The present invention relates to a cassette or cartridge having a mechanism that retains an optical disk such as a DVD (Digital Video Disk or Digital Versatile Disk), CD (Compact Disk) or other optical disk.
Optical disks such as DVDs or CDs are popular for storing and playing entertainment selections including movies, songs and other video and audio performances, as well as reading and writing computer programs and data. Single disk drives and disk changers or multi-play changers abound in consumer and commercial applications.
Early optical disks were often permanently enclosed in cartridges, affording protection of the optical media surface. Early optical disk changers handled multiple cartridges, expanding the amount of data accessible in a given device. Access by a read or read/write head in such a changer was made through a slot in the optical media cartridge. The optical disk was generally not removable from the cartridge.
More recently, optical disks in the form of DVDs or CDs have largely replaced the older optical disks in cartridges. DVD changers and CD changers usually have these disks on a rotatable platter carousel, in a toroidal carousel or stacked in a magazine, although there may be other types of disk changers. Handling the bare disks while loading them in and out of these types of changers exposes the disks to fingerprints, scratching and other types of damage, since the disks are not in a cartridge.
When bare disks are removed from a changer to be put back on a shelf or elsewhere in storage, the user must handle the bare disk and place it back in a storage case, either one in which the disk was originally sold or a replacement case, for example as might occur in a rental store. The process is reversed every time a disk is selected from a shelf for storage and placed into the changer or the magazine for the changer, exposing the disk to damage with each direction and repetition.
Frequent handling of bare disks, and associated damage to them, might also occur in the operation of a movies-on-demand business, where video streams of movies are sent from a server by request to customer Internet addresses. A selection of popular movies is available from a DVD changer at the business location. A worker at that location manually selects a movie from shelves or other long-term storage when a less popular movie is requested by a customer, inserting the disk into the changer to play, and removing it from the changer when done, to return the movie to its shelf or other storage. Periodically, as a movie wanes in popularity, it is removed from the changer and put into storage. Each removal of the disk from its case in order to place it as a bare disk into the changer, and each removal of a bare disk from a changer to put it back into its case for storage risks damage to the disk.
A software-on-demand business, a remote data access and archiving business, an engineering operation such as a design center or scientific operation requiring handling of multiple, large databases with both frequent access and archiving needs might have a similar system. Human workers or robotics, such as a robot arm, could move disks to and from a changer and long-term storage.
Considerable time overhead and cumulative disk damage results from numerous repetitions of removing bare disks from long-term storage cases, moving them and inserting them into a disk changer, removing them from a disk changer, moving them and putting them back into long-term storage cases.
If the disks could remain in cartridges during shelving or other storage, they would be as well protected as in their original cases. If these disks within cartridges could be used in a disk reader or read/write unit, without the need of removing the disk from its storage case and putting it as a bare disk into a reader, read/write unit, changer or magazine for a changer, there would be a savings of time for the user as well as a decreased likelihood of damage of the disk. In combining the protective advantages of a disk within a cartridge and the replace ability of a bare disk that is removable from a cartridge and not permanently encased within it, problems arise as to how to have the disk removable from the cartridge by the user and how to access the disk for reading or writing when the cartridge containing the removable disk is placed in a system.
U.S. Pat. No. 5,917,803, to Goto et al., discloses a disk cartridge adapted for permitting the removal of a disk. The disk cartridge has a case with a disk slot at one end for receiving a disk such as a CD-ROM or other optical disk. An opening is provided so that the disk motor and pickup can be inserted into the disk case in order to rotate and drive the disk. There is a shutter with a shielding plate for opening and closing the opening. The disk remains entirely within the case while the disk motor and pick up rotate and drive the disk. A lid rotates to open and close a disk access for insertion and removal of the disk through the disk slot, as could be done by a user when the cartridge is not within the drive.
The optical disk cassette has a cassette case, with a disk retention device, which removably houses an optical disk such as a CD or DVD in a seating area. On the front edge of the cassette case, there is a disk entry/exit slot through which the optical disk is inserted, whereupon it rests or resides in a seating area inside the cassette case. The cassette case has a back edge opposing the front edge, as well as first and second side edges opposite one another.
