This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2010-289453, filed on Dec. 27, 2010, the entire contents of which are incorporated herein by reference.
Embodiments of the present invention relate to an optical device including a housing that houses an optical element and a temperature variable element. Embodiments of the present invention also relate to an optical transceiver and an optical communication system that use the optical device.
Nowadays, the demand for communication traffic is significantly increasing due to trends such as increasing use of the Internet and the like. In order to meet the demand, optical fiber transmission technology that performs communication by transmitting optical signals through a single optical fiber has been established for current high-capacity transmission. As photonic network systems that extend the limits of backbone long-distance high-capacity systems, more flexible and more economical transport networks are being built so as to realize photonic networks for a high-capacity information society. It is conceivable that such optical communication systems are routed not only to backbone systems and metropolitan area networks, but also routed to the vicinities of offices and homes. Thus, it is desirable that the optical communication systems be more reliably realized at lower costs and have more advanced capabilities and diversity. To meet these needs, the optical communication systems desirably use optical devices having a variety of compensation functions so as to perform advanced control of transmission quality.
Based on the structures, the above-described optical devices may be generally classified into fiber optical devices, waveguide optical devices, and space-coupling optical devices (lens optical devices). In a fiber optical device, one or several optical fibers are processed in order to add a desired function (for example, a function of a fiber grating, a fused optical fiber coupler, or the like). This optical device is highly manufacturable, small in size, and fabricated at a low cost. In a waveguide optical device, optical waveguides are formed in an optical substrate in order to fabricate an interferometer, a diffraction grating, or the like, thereby adding a desired function. This structure is suitable for enlarging a multi-channel or array structure.
In a space-coupling optical device (lens), an optical film (for example, dielectric multi-layer film), crystals, or the like are disposed in a spatial optical system using micro-lenses, thereby controlling light beams so as to add a desired function. The space-coupling optical device has an assembly structure in which a plurality of elements of the spatial optical system are separately arranged in specified positions. Thus, advanced functions may be easily realized at a low cost. For this reason, the space-coupling optical devices are widely used in optical communication systems. Specific examples of the space-coupling optical devices include a tunable dispersion compensator, polarization mode dispersion compensator, an optical switch, an optical circulator, an optical isolator, a tunable optical attenuator, an optical filter, an optical power monitoring module, and a light source module (for example, see Japanese Unexamined Patent Application Publication No. 2003-279896). The elements of the spatial optical system are typically housed in a housing (for example, see Japanese Unexamined Patent Application Publication No. 2005-136384). The elements of the spatial optical system are secured to a base material (For example, see Japanese Unexamined Patent Application Publication No. 2008-177401).
However, the related art space-coupling optical device as described above has a problem in that foreign matter adheres to the elements inside the housing. This phenomenon is associated with the structure. When foreign matter adheres to the elements of the spatial optical system and obstructs a traveling path of the light beam, the insertion loss of the space-coupling optical device increases. An increase in the insertion loss causes optical transmission characteristics such as the optical signal-to-noise (S/N) ratio to be degraded. When the degree of adhesion of foreign matter on the optical path of the spatial optical system increases, transmission of an optical signal is not ensured.
This adhesion of foreign matter will be described in detail as follows. That is, when air-tightness of the housing of the space-coupling optical device is maintained to a certain degree even using simple sealing, a possibility of some external foreign matter entering into the housing is small. However, a slight amount of an organic substance and moisture included in the atmosphere of the housing may be deposited inside the housing over a certain time and the deposited substance is accumulated as foreign matter in a specific position. For example, it is conceivable that, when a slight amount of a hydro-carbon inside the housing undergoes a polymerization reaction due to a photochemical reaction, the product material (an organic substance) adheres to the elements inside the housing. Examples of hydrocarbons inside the housing include an organic solvent used to clean the elements in a fabricating process of a space-coupling optical device and flux used in soldering. Such hydrocarbons may cause the adhesion of foreign matter as described above even when the amount remaining in the housing is very small (for example, in the order of parts per million (ppm)). Components of an adhesive (for example, epoxy resin and the like) that is generally used to secure the elements or simply seal the devices may be scattered in the atmosphere inside the housing over the years and cause the adhesion of foreign matter as described above.
