The present invention relates to an optical coupling form of an optical device.
On board optics (OBO) are a form in which a component group is directly attached to a printed substrate or board in a communication apparatus without packaging an optical transceiver. In the OBO, wafer level packaging (WLP) is often used which packages optical components at a chip level. However, because a packaging process is performed prior to formation of a chip, it is difficult to perform an examination prior to packaging of an element extracting light from an element end surface in a wafer state. Thus, it is necessary to obtain optical coupling in the wafer state and in a detachable form with respect to an optical device.
A waveguide type optical device in related art has used a grating coupler (GC) (see Non-Patent Literature 1) or a jump mirror (45° mirror) having an angle of approximately 45° (see Non-Patent Literature 2) when an attempt is made to examine optical input and output in the wafer state.
However, there has been a problem that as represented by a Si waveguide, the GC may be used only in a case where the refractive indices of a waveguide core and a clad are plural times different.
Further, there has been a problem that the 45° mirror bents the optical path of an output of the waveguide at 90° and may thus not be applied to the waveguide actually used for operation.
Embodiments of the present invention have been made to solve the above problem, and an object thereof is to provide an optical device that may easily obtain optical coupling in a wafer state and in a detachable form.
An optical device of embodiments of the present invention includes a first waveguide configured with a core guiding light and a clad surrounding the core, in which a thickness of the clad between a surface of a coupling unit of the first waveguide and the core is a thickness with which optical evanescent coupling is capable of being performed with a second waveguide or an optical fiber for monitoring in a case where the second waveguide or the optical fiber for monitoring is arranged in a vicinity of the surface of the coupling unit.
Further, in one configuration example of the optical device of embodiments of the present invention, the thickness of the clad of the first waveguide gradually becomes thinner from a region other than the coupling unit toward the coupling unit.
Further, in one configuration example of the optical device of embodiments of the present invention, a width of a core in a direction perpendicular to an optical propagation direction of the first waveguide in the coupling unit is narrower than a width of a core in a region other than the coupling unit.
Further, in one configuration example of the optical device of embodiments of the present invention, the coupling unit is provided in a region of the first waveguide connecting integrated circuit configuration components of the optical device or in a region of the first waveguide through which light is input to and output from the integrated circuit configuration components of the optical device.
Further, in one configuration example of the optical device of embodiments of the present invention, the integrated circuit configuration components include a laser and an optical modulator modulating light from the laser, and the coupling unit is provided in a region of the first waveguide connecting the laser with the optical modulator and in a region of the first waveguide outputting light from the optical modulator.
Further, in one configuration example of the optical device of embodiments of the present invention, the integrated circuit configuration components include a laser, a 90° hybrid coupler mixing main signal light with local light from the laser, and a photodiode receiving output light from the 90° hybrid coupler, and the coupling unit is provided in a region of the first waveguide inputting the main signal light to the 90° hybrid coupler, a region of the first waveguide connecting the laser with the 90° hybrid coupler, and a region of the first waveguide connecting the 90° hybrid coupler with the photodiode.
An optical coupling method of an optical device of embodiments of the present invention includes arranging a second waveguide or an optical fiber for monitoring configured with a second core and a second clad surrounding the second core in a vicinity of a surface of a coupling unit of a first waveguide with respect to the optical device including the first waveguide configured with a first core and a first clad surrounding the first core, in which a thickness of the first clad between the surface of the coupling unit of the first waveguide and the first core is a thickness with which optical evanescent coupling is capable of being performed with the second waveguide or the optical fiber for monitoring, and a thickness of the second clad facing the surface of the coupling unit and provided between a surface of the second waveguide or the optical fiber for monitoring and the second core is a thickness with which optical evanescent coupling is capable of being performed with the first waveguide.
Further, in one configuration example of the optical coupling method of an optical device of embodiments of the present invention, the first waveguide is a compound semiconductor waveguide in which the first core and the first clad are formed of a compound semiconductor, and the second waveguide for monitoring arranged in the vicinity of the surface of the coupling unit of the first waveguide is a semiconductor waveguide in which at least a second core is formed of a semiconductor.
In embodiments of the present invention, the thickness of a clad between a surface of a coupling unit of a first waveguide of an optical device and a core is set to a thickness with which optical evanescent coupling is capable of being performed with a second waveguide or optical fiber for monitoring, and optical coupling with the second waveguide or optical fiber for monitoring may thereby be obtained easily. In embodiments of the present invention, the detachable second waveguide or optical fiber for monitoring may be used, light may be input to or output from the optical device while a wafer state is maintained, and an examination of the optical device at a wafer level may thus be realized easily.
