Patent Grant
8681194
Reference is made to commonly owned and co-pending, U.S. patent application Ser. No. 12/539,397 to Law et al., entitled Digital Electrostatic Latent Image Generating Member, U.S. patent application Ser. No. 12/539,557 to Kanungo et al., Digital Electrostatic Latent Image Generator, Generation of Digital Electrostatic Latent Images Utilizing Wireless Communication Systems to Law et al., Ser. No. 13/008,802, Generation Of Digital Electrostatic Latent Images And Data Communications System Using Rotary Contacts to Cardoso et al., Ser. No. 13/035,736, the entire disclosures of which are incorporated herein by reference in its entirety.
The presently disclosed embodiments relates to a data communication system to be utilized in a direct digital marking (printing) system, namely utilizing an optical link formed by an LED (or laser) and a photodiode (or photodetector) to transfer millions of bits of data between a controller and a novel imaging member. This optical communication provides high-speed low-cost data-transmission. The number of mechanical contacts is minimized in these embodiments. Ordinary brushes can be used to feed the power supply to the circuits inside of the rotating drum.
There are two conventional color printing technology platforms, i.e., inkjet and electrophotography, as well as other new color printing technology platforms, e.g., digital flexo or digital offset printing. Each of these color printing technology platforms have highly complex print systems, which leads to complicated print processes, high box (device) cost, and high print run cost.
New advances in nanotechnology and display technology have led to the development/discovery that a digital electric field can be created utilizing an electric field induced hole injection between a patternable hole injection nanomaterial and the Xerox charge (hole) transport layer. For example, in application Ser. Nos. 12/539,397 and 12/539,557, entitled Digital Electrostatic Latent Image Generator, and entitled Digital Electrostatic Latent Image Generator), Carbon Nanotube (CNT) and PEDOT were found to inject holes efficiently to the Xerox charge transport layer (CTL, TPD in polycarbonate) under the influence of an electric field. CNT and PEDOT are patternable using nanofabrication techniques and thus pixels can be made in the micron dimension. When these pixels are overcoated with the TPD CTL, digital latent images may be created and these pixels may be integrated into the appropriate backplane technology to fully digitize the printing system.
In addition, in a electrophotographic development system, latent Image generation and toner development can also occur without using the conventional combination of the ROS/Laser and charger thus simplifying the generation of latent electrostatic images compared to xerography. This has been discussed in application Ser. No. 12/869,605, entitled “Direct Digital Marking Systems.” Illustratively, a bilayer device comprising a PEDOT hole injection layer and the TPD CTL may be mounted an OPC drum in the CRU. The drum was rotated through the development nip and a toner image was observed in the post-development region. As the bilayer member first contacted the magnetic brush, the bias on the magnetic brush induced a hole injection reaction to create the electrostatic latent image on the CTL surface of the bilayer. This was followed by toner development before the bilayer member exited the development nip. This two step process was accomplished within the development nip, resulting in direct toned printing without laser/ROS, charger or photoconductor. The permanent image may be obtained by transferring the toned image to paper.
This nano image marker and the direct digital printing process can also be extended to print with flexo ink, offset ink and liquid toner, as is discussed in application Ser. No. 12/854,526, entitled “Electrostatic Digital Offset Printing.” Thus, the new direct printing concept may be regarded as a potential new digital printing platform. Additionally printing systems can also be created with insulative or conductive layers adjacent to the digital electrodes rather than hole injection type layers
U.S. Pat. No. 6,100,909 (to inventors Hass and Kubby) describes an apparatus for forming an imaging member. The apparatus includes an array of high voltage thin-film transistors (TFT) and capacitors. A latent image is formed by applying DC bias to each TFT using a High Voltage Power Supply and charged-area detection (CAD)-type development.