The disk retention device acts upon an edge of the optical disk, by exerting a force upon the circumferential edge of the optical disk during optical disk insertion, retention and ejection. A free end of the disk retention device is opposably displaced during insertion of the optical disk through the disk entry/exit slot and during ejection of the optical disk. When the free end is displaced by the full diameter of the optical disk, the disk retention device and the optical disk are in an equilibrium condition, since the disk retention device will urge the optical disk in neither the insertion direction nor the ejection direction.
As the optical disk is displaced from the equilibrium condition in the insertion direction, the free end of the disk retention device urges the optical disk in the insertion direction, assisting with the optical disk insertion.
As the optical disk is displaced from the equilibrium condition in the ejection direction, the free end of the disk retention device urges the optical disk in the ejection direction, assisting with the optical disk ejection.
Preferred embodiments of the optical disk cassette with disk retention device may have the disk retention device in or near the seating area and may include one retainer or two opposed retainers. Each retainer may have a fixed end and an opposing free end, and be flexible or resilient or have a flexible region. A retainer may be attached, at the fixed end, within the cassette case, with the free end closer to the disk entry/exit slot than the fixed end. The free end of the retainer may slide along or otherwise contact the edge of the optical disk during optical disk insertion, ejection or retention. The retainer may be made of plastic and be continuous and partially curved, conforming with and contacting a portion of the edge of the optical disk during optical disk retention. A disk eject mechanism may be within the cassette case along with the disk retention device.
A preferred embodiment of an optical disk cassette with a disk retention device is shown in
With reference to
An optical disk 104, such as a DVD or CD, is inserted through the disk entry/exit slot 108 into the optical disk cassette 100, so that the optical disk 104 rests entirely within the cassette case 102. The disk entry/exit slot 108 is along the front edge 106 of the cassette case 102. Opposing the front edge of the cassette case is a back edge 120, and the cassette case also has a first side edge 112 and an opposing second side edge 128. Inserting an optical disk may be performed by a user, in preparation for placing the optical disk cassette into a changer, or by a mechanism within a changer, after a reader or read/write unit within the changer has finished accessing the disk.
A ramp 130 assists in guiding the optical disk 104 during insertion and ejection of the disk. Orienting the optical disk cassette 100 vertically, with the ramp at the bottom, allows the optical disk to roll down the ramp under the influence of gravity upon insertion, although the optical disk cassette operates in other orientations as well. A curved seat 124 assists in seating the optical disk 104 when the disk is at rest within the cassette case 102. The curved seat has a seat extension 118 along the back edge 120 of the cassette case. Fastener 114 secures the seat extension to the cassette case and may secure multiple pieces of the cassette case when the cassette case is not a single piece. The cassette case may be transparent, translucent or opaque and of a material such as plastic or metal. Other materials or types of case construction or fasteners may be substituted by a person skilled in the art. One or more anti-scratching coatings such as polypropylene may be applied to the cassette case or other parts, to prevent optical disk scratching.
Environmental details are also shown in
When the optical disk 104 is at rest within the cassette case 102, the optical disk cassette 100 is in a disk accepting state. In the disk accepting state shown in
In a preferred embodiment of an optical disk cassette with an integrated disk eject mechanism as a unitary body, a pushrod portion 202 has a push end 204 and a transfer end 206. A kick-out portion 222 has a kick-out arm 214 and a bearing 216 with an outer surface 220. A transfer portion 240 connects to the transfer end of the pushrod portion. The transfer portion also connects at the opposite end to the kick-out portion at the outer surface of the bearing.
The bearing 216 is a plain bearing, formed in the kick-out portion 222. A plain bearing is herein defined as being made of the same material as the remainder of the part in which it is formed. Other bearings may be substituted.