That is, it is very difficult to perform a fabrication process of the space-coupling optical device under conditions in which causative substances of adhesion of foreign matter do not exist in the housing. Even when the atmosphere in the housing is successfully maintained free of a causative substance, it is difficult to prevent the following situation from occurring. That is, a slight amount of organic substances, which scatter over the years from the adhesive or the like used to secure the elements or for other purposes, from being deposited on surfaces of the elements such as lenses. Since it is known that an adhesive passes moisture therethrough, when an adhesive is used for simple air-tight sealing of the housing, it is possible that moisture enters the housing from an area outside the housing through the adhesive and assists adhesion of foreign matter. Although entering of external moisture may be prevented by perfectly air-tight sealing of the housing using laser welding or the like, this causes the cost of the optical device to increase. Furthermore, this is not a means for avoiding a situation in which a slight amount of substances inside the housing form foreign matter over the years.
Adhesion of foreign matter in the space-coupling optical device as described above markedly occurs when there are a plurality of elements in the housing and the temperature of at least one of the elements is controlled to increase.
Referring to
In order to detect a problem caused by adhesion of foreign matter as described above, measures such as a screening inspection before an optical device is shipped as a product are presently taken. However, since such a screening inspection generally includes a complex process while decreasing a yield of the optical device, the cost of the optical device increases.
In addition to an increase in the insertion loss due to adhesion of foreign matter, a shift of the optical path may occur in the optical device of the spatial optical system due to a change in the ambient temperature.
According to an aspect of the disclosed embodiments, an optical device includes an optical element that is secured to a base material, a temperature variable element the temperature of which is variable, the temperature variable element being secured to the base material such that light propagates between the temperature variable element and the optical element, a housing that houses the optical element and the temperature variable element, and a heat conducting medium that is disposed at a position that is different from a position of the base material and away from an optical path through which the light propagates, the heat conducting medium physically contacting the optical element and the temperature variable element.
The object and advantages of the disclosed embodiments will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the disclosed embodiments, as claimed.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The housing 11 houses a spatial optical system that includes the plurality of elements 21 to 23. The plurality of elements 21 to 23 are spaced apart at desired intervals on the base material 20 disposed in the housing 11, and separately secured onto the base material 20 using an adhesive or the like. The input optical fiber 12 and the output optical fiber 13 are attached to the housing 11. Light having passed through the input optical fiber 12 enters the housing 11, sequentially passes through the elements 21 to 23, and is output through the output optical fiber 13, for example. When the spatial optical system is housed in the housing 11 while air-tightness of the housing 11 is maintained, the inside of the housing 11 is charged with a stable gas such as a nitrogen gas (N2), for example. The elements 21 to 23 are secured onto the base material 20 using an adhesive or the like so as to prevent the optical path of the spatial optical system from shifting.
Each of the elements 21 to 23 controls a light beam that is incident thereupon. For example, assume that the space-coupling optical device 1 is a tunable dispersion compensator. The element 21 disposed on a light input side may be a lens that converts light emitted from an end of the input optical fiber 12 into parallel light or the like. The light beam having passed through the element 21 on the light input side enters the element 22. The element 22 may be a temperature variable element, the temperature of which is controlled to rise to a temperature that is higher than the ambient temperature during an operation. The temperature variable element gives a variable chromatic dispersion value to the incident beam. The temperature variable element may be a peltier element or a heater, for example. The element 23, which is disposed on a light output side, may be a lens that condenses the light beam having passed through the element 22 in order to connect the light beam to an end surface of the output optical fiber 13.
As described above, using a combination of light beam controls of the respective elements included in the spatial optical system, a desired function of the entire optical system may be realized. One of operational features of the spatial optical system is that the temperature of at least one of the elements is controlled to increase (or decrease) during an operation. It is conceivable that a function that may be realized with such a spatial optical system is not limited to the function of the above-described tunable dispersion compensator, but functions of a variety of optical devices including, for example, a polarization mode dispersion compensator, an optical switch, an optical circulator, an optical isolator, a variable optical attenuator, an optical filter, an optical power monitoring module, and a light source module may be realized. That is, the structure according to the present embodiment is effective for space-coupling optical devices having a variety of functions that may be each realized by suitably selecting and combining functions and the numbers of the elements included in the spatial optical system. In some of the above-described fiber optical devices and the waveguide optical devices, a space-coupling structure is partly used in order to realize a desired function. The structure according to the present embodiment is also effective for such an optical device to part of which space-coupling is applied.