The array 10 when coupled to a bilayer imaging member consisting of hole injection pixels overcoated with a hole transport layer generates latent images from digital information supplied by a computer 44 (e.g., print engine) to a controller 42. The computer supplies digital signals to a controller 42 (or a digital front end (DFE)), which decompose the digital signals into the utilized color space (e.g., either CMYK or RGB color space) with different intensities and the digital bits are created that correspond to the image to be printed. The controller 42 directs the operation of the array 10 through a plurality of interface devices including a decoder 12, a refresh circuit 18, and a digital-to-analog (D/A) converter 16
In contrast to other active matrix products (such as a television or monitor), which are static, the new nano imaging member (whether connected to or part of a belt or drum) is expected to be moving during the printing process. Millions of bits will need to be transmitted to the moving imaging member to create the digital electric filed. The moving imaging member is attached a rotating imaging drum. In addition, power needs to be supplied to the driving electronics and moving imaging member. Thus, a serious challenge arises to commutate the backplane with the driving electronic while the belts (or drum) are moving. While the belt or drum is moving, millions of bits and also electric current are being supplied to the backplane. The data needs to be transmitted and received in the high Megahertz range in order to meet customer needs.
In prior filed application entitled Generation of Digital Electrostatic Latent Images Utilizing Wireless Communications, Ser. No. 13/008,802, it was proposed to transmit the data wirelessly from the controller to the imaging drum. This implementation requires an extra level of hardware which is the wireless transmitter and receiver (i.e., the wireless link). This increases the costs of the printing device. In addition, depending on the wireless transmission protocol utilized, security may be an issue because the wireless transmission may not be secured or encrypted.
In addition, connecting the millions of transistors in the array, which is attached to a rotating drum, is difficult. Brushes and other types of contacts, which are normally utilized, are problematic due to the large number of brushes (or contacts) that are required. The noise created by the brushes or other contacts can cause errors in data transmission accuracy.
In prior filed application, Generation Of Digital Electrostatic Latent Images And Data Communications System Using Rotary Contacts, Ser. No. 13/035,736, it was proposed to serially transmit the data and provide power through a rotary contact(s). However, rotating contacts currently used for high-speed digital data transmission sometimes require the use of a mercury contact. Mercury is a substance of concerns in markets due to environmental concerns.
Accordingly, there is an unmet need for cost-effective systems and/or methods that provide the large amount of data to the moving nano imaging member in a printing device in an accurate and cost-effective manner.
According to embodiments illustrated herein, the systems and methods are described that utilize an optical link to commutate data between the print engine/controller and the driving electronics/nano imaging member. Ordinary brushes may be used for transmission of electrical power to the rotating drum. Ordinary brushes may generate high levels of contact noise, but a stabilizing power supply with large capacitors may be placed inside of the drum to provide stable electrical power to drive the internal analog to digital convertors and back-plane transistors.
More specifically, the image to be printed is transformed into serial digital information and transmitted into the inside of the rotating drum. Inside of the drum, a digital-to-analog circuit will convert the digital serial information into voltage for the millions of transistors of the imaging backplane.
In embodiments of the invention, a print file is sent to the controller (or the digital front end “DFE”), where the print file is decomposed into either CMYK digital bits. The controller sends CMYK digital bits to the rotating drum via an optical link (such as LED or laser and a photodiode or photodetector pair). The digital CMYK bits are transmitted serially. The LED or laser is fixed or installed outside of the rotating image drum. The LED or laser may be pointed towards a translucent material that rotates with the drum. The translucent material is aligned with a photodiode/photodetector and the photodiode/photodetector is connected to driving electronic circuits inside the rotating image drum. The TFT driving electronics is located internal or inside the rotating image drum. The driving electronics receives the digital signals from the photodiode, converts the digital signals to analog signals and then transfers the analog signals to the TFTs in the TFT backplane of the moving nano imaging member. The signals and voltages received by the TFTs in the TFT backplane induce hole injection in the hole injection pixels of the bi-layer imaging member and create a digital electric field. The digital electric field creates a latent image and printing is performed utilizing a small number of contacts between the stationary part of the printer and the moving nano imaging member. Latent images are then printed (or developed) depending on the subsequent marking technology.
For a better understanding of the present embodiments, reference may be had to the accompanying figures.
a) illustrates a cross-section of optical data transmission components to the rotating imaging drum of the nano imaging member;
b) illustrates an embodiment of a nano digital direct printing system according to an embodiment;
a) illustrates a block diagram of an optical link for data transmission and a rotary contact coupled to a rotating image drum to provide electrical power, according to embodiments of the invention; and
b) illustrates an array of thin film transistors in the apparatus for forming a latent image or direct printing using optical data transmission according to an embodiment.
In the following description, it is understood that other embodiments may be utilized and structural and operational changes may be made without departure from the scope of the present embodiments disclosed herein.