To solve the above problem, in embodiments of the present invention, an upper clad of a waveguide of an optical device is partially thinned. The thickness of the upper clad is thinned to the extent that evanescent coupling is capable of being performed with a waveguide or optical fiber for monitoring whose clad is similarly thinned. When the waveguide or optical fiber for monitoring is caused to approach a section in which the upper clad of the waveguide of the optical device is thinned, the section acts as a directional coupler in the perpendicular direction to a wafer. Thus, output light of the waveguide of the optical device may be output to the waveguide or optical fiber for monitoring, or input light from the waveguide or optical fiber for monitoring may be input to the waveguide of the optical device. Further, when the waveguide or optical fiber for monitoring is moved away, the optical device with the thinned upper clad may act as an optical device without any change.
Embodiments of the present invention will hereinafter be described with reference to drawings.
Here, as an example of the optical device, an optical waveguide of a dielectric body will be raised. The fabrication method of the coupling unit for monitoring of the optical device of this embodiment is as follows.
First, as illustrated in
Next, as illustrated in
In the above method, an optical device 10 in which the upper clad layer 5 of the coupling unit 6 for monitoring becomes thin may be fabricated. A waveguide or optical fiber for monitoring in which a clad layer is thinned similarly is provided adjacently to such a coupling unit 6 from an upper surface, and optical coupling may thereby be obtained between the optical device 10 and the waveguide or optical fiber for monitoring.
The light propagated in the optical device 10 is trapped in the core 4 of a waveguide formed with the lower clad layer 2, the waveguide core 4, and the upper clad layer 5 but may leak into regions of the clad layers 2 and 5. When the film thickness of the upper clad layer 5 sharply changes as illustrated in
In this embodiment, it is assumed that a dielectric optical waveguide is provided which uses partially doped SiO2, SiOx, or the like as a material of the clad layer. However, this embodiment may be applied to a polymer waveguide using a polymer as a material of the clad layer or a semiconductor waveguide using a semiconductor as a material of the core and the clad layer.
Further, because a power monitor, a laser, a modulator, and so forth described later may be fabricated with compound semiconductors, monolithic integration may be intended when a waveguide of a compound semiconductor is used as a waveguide for coupling.
Next, a description will be made about optical mode calculation results for explaining effects of this embodiment.
Here, it is presumed that the optical device 10 contacts with the optical fiber 20 for monitoring with no gap. Further, the refractive index of the clad layers 2 and 5 and the clad 22 is presumed to be 1.45, and the refractive index ratio between the core 4 and the clad layers 2 and 5 and the refractive index ratio between the core 21 and the clad 22 are presumed to be 3%. Further, the cross-sectional dimensions of the cores 4 and 21 are set to 3 μm-square.
Under the above conditions, the coupling coefficient and coupling length between the optical device 10 and the optical fiber 20 have been calculated by an optical mode analysis while the respective thicknesses (clad thicknesses) of the thinned upper clad layer 5 of the coupling unit of the optical device 10 and the thinned clad 22 contacting with the upper clad layer 5 are changed, and the calculation results are indicated in
In
Note that it is matter of course that a waveguide for monitoring in which a clad layer of a surface provided adjacently to the upper surface of the coupling unit of the optical device 10 is processed to be thin may be used instead of the optical fiber 20 for monitoring.
Next, a second embodiment of the present invention will be described.
In this embodiment, coupling units 6a are respectively provided in the region of a waveguide connecting the laser 7 with the optical modulator 9 and in the region of a waveguide connecting the optical modulator 9 with a next-stage element (not illustrated). The upper clad layer 5 of the coupling unit 6a is processed to be thin similarly to the first embodiment to the extent that evanescent coupling is capable of being performed with the optical fiber or waveguide for monitoring, and the light input from the laser 7 to the optical modulator 9 and the light input from the optical modulator 9 to the next-stage element may thereby be measured directly without forming a chip. A coupling method with the optical fiber or waveguide for monitoring is as described in the first embodiment.
Next, a third embodiment of the present invention will be described.