The heat conducting media 31 are formed of a material having a heat conductivity that is greater than that of the base material 20. The heat conducting media 31 physically connect the adjacent elements of the elements 21 to 23 to each other in the spatial optical system. Each of the heat conducting media 31 has, for example, a helical structure, and the ends of the helical structure contacts the adjacent elements. By doing this, the heat conducting media 31 allow heat generated in the element 22, the temperature of which is controlled to increase during an operation, to be efficiently transferred to the low-temperature elements 21 and 23. The heat conducting media 31 and the elements 21 to 23 may be bonded to each other using an adhesive. However, since the adhesive may be a causative substance of foreign matter, the above-described connection method using contact is preferable. Alternatively, the heat conducting media 31 and the elements 21 to 23 may be made to have engaging structures so as to reliably connect to each other.
Preferably, the helical member 311 is formed of a metal material that has a heat conductivity that is greater than that of the base material 20, and that is not a causative substance of foreign matter (not an organic substance). Specifically, the material of the helical member 311 may be a metal material such as, for example, silver, copper, gold, aluminum, or duralumin. The helical member 311 is fabricated by forming the metal material into a helical shape.
The material of the thin film layer 312 (a getter substance) may be a material that includes, for example, calcium oxide (CaO), barium oxide (BaO), calcium carbonate (CaCO3), phosphoric oxide (P2O5), zeolite, silica gel, or alumina. Alternatively, the material may include a substance selected from the group consisting of Groups 1, 4, 5, 6, 8, 9, 10, 11, 13, 15, 16, 17 and 18 classified in accordance with rules set forth by the International Union of Pure and Applied Chemistry (IUPAC). The thin film layer 312 is fabricated by forming a thin film including a getter substance as described above on the surface of the helical member 311 using a known deposition method or the like.
Next, operations of the optical device 1 having the above-described structure will be described with reference to
Referring to
When the temperature inside the entire housing 11 increases during the operation of the space-coupling optical device 1, a causative substance B of adhesion of foreign matter evaporates and scatters inside the housing 11. However, the evaporated causative substance B is gettered using the thin film layer 312 of each heat conducting medium 31. In particular, since the thin film layer 312 is formed utilizing a large surface area of the helical member 311, a large proportion of the evaporated causative substance B may be efficiently gettered.
The remaining causative substance B that has not been gettered freely moves in the housing 11. However, since the temperature difference between the elements 21 to 23 is decreased using the heat conducting media 31, there is almost no possibility that the causative substance B that reaches near the element 21 or 23, the temperatures of which are not controlled, is deposited on a surface of the element 21 or 23 as foreign matter. Since gettering using the thin film layer 312 efficiently removes not only evaporated organic substances (hydro carbons) but also moisture in the housing 11, there is almost no possibility that adhesion of foreign matter is assisted by moisture, which occurs in the related-art housing, either.
Thus, the optical device 1 according to the present embodiment realizes a structure of the spatial optical system housed inside the housing 11. With this structure, foreign matter does not easily adhere and accumulate on the surfaces of the elements 21 to 23 that are positioned on the optical path A. As a result, an increase in the insertion loss that would occur in the related-art optical device 1 may be reduced and/or avoided. Accordingly, there is less reason to perform a screening inspection before the optical device 1 is shipped as a product in order to reduce and/or prevent problems due to adhesion of foreign matter from occurring. Thus, the optical device 1 may be fabricated at a relatively low cost as compared with related-art device. Moisture inside the housing 11 is gettered using the thin film layer 312 according to an embodiment. This should produce effects that extend the life of the elements 21 to 23, for example. Furthermore, in an assembly process of the spatial optical system, locations of the elements 21 to 23 may be determined using the heat conducting media 31 as guides, which may facilitate assembly work.
Next, an optical device according to an alternative embodiment of the present invention will be described.
Specifically, in the optical device 2, for example, two elements 24 and 25 are spaced apart at a desired interval on the base material 20 disposed in the housing 11, which is similar to that of the optical device 1, and separately secured onto the base material 20 using an adhesive or the like. Light having passed through an input-output optical fiber 14 enters the inside of the housing 11, passes through the element 24, is reflected by the element 25, and is returned back to the element 24. The returned light is output to the input-output optical fiber 14.