In the present embodiment, systems and methods are described that utilize a LED and photodiode or photodetector, or a laser and photodiode or photodetector to communicate data between the stationary parts and the moving parts of the printing device. More specifically, the computer or print engine transmits the print file to the DFE (or controller). The DFE (or controller) converts the print file into digital color bits. The DFE (or controller) transmits the digital bits to the driving electronics through the LED (or laser) to the photodiode or photodetector. A translucent media is located in between the LED (or laser) and the photodiode and ensures that the light from the LED (or laser) is focused onto the photodiode or photodetector. The photodiode or photodetector is connected to the driving electronics and the digital bits are transmitted to the driving electronics. The controller transfers the operating voltages through normal brush contacts to the driving electronics.
In embodiments of the invention utilizing LEDs as the light source (e.g., the optical link being the LED—translucent material—photodiode combination), the optical data transmission link may transmit data at greater than 100 Mbps, where the data transmission rate is limited only by the LED switching time. In embodiments of the invention utilizing lasers as the light source (e.g., the optical link being a laser—translucent material—photodiode), the data transmission rate may reach speeds of 100 Gbps, such as in the case of the 100 Gigabit Ethernet.
The photodiode 315 is installed inside the imaging drum 335 and rotates with the imaging drum 335. The photodiode 315 is connected to the driving electronics 320. In embodiments of the invention, the light source (LED or laser) 305 will not necessarily be in the line of sight of the photodiode 315 because the photodiode is installed inside the imaging drum 335 and not visible to the LED or laser 305. Alternatively the translucent media may be mounted not on the image drum but stationary with the light source.
In embodiments of the invention, the translucent media receives light from the light source in a spot or specific portion of the translucent media which by scattering results in a larger portion or the entire translucent media emitting light. The emitted light from the translucent media 309 is detected by the photodiode no matter what position the light source (LED or laser) is in with respect to the photodiode inside the rotating image drum 335.
The digital data may be transmitted and encoded optically via any one of a number of transmission protocols. The protocols may include modulation schemes to represent the different digital bit values such as: 1) turning the light source on and off; 2) wavelength or frequency modulation—which requires additional circuitry at the photodiode 315 to detect or capture the wavelength or frequency modulated digital data signal); 3) amplitude modulation; 4) other protocols that are utilized in line-of-sight data transmission; or 5) other protocols that are utilized in fiber-optic data transmission. The digital data transmission protocol is also any digital transmission protocol that is utilized for optical link transmission of information.
As illustrated in
b) illustrates operation of a latent imaging forming apparatus 380 using a nano imaging member. The latent imaging forming apparatus includes an array of hole injection pixels 385 over the substrate 382. The hole injection pixels are coupled to a TFT backplane comprising a plurality of TFTs 384 for addressing the individual pixels. The nano imaging member further includes a charge transport layer 386 disposed over the array of hole injecting pixels. The charge transport layer 386 can be configured to transport holes provided by the one or more pixels 385 to create electrostatic charge contrast required for printing.
In various embodiments, each pixel of the array 385 can include a layer of nano-carbon materials. In other embodiments, each pixel of the array 385 can include a layer of organic conjugated polymers. Yet in some other embodiments, each pixel of the array 385 can include a layer of a mixture of nano-carbon materials and organic conjugated polymers including, for example, nano-carbon materials dispersed in one or more organic conjugated polymers. In certain embodiments, the surface resistivity of the layer including the one or more of nano-carbon materials and/or organic conjugated polymers can be from about 50 ohm/sq to about 10,000 ohm/sq or from about 100 ohm/sq. to about 5,000 ohm/sq or from about 120 ohm/sq. to about 2,500 ohm/sq. The nano-carbon materials and the organic conjugated polymers can act as the hole-injection materials for the electrostatic generation of latent images. One of the advantages of using nano-carbon materials and the organic conjugated polymers as hole injection materials is that they can be patterned by various fabrication techniques, such as, for example, photolithography, inkjet printing, screen printing, transfer printing, and the like.