In this embodiment, coupling units 6b are respectively provided in the region of a waveguide connecting the laser 7b with the 90° hybrid coupler 11 and in the region of a waveguide connecting the 90° hybrid coupler 11 with the photodiode 12. The upper clad layer 5 of the coupling unit 6b is processed to be thin similarly to the first embodiment to the extent that evanescent coupling is capable of being performed with the optical fiber or waveguide for monitoring, and the light input from the laser 7b to the 90° hybrid coupler 11 and the light input from the 90° hybrid coupler 11 to the photodiode 12 may thereby be measured directly without forming a chip. The coupling method with the optical fiber or waveguide for monitoring is as described in the first embodiment.
Note that although an input port of the main signal light is omitted in
The coupling units 6c are provided in such regions, and the main signal light input from the outside of the optical device 10c to the 90° hybrid coupler 11, the light input from the laser 7b to the 90° hybrid coupler 11, and the light input from the 90° hybrid coupler 11 to the photodiode 12 may thereby be measured directly without forming a chip.
Next, a fourth embodiment of the present invention will be described.
In this embodiment, the widths of a waveguide core 4d of the optical device 10d and a core 21d of the optical fiber 20d in the perpendicular direction to a light propagation direction (the dimensions in the left-right direction in
Under the above conditions, the coupling coefficient and the coupling length between the optical device 10d and the optical fiber 20d have been calculated by an optical mode analysis while the respective thicknesses (clad thicknesses) of the thinned upper clad layer 5 of the coupling unit of the optical device 10d and the thinned clad 22 contacting with the upper clad layer 5 are changed, and the calculation results are indicated in
It may be understood from
In a case where a structure as illustrated in
Note that it is matter of course that a waveguide for monitoring in which a clad layer of a surface provided adjacently to the upper surface of the coupling unit of the optical device 10d is processed to be thin may be used instead of the optical fiber 20d for monitoring.
Next, a fifth embodiment of the present invention will be described.
A description will be made in the following about advantages in a case where an upper clad layer 5e is formed of a resin compared to other clad materials. For example, in a case where SiO2 is used as the upper clad layer 5, a polishing process for smoothly changing the thickness of the upper clad layer 5 as illustrated in
Differently, in this embodiment, the upper clad layer 5e formed of a resin is etched only in the region of a coupling unit 6e as illustrated in
Another advantage by using a resin as the clad material will be described by using
Although realization is possible by either method, because upper surfaces of the integrated circuit configuration components are polished in a case of the method of (I), an unnecessary pressure, a peeling stress, and so forth are exerted on the components, and there is a concern about degradation of the components. Although degradation factors about the integrated circuit configuration components are considered to be few in a case of the method of (II), there is a concern that as illustrated in
On the other hand, the above two concerns may be avoided by using a material capable of being coated such as a resin. As illustrated in
In such a manner, in this embodiment, an upper clad layer 5g may automatically be obtained in which a sharp step is not present and the thickness smoothly changes and which becomes thin to the extent that evanescent coupling is capable of being performed with an optical fiber or waveguide for monitoring in a coupling unit 6g. This embodiment has an advantage of enabling avoidance of occurrence of a stress on the integrated circuit configuration components 14 and 15 due to polishing and avoidance of abrasions of the upper clad layer Sg in boundary portions between the waveguide and the integrated circuit configuration components 14 and 15.
Next, a sixth embodiment of the present invention will be described.
Also in the compound semiconductor waveguide, it is possible to partially thin the clad layer 5h of a coupling unit 6h (an upper surface in the example of
Thus, a combination is possible in which the optical fiber or waveguide for monitoring provided adjacently to the coupling unit 6h of the optical device 10h from the upper surface side is also configured with a semiconductor.
The example of
When an Si waveguide is employed as the waveguide 23 for monitoring as described above, the dimensions such as thickness and width are adjusted, substantially the same propagation constant as the compound semiconductor may thereby be obtained, and light may be also extracted from a compound semiconductor having a relatively high refractive index. Because the integrated circuit configuration components such as the power monitor, the laser, and the modulator may be fabricated with compound semiconductors, monolithic integration may be intended when the compound semiconductor waveguide (optical device 10h) illustrated in
Embodiments of the present invention may be applied to a technique for examining an optical device in a wafer state.
Number | Date | Country | Kind |
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2018-090419 | May 2018 | JP | national |
This application is a national phase entry of PCT Application No. PCT/JP2019/016944, filed on Apr. 22, 2019, which claims priority to Japanese Application No. 2018-090419, filed on May 9, 2018, which applications are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/016944 | 4/22/2019 | WO | 00 |