Each of the elements 24 and 25 controls a light beam that is incident thereupon. For example, assume that the space-coupling optical device 2 is a tunable dispersion compensator similar to the above-described space-coupling optical device 1. The element 24 may be a lens that converts light output from an end of the input-output optical fiber 14 into parallel light or the like, and condenses the light reflected by the element 25 in order to connect the light to an end surface of the input-output optical fiber 14. The element 25 may be a temperature variable element, the temperature of which is controlled to rise to a temperature that is higher than the ambient temperature during an operation. The temperature variable element gives a variable chromatic dispersion value when the incident beam is reflected.
The elements 24 and 25 are physically connected to each other using the heat conducting medium 31 similar to that used in the above-described optical device 1 (see
Operations and effects similar to those performed and produced using the optical device 1, which has the above-described transmissive structure, may also be performed and produced using the optical device 2 having the reflective structure as described above.
The optical device 2 may use, for example, a light emitting element such as a semiconductor laser instead of the chromatic dispersion device 251 illustrated in
In the above-described optical device 1 and the optical device 2 according to the respective embodiments, the heat conducting media 31 are used. Each of the heat conducting media 31 has a helical structure so as to physically connect the adjacent elements to each other. However, the heat conducting medium may have a shape other than a helical shape. Examples of modifications of the heat conducting medium will be described below.
As illustrated in
In the optical device 1′ that uses the cylinder-shaped heat conducting media 32 as described above, heat generated in the element 22, the temperature of which is controlled to increase, is easily transferred to the other elements 21 and 23 compared to a case in which the helically structured heat conducting media 31 are used. This is also true with the optical device 2′, in which heat is generated in the element 25 and transferred to the other element 24. Thus, despite an increase in power consumption due to the heater and the like used to control the temperature of the element 22 or 25 to a desirable level, the difference in temperature between the elements housed in the same housing decreases. In addition, since it is ensured that the thin film layer 322 formed on the heat conducting medium 32 has a sufficient area, organic substances and moisture evaporated inside the housing 11 are efficiently gettered. Thus, in a circumstance in which an increase in power consumption is tolerable, an increase in the insertion loss due to adhesion of foreign matter is more reliably avoidable.
As illustrated in
In the optical device 1″ that uses the plate-shaped heat conducting media 33 as described above, heat generated in the element 22, the temperature of which is controlled to increase, is not easily transferred to the other elements 21 and 23 compared to a case in which the above-described cylindrical heat conducting media 32 are used. This is also true with the optical device 2″, in which heat is generated in the element 25 and transferred to the other element 24. However, the difference in the temperatures between the elements housed in the same housing decreases to a similar degree as a case in which the helically structured heat conducting medium 31 is used. The area of the thin film layer 332, which is formed on the heat conducting medium 33, is decreased and the location thereof is limited to part of a region around the optical path A. As a result, efficiency with which organic substances and moisture are gettered decreases compared to a case in which the above-described heat conducting medium 31 or 32 is used. However, compared to the related-art structure in which no heat conducting medium is provided, effects of decreasing the temperature difference between the elements using the heat conducting medium 33 are significant. Thus, an increase in the insertion loss due to adhesion of foreign matter is sufficiently avoidable.
When adjacent elements are physically connected using the plate-shaped heat conducting medium 33, the temperature of a space near an intermediate position between the elements may be relatively decreased compared to the temperature near the elements, and accordingly, there is a possibility of organic substances and moisture being deposited at the space near the intermediate position. However, since the deposited substances adhere and accumulate at positions different from a position on the optical path A of a light beam that propagates between the elements (for example, an upper surface of the base material 20 or an inner surface of the housing 11), the insertion loss is not increased.
Examples of applications related to the above-described optical device 1 will be described below.
As described above, with the optical device 1, an increase in the insertion loss due to adhesion of foreign matter is reduced and/or avoidable. However, adhesion of foreign matter is a phenomenon that occurs inside the housing and foreign matter is accumulated over the years. With respect to the reliability of the optical device 1, it may be desirable that a function of monitoring reflected light be added to the optical device 1 in order to detect degradation of a reflection loss due to adhesion of foreign matter, and a mechanism that delivers an alarm to an external device when reflected light that exceeds a tolerance is detected be provided.