Hole-Injecting Pixels Including Nano-Carbon Materials
As used herein, the phrase “nano-carbon material” refers to a carbon-containing material having at least one dimension on the order of nanometers, for example, less than about 1000 nm. In embodiments, the nano-carbon material can include, for example, nanotubes including single-wall carbon nanotubes (SWNT), double-wall carbon nanotubes (DWNT), and multi-wall carbon nanotubes (MWNT); functionalized carbon nanotubes; and/or graphenes and functionalized graphenes, wherein graphene is a single planar sheet of sp2-hybridized bonded carbon atoms that are densely packed in a honeycomb crystal lattice and is exactly one atom in thickness with each atom being a surface atom.
Carbon nanotubes, for example, as-synthesized carbon nanotubes after purification, can be a mixture of carbon nanotubes structurally with respect to number of walls, diameter, length, chirality, and/or defect rate. For example, chirality may dictate whether the carbon nanotube is metallic or semiconductive. Metallic carbon nanotubes can be about 33% metallic. Carbon nanotubes can have a diameter ranging from about 0.1 nm to about 100 nm, or from about 0.5 nm to about 50 nm, or from about 1.0 nm to about 10 nm; and can have a length ranging from about 10 nm to about 5 mm, or from about 200 nm to about 10 μm, or from about 500 nm to about 1000 nm. In certain embodiments, the concentration of carbon nanotubes in the layer including one or more nano-carbon materials can be from about 0.5 weight % to about 99 weight %, or from about 50 weight % to about 99 weight %, or from about 90 weight % to about 99 weight %. In embodiments, the carbon nanotubes can be mixed with a binder material to form the layer of one or more nano-carbon materials. The binder material can include any binder polymers as known to one of ordinary skill in the art.
In various embodiments, the layer of nano-carbon material(s) in each pixel of the pixel array 385 can include a solvent-containing coatable carbon nanotube layer. The solvent-containing coatable carbon nanotube layer can be coated from an aqueous dispersion or an alcohol dispersion of carbon nanotubes wherein the carbon nanotubes can be stabilized by a surfactant, a DNA or a polymeric material. In other embodiments, the layer of carbon nanotubes can include a carbon nanotube composite including, but not limited to, carbon nanotube polymer composite and/or carbon nanotube filled resin.
In embodiments, the layer of nano-carbon material(s) can be thin and have a thickness ranging from about 1 nm to about 1 μm, or from about 50 nm to about 500 nm, or from about 5 nm to about 100 nm.
Hole-Injecting Pixels Including Organic Conjugated Polymers
In various embodiments, the layer of organic conjugated polymers in each pixel of the pixel array can include any suitable material, for example, conjugated polymers based on ethylenedioxythiophene (EDOT) or based on its derivatives. The conjugated polymers can include, but are not limited to, poly(3,4-ethylenedioxythiophene) (PEDOT), alkyl substituted EDOT, phenyl substituted EDOT, dimethyl substituted polypropylenedioxythiophene, cyanobiphenyl substituted 3,4-ethylenedioxythiopene (EDOT), teradecyl substituted PEDOT, dibenzyl substituted PEDOT, an ionic group substituted PEDOT, such as, sulfonate substituted PEDOT, a dendron substituted PEDOT, such as, dendronized poly(para-phenylene), and the like, and mixtures thereof. In further embodiments, the organic conjugated polymer can be a complex including PEDOT and, for example, polystyrene sulfonic acid (PSS). The molecular structure of the PEDOT-PSS complex can be shown as the following:
The exemplary PEDOT-PSS complex can be obtained through the polymerization of EDOT in the presence of the template polymer PSS. The conductivity of the layer containing the PEDOT-PSS complex can be controlled, e.g., enhanced, by adding compounds with two or more polar groups, such as for example, ethylene glycol, into an aqueous solution of PEDOT-PSS. As discussed in the thesis of Alexander M. Nardes, entitled “On the Conductivity of PEDOT-PSS Thin Films,” 2007, Chapter 2, Eindhoven University of Technology, which is hereby incorporated by reference in its entirety, such an additive can induce conformational changes in the PEDOT chains of the PEDOT-PSS complex. The conductivity of PEDOT can also be adjusted during the oxidation step. Aqueous dispersions of PEDOT-PSS are commercially available as BAYTRON P® from H. C. Starck, Inc. (Boston, Mass.). PEDOT-PSS films coated on Mylar are commercially available in Orgacon™ films (Agfa-Gevaert Group, Mortsel, Belgium). PEDOT may also be obtained through chemical polymerization, for example, by using electrochemical oxidation of electron-rich EDOT-based monomers from aqueous or non-aqueous medium. Exemplary chemical polymerization of PEDOT can include those disclosed by Li Niu et al., entitled “Electrochemically Controlled Surface Morphology and Crystallinity in Poly(3,4-ethylenedioxythiophene) Films,” Synthetic Metals, 2001, Vol. 122, 425-429; and by Mark Lefebvre et al., entitled “Chemical Synthesis, Characterization, and Electrochemical Studies of Poly(3,4-ethylenedioxythiophene)/Poly(styrene-4-sulfonate) Composites,” Chemistry of Materials, 1999, Vol. 11, 262-268, which are hereby incorporated by reference in their entirety. As also discussed in the above references, the electrochemical synthesis of PEDOT can use a small amount of monomer, and a short polymerization time, and can yield electrode-supported and/or freestanding films.
