obtain the optical systems 1000.
In the previously-described different examples, the holographic diffraction structure 108 is advantageously made of a photopolymer which is transformed by light beams, which enables making of the structure 108 by self-recording in the photopolymer. Alternatively, it is nonetheless possible to make the holographic diffraction structure 108 otherwise, for example using another material type such as silver halide or DCG (“DiChromated Gelatin” in English). In this case, recording of the diffraction structure will be done using successive baths for processing this material.
In all embodiments, the oxygen-tight material layer(s) covering the material portion(s) including the holographic diffraction structure may be removed after making of the holographic diffraction structure. Finally, a person skilled in the art sees that the write waveguides and the operation waveguides of each guide device do not necessarily consist of parallel optical axes.
Number | Date | Country | Kind |
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22 13928 | Dec 2022 | FR | national |