In the example of the application illustrated in
In the optical branch coupler 41, in order to monitor the reflected light power at the optical input port of the optical device 1, an avalanche photodiode (APD) 44 and a reflected light monitor circuit 45 are connected to one of branch ports that is usually unused. The APD 44, which is a photodiode having a self-amplification function, may receive weak reflected light. Although an example here uses the APD in order to receive reflected light, a photo-sensitive element, of which the dark current is small, may be used instead of the APD. The reflected light monitor circuit 45 periodically monitors the power of the reflected light from the optical device 1 in accordance with the level of the electrical signal output from the APD 44, and calculates the amount of variation in the monitored value in order to detect accumulation of adhered foreign matter on the optical axis.
Regarding a processing in the reflected light monitor circuit 45, when foreign matter adheres on a surface of the element positioned on the optical path A inside the housing 11 of the optical device 1, the foreign matter reflects all or part of the light beam. Thus, the power of the reflected light at the optical input port of the optical device 1 is responsive to the adhered foreign matter. The sensitivity of the power of the reflected light for adhesion of foreign matter is higher than the sensitivity of the insertion loss obtained by monitoring input optical power and output optical power of the optical device 1. Thus, by obtaining the amount of variation in the power of the reflected light, the reflected light monitor circuit 45 may detect adhesion of the foreign matter with high precision even when a slight amount of foreign matter is adhered due to use of the optical device 1 over the years.
When a detected result of an increase in the insertion loss exceeds a preset tolerance, the reflected light monitor circuit 45 outputs a signal instructing delivery of an alarm to an alarm delivery circuit 46. By doing this, an alarm that announces occurrence of a problem in the optical device 1 is delivered from the alarm delivery circuit 46 to an external device. Thus, by using the example of the application as described above, a highly reliable space-coupling optical device 1 may be realized.
An embodiment of an optical transceiver using the optical device 1 as described above will be described below.
Referring to
The optical branch coupler 41 illustrated in
In order to monitor output light power of the optical amplifier 54, an optical branch coupler 55, a photodiode (PD) 56, and an output monitor circuit 57 are provided subsequent to the optical amplifier 54 on the transmitting side. A signal indicating a monitoring result using the output monitor circuit 57 is transmitted to a control circuit 58 of the optical amplifier 54. The control circuit 58 controls an amplifying operation of the optical amplifier 54 such that power of the optical signal transmitted to the optical transmission line L2 becomes a desired level.
In the optical transceiver 50 as described above, even when the optical device 1 is operated for a long time, an increase in the insertion loss due to adhesion of foreign matter does not occur. This allows the transceiver 53 to reliably receive optical signals in a stable manner.
In this example, the optical transceiver uses the optical device that has the function of the TDC. It is clear that the optical transceiver may use an optical device having one of a variety of functions other than TDC disposed at a suitable position.
An embodiment of an optical communication system configured using the optical transceiver 50 as described above will be described below.
Referring to
Each terminal station 61 includes a plurality of optical transceivers 50 and a wavelength division multiplex (WDM) coupler 611. The plurality of optical transceivers 50 transmit and receive optical signals of corresponding wavelengths that are different from each other, and the WDM coupler 611 multiplexes or demultiplexes optical signals that are output from or input to the optical transceivers 50. Each optical relay station 62 amplifies the wavelength multiplexed light, which bidirectionally propagates through the pair of optical transmission lines L, to a desired level and transmits the resultant light. The OADM 63 adds or drops an optical signal of a specified wavelength to the wavelength multiplexed light that is relayed and transmitted through the pair of optical transmission lines L.
With the optical communication system 60 as described above, the optical transceivers 50 that correspond to wavelengths of the terminal stations 61 use the highly reliable optical devices 1 as described above. Thus, bidirectional transmission of the wavelength multiplexed light may be reliably performed in a stable manner.
Although each of the optical transceivers 50 of the terminal stations 61 uses the optical device 1 in the above-described optical communication system 60, components of the optical communication system other than the optical transceivers 50 may use the optical devices according to the present invention so as to realize a variety of functions. The above-described example of the optical communication system includes the terminal stations 61, the optical relay stations 62, and the OADM 63 as the elements. However, the structure of an optical communication system that is configured using the optical device according to the present invention is not limited to the above example.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a illustrating of the superiority and inferiority of the invention. Although the embodiments have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2010-289453 | Dec 2010 | JP | national |