In various embodiments, the array of pixels 385 can be formed by first forming a layer including nano-carbon materials and/or organic conjugated polymers over the substrate 382. Any suitable methods can be used to form this layer including, for example, dip coating, spray coating, spin coating, web coating, draw down coating, flow coating, and/or extrusion die coating. The layer including nano-carbon materials and/or organic conjugated polymers over the substrate 382 can then be patterned or otherwise treated to create an array of pixels 385. Suitable nano-fabrication techniques can be used to create the array of pixel 385 including, but not limited to, photolithographic etching, or direct patterning. For example, the materials can be directly patterned by nano-imprinting, inkjet printing and/or screen printing. As a result, each pixel of the array 385 can have at least one dimension, e.g., length or width, ranging from about 100 nm to about 500 μm, or from about 1 μm to about 250 μm, or from about 5 μm to about 150 μm.
Any suitable material can be used for the substrate 382 including, but not limited to, Aluminum, stainless steel, mylar, polyimide (PI), flexible stainless steel, poly(ethylene napthalate) (PEN), and flexible glass.
Charge Transport Layer
Referring back to
wherein X is a suitable hydrocarbon like alkyl, alkoxy, aryl, and derivatives thereof; a halogen, or mixtures thereof, and especially those substituents selected from the group consisting of Cl and CH3; and molecules of the following formulas
wherein X, Y and Z are independently alkyl, alkoxy, aryl, a halogen, or mixtures thereof, and wherein at least one of Y and Z is present.
Alkyl and/or alkoxy groups can include, for example, from 1 to about 25 carbon atoms, or from 1 to about 18 carbon atoms, or from 1 to about 12 carbon atoms, such as methyl, ethyl, propyl, butyl, pentyl, and/or their corresponding alkoxides. Aryl group can include, e.g., from about 6 to about 36 carbon atoms of such as phenyl, and the like. Halogen can include chloride, bromide, iodide, and/or fluoride. Substituted alkyls, alkoxys, and aryls can also be used in accordance with various embodiments.
Examples of specific aryl amines that can be used for the charge transport layer 240 can include, but are not limited to, N,N′-diphenyl-N,N′-bis(alkylphenyl)-1,1′-biphenyl-4,4′-diamine wherein alkyl is selected from the group consisting of methyl, ethyl, propyl, butyl, hexyl, and the like; N,N-diphenyl-N,N′-bis(halophenyl)-1,1′-biphenyl-4,4′-diamine wherein the halo substituent is a chloro substituent; N,N′-bis(4-butylphenyl)-N,N′-di-p-tolyl-[p-terphenyl]-4,4″-diamine, N,N′-bis(4-butylphenyl)-N,N′-di-m-tolyl-[p-terphenyl]-4,4″-diamine, N,N′-bis(4-butylphenyl)-N,N′-di-o-tolyl-[p-terphenyl]-4,4″-diamine, N,N′-bis(4-butylphenyl)-N,N′-bis-(4-isopropylphenyl)-[p-terphenyl]-4,4″-diamine, N,N′-bis(4-butylphenyl)-N,N′-bis-(2-ethyl-6-methylphenyl)-[p-terphenyl]-4,4″-diamine, N,N′-bis(4-butylphenyl)-N,N′-bis-(2,5-dimethylphenyl)-[p-terphenyl]-4,4′-diamine, N,N′-diphenyl-N,N′-bis(3-chlorophenyl)-[p-terphenyl]-4,4″-diamine, and the like. Any other known charge transport layer molecules can be selected such as, those disclosed in U.S. Pat. Nos. 4,921,773 and 4,464,450, the disclosures of which are incorporated herein by reference in their entirety.
As indicated above, suitable electrically active small molecule charge transporting molecules or compounds can be dissolved or molecularly dispersed in electrically inactive polymeric film forming materials. If desired, the charge transport material in the charge transport layer 386 can include a polymeric charge transport material or a combination of a small molecule charge transport material and a polymeric charge transport material. Any suitable polymeric charge transport material can be used, including, but not limited to, poly (N-vinylcarbazole); poly(vinylpyrene); poly(-vinyltetraphene); poly(vinyltetracene) and/or poly(vinylperylene).
Any suitable electrically inert polymer can be employed in the charge transport layer 386. Typical electrically inert polymer can include polycarbonates, polyarylates, polystyrenes, acrylate polymers, vinyl polymers, cellulose polymers, polyesters, polysiloxanes, polyamides, polyurethanes, poly(cyclo olefins), polysulfones, and epoxies, and random or alternating copolymers thereof. However, any other suitable polymer can also be utilized in the charge transporting layer 386 such as those listed in U.S. Pat. No. 3,121,006, the disclosure of which is incorporated herein by reference in its entirety.
In various embodiments, the charge transport layer 386 can include optional one or more materials to improve lateral charge migration (LCM) resistance including, but not limited to, hindered phenolic antioxidants, such as, for example, tetrakis methylene(3,5-di-tert-butyl-4-hydroxy hydrocinnamate) methane (IRGANOX® 1010, available from Ciba Specialty Chemical, Tarrytown, N.Y.), butylated hydroxytoluene (BHT), and other hindered phenolic antioxidants including SUMILIZER™ BHT-R, MDP-S, BBM-S, WX-R, NR, BP-76, BP-101, GA-80, GM, and GS (available from Sumitomo Chemical America, Inc., New York, N.Y.), IRGANOX® 1035, 1076, 1098, 1135, 1141, 1222, 1330, 1425WL, 1520L, 245, 259, 3114, 3790, 5057, and 565 (available from Ciba Specialties Chemicals, Tarrytown, N.Y.), and ADEKA STAB™ AO-20, AO-30, AO-40, AO-50, AO-60, AO-70, AO-80, and AO-330 (available from Asahi Denka Co., Ltd.); hindered amine antioxidants such as SANOL™ LS-2626, LS-765, LS-770, and LS-744 (available from SANKYO CO., Ltd.), TINUVIN® 144 and 622LD (available from Ciba Specialties Chemicals, Tarrytown, N.Y.), MARK™ LA57, LA67, LA62, LA68, and LA63 (available from Amfine Chemical Corporation, Upper Saddle River, N.J.), and SUMILIZER® TPS (available from Sumitomo Chemical America, Inc., New York, N.Y.); thioether antioxidants such as SUMILIZER® TP-D (available from Sumitomo Chemical America, Inc., New York, N.Y.); phosphite antioxidants such as MARK™ 2112, PEP-8, PEP-24G, PEP-36, 329K, and HP-10 (available from Amfine Chemical Corporation, Upper Saddle River, N.J.); other molecules such as bis(4-diethylamino-2-methylphenyl)phenylmethane (BDETPM), bis-[2-methyl-4-(N-2-hydroxyethyl-N-ethyl-aminophenyl)]-phenylmethane (DHTPM), and the like. The charge transport layer 240 can have antioxidant in an amount ranging from about 0 to about 20 weight %, from about 1 to about 10 weight %, or from about 3 to about 8 weight % based on the total charge transport layer.
The charge transport layer 386 including charge-transporting molecules or compounds dispersed in an electrically inert polymer can be an insulator to the extent, that the electrostatic charge placed on the charge transport layer 386 is not conducted such that formation and retention of an electrostatic latent image thereon can be prevented. On the other hand, the charge transport layer 386 can be electrically “active” in that it allows the injection of holes from the layer including one or more of nano-carbon materials and organic conjugated polymers in each pixel of the array of hole-injecting pixels 385, and allows these holes to be transported through the charge transport layer 386 itself to enable selective discharge of a negative surface charge on the surface 388.
Any suitable and conventional techniques can be utilized to form and thereafter apply the charge transport layer 386 over the array of pixels 385. For example, the charge transport layer 386 can be formed in a single coating step or in multiple coating steps. These application techniques can include spraying, dip coating, roll coating, wire wound rod coating, ink jet coating, ring coating, gravure, drum coating, and the like.
Drying of the deposited coating can be effected by any suitable conventional technique such as oven drying, infra red radiation drying, air drying and the like. The charge transport layer 386 after drying can have a thickness in the range of about 1 μm to about 50 μm, about 5 μm to about 45 μm, or about 15 μm to about 40 μm, but can also have thickness outside this range.
Amorphous Silicon for Fabrication of Transistor Arrays in the Backplane:
Amorphous Silicon can be chosen as the semiconductor material for the fabrication of the transistors. Amorphous Si TFT is used widely as the pixel addressing elements in the display industry for its low cost processing and matured fabrication technology. Amorphous Si TFTs are also suitable for high voltage operations by modifying the transistor geometry (ref: K. S. Karim et al. Microelectronics Journal 35 (2004), 311, H. C. Tuan, Mat. Res. Symp. Proc. 70 (1986).
A latent image forming system 380 using a TFT backplane includes a plurality of TFTs with the source electrodes connected to the substrate 382 and drive the hole injection pixels coupled to a charge transport layer 386 (i.e., a hole transport layer). The system 380 uses TFT control for both electronic discharge for surface potential reduction and for latent image formation. A development (printing) electrode can be used to charge or just create an electric field across the charge transport layer 386. The development electrode can be a biased toned mag brush, a biased ink roll, a corotron, scorotron, discorotron, biased charge roll, bias transfer roll and like. For example, direct printing can obtained by bringing the nano imaging member in a nip forming configuration with a bias toned mag roll. The mag roll can be negatively bias with a voltage of −V. Printing can result is the TFT is grounded (V=0) or slightly positive. Under this configuration, an electric is created between the printing electrode and the hole injection pixel 385. The field induced hole injection and create a positive surface charge on surface 388. The positive charge is then developed resulting in printing. On the other hand, when the TFT is biased like the mag roll (−V), no electric field is created. Consequently no surface charge is created in surface 388 and no printing is resulted.
a) illustrates a block diagram of the data delivery system utilizing optical data transmission according to an embodiment of the invention. The data delivery system 400 includes rotary brush contacts 430, a power supply 450, a TFT transistor backplane 440, driving electronics 470 including a digital to analog converter and demultiplexer to address the gates, a photodiode 415, a scattering lens 409 and a light source 405.
The rotary brush contacts 430 deliver the electrical power (or voltage potentials) to electrical components inside the imaging drum. In
The driving electronics 470 may also be located on the inside of the rotating drum 410. The driving electronics 470 are coupled to a backplane of thin-film transistors (TFT) 440. In embodiments of the invention, the backplane of TFTs 440 is formed in a two-dimensional array. The backplane of TFTs 440 may be part of a nano imaging member connected to or part of the rotating image drum 410.
The digital data is transmitted to the light source 405. The light source may be a LED or laser. The light source 405 encodes the digital data and transmits it to a translucent material including a scattering lens 409. The optically encoded digital data is transmitted through the translucent material/scattering lens to the photodiode 415. The photodiode 415 transforms the light energy representing the digital bits to electrical energy and generates digital data signals representing the digital bits/data of the image. In the embodiment of the invention illustrated in
The digital data signal received by the driving electronics 470 is converted to an analog format by the digital to analog converter in the driving electronics/demultiplexer 470. A demultiplexer in the driving electronics/demultiplexer 470 addresses the converted data signals to leads or connections that are part of the backplane of TFTs. The leads or connections are coupled to the individual addressable pixels which creates the representative image.
b) illustrates an array of thin film transistors in the apparatus for forming a latent image or direct printing according to an embodiment of the invention. As shown,
The controller 442 will decompose the digital signal into CMYK digital bits. The controller transfers the CMYK digital bits to the light source 405. The controller 442 may be coupled to a serial transmission device. The data may be transmitted via any digital channel, including and not limited to a serial USB cable or other serial printer cable.
The light source 405 may be a laser or LED. The light source receives the digital data, optically encodes the digital data and generates optically encoded digital data signals. The digital data may be encoded according to any number of modulation schemes. The light source 405 transmits the optically encoded digital data signals.
The translucent media 409 receives the transmitted optically encoded digital data signal and transmits the optically encoded digital data signal to the photodiode 415. The photodiode 415 detects the optically encoded digital data signal and converts this signal into digital data signals, e.g., control signals and pixel voltages.
The controller also transmits operating voltage levels through a rotary contact 443 to a power supply 450 in the rotating imaging drum. In embodiments of the invention, the Vcc provided through the rotary contact 443 is high voltage. Illustratively, the Vcc may be 100 Volts to 400 Volts. In other embodiments of the invention, the Vcc may be 5 Volts to 200 Volts. The power supply receives, for example, Vcc and a ground potential, via the rotary contact 443 on lines 446 and 447. In embodiments of the invention, the power supply 450 delivers a +5 Volt potential (a low voltage potential) and a ground potential. The low voltage potential and the ground potential may be delivered to the driving electronics (e.g., the decoder 472, the digital-to-analog converter 476, and the refresh circuit 479). The power supply 450 also generates a high voltage potential. The high voltage potential is provided to the backplane of TFT transistors but is not illustrated in
The digital data signals include pixel locations (i.e., control signals) and pixel voltages. In embodiments of the invention, the controller 442 controls/directs the operation of the TFT array 440 through the optical link (e.g., the light source 405, translucent media 409 and the photodiode 415) by transmitting the digital information through the optical link and to a plurality of interface devices, including the decoder 472, a refresh circuit 479, and a digital-to-analog (D/A) converter 476. The decoder 472, refresh circuit 479 and D/A converter 476 may be referred to as the driving electronics.
After receiving the digital data signals through the optical link, the decoder 472 generates signals that select individual pixel cells in TFT array 440 by their row and column locations to produce a latent image. Illustratively, the controller 442 transmits digital serial data through the light source 405, translucent media 409 and the photodiode 415, which transfers the information to the decoder 472 via bus 437. In this embodiment, the controller 442 generates digitized pixel voltage and location information and transmits the digitized pixel voltages through the light source 405, translucent media 409 and the photodiode 415 to analog (D/A) converter 476 via bus 438. The D/A converter 476 converts the digitized pixel voltages to analog voltages which are placed on the selected column or columns Y1-Y5. In order to refresh the nano imaging member, the controller 442 transmits address data serially through the light source 405, translucent media 409 and the photodiode 415 and then to the refresh circuit 479 via bus 439 to select rows Z1-Z5. The refresh circuit 479 operates in a fashion similar to memory refresh circuits used to recharge capacitors in dynamic random access memories (DRAMs).
In embodiments of the invention, the operating bias voltage for the TFT backplane 440 may range from +20 Volts to −200 Volts. In alternative embodiments of the invention, the operating bias voltage for the TFT backplane 440 may range from +100 to −400 Volts. In embodiments of the invention, the pixel size may range from 10 micron×10 micron to 30 micron by 30 micron. In other embodiments of the invention, pixel size may range from 1 micron×1 micron to 200 micron by 200 micron.
In the embodiment illustrated in
Operation of illustrated portions of the array 410 is as follows. The print engine 444 supplies digital image information to the TFT array 410. Still referring to
It will be appreciated that several of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also, various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art, and are also intended to be encompassed by the following claims.
While the description above refers to particular embodiments, it will be understood that many modifications may be made without departing from the spirit thereof. The accompanying claims are intended to cover such modifications as would fall within the true scope and spirit of embodiments herein.
The presently disclosed embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of embodiments being indicated by the appended claims rather than the foregoing description. All changes that come within the meaning of and range of equivalency of the claims are intended to be embraced therein.
The claims, as originally presented and as they may be amended, encompass variations, alternatives, modifications, improvements, equivalents, and substantial equivalents of the embodiments and teachings disclosed herein, including those that are presently unforeseen or unappreciated, and that, for example, may arise from applicants/patentees and others. Unless specifically recited in a claim, steps or components of claims should not be implied or imported from the specification or any other claims as to any particular order, number, position, size, shape, angle, color, or material.
All the patents and applications referred to herein are hereby specifically, and totally incorporated herein by reference in their entirety in the instant specification.
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| Number | Date | Country | |
|---|---|---|---|
| 20120268774 A1 | Oct 2012 | US |