In
The pushrod portion 202 of the disk eject mechanism 200 slides along the first side edge 112 of the cassette case 102, with pushrod motion 110 parallel to the first side edge. The transfer portion 240 moves in response to pushrod motion of the pushrod portion 202, and the kick-out portion 222 moves in response to motion of the transfer portion. The transfer portion translates the pushrod motion of the pushrod portion to movement of the kick-out portion. The kick-out portion of the disk eject mechanism rotates about a pivot point 132, traveling through a range of motion that includes the disk accepting position of the kick-out portion 222 shown in
In operation, pushrod motion 110 of the pushrod portion 202 may be caused by an actuator as part of the internal mechanism of a disk changer or by the application of a tool or the finger of a user. Access to the pushrod portion is gained through the front edge of the cassette, where the pushrod is partially exposed, although the pushrod could be exposed at another location via an aperture in the cassette case 102. A person skilled in the art will recognize that there are various means to cause pushrod motion of the pushrod portion.
The actuator, tool or finger pressing on the push end 204 of the pushrod portion 202 causes pushrod motion 110 of the pushrod portion and initiates ejection of the optical disk 104. To complete ejection of the optical disk, the pushrod portion 202 slides with pushrod motion 110 to the disk ejecting state of the pushrod portion 202′, causing the transfer portion 240 to move to the disk ejecting state of the transfer portion 240′. Movement of the transfer portion 240 to the disk ejecting state of the transfer portion 240′ causes the kick-out portion 222 to rotate about the pivot point 132, moving from the disk accepting position of the kick-out portion 222 through the range of motion to the disk ejecting position of the kick-out portion 222′. As the kick-out portion moves through the range of motion, the kick-out arm 214 pushes the optical disk 104 from its position at rest within the cassette case 102, until the kick-out arm 214′ is in the disk ejecting state and the optical disk 104′ protrudes at least partially from the cassette case 102 through the disk entry/exit slot 108 at the front edge 106 of the cassette case 102, completing the ejection operation of the optical disk 104′ by the disk eject mechanism 200. It is not necessary for the optical disk 104′ to be completely external to the cassette case 102 in order for ejection to have occurred and be considered complete, as means within a disk changer can be employed to further move the optical disk, for example to put the disk into a disk reader or read/write unit.
In each preferred embodiment of the optical disk cassette, the disk eject mechanism has a pushrod portion, a transfer portion and a kick-out portion. A way in which embodiments may differ is in how the transfer portion is implemented. A person skilled in the art may modify the transfer portion to use other means to translate pushrod motion 110 of the pushrod portion 202 to motion of the kick-out portion 222, while retaining the essential structure and operation of the preferred embodiment.
In the
In a preferred embodiment, the transfer portion 240 and permissibly the entire disk eject mechanism 200 are made of a resilient material, so that the transfer portion 240′ can flex during disk ejection as shown in
The pushrod portion 302 of
Thus, the transfer portion 340 moves in response to pushrod motion 110 of the pushrod portion 302, and the kick-out portion 360 moves in response to motion of the transfer portion 340. The transfer portion 340 translates the pushrod motion 110 of the pushrod portion 302 to movement of the kick-out portion 360. Movement of the kick-out portion 360 is similar to movement of the kick-out portion 222.
It can thus be seen that a preferred embodiment of an optical disk cassette 100 with an integrated disk eject mechanism 200 protects the disk by enclosing it within a case, allows ejection of the disk by an actuator, for example within a disk changer, and allows ejection of the disk by a tool or a finger, for example so the user can replace the disk with another or place the disk elsewhere for long-term storage. To eject the disk, pushrod motion 110 of the pushrod portion 202 of a preferred embodiment shown in
In the embodiment shown in
Referring further to the embodiment shown in
When the optical disk 404 is being inserted or ejected through the disk entry/exit slot 428, the disk retention device 466 or 474 displaces and at first resists or opposes as it flexes. As the full diameter of the optical disk is impressed upon the disk retention device, which reaches maximum flexure, an equilibrium condition is reached. When the optical disk is displaced to either side of this equilibrium, the disk retention device, exerting a force upon the edge of the optical disk, urges the disk onward. Thus, during insertion of the optical disk, when the optical disk is pushed past this equilibrium in an insertion direction 475, the disk retention device urges the optical disk in the insertion direction and into the cassette case 426, and then removably retains the optical disk. During ejection of the optical disk, when the optical disk is pushed past this equilibrium in an ejection direction 485, for example by a disk ejection mechanism 400, the disk retention device urges the optical disk in the ejection direction and out of the cassette case. The disk retention device provides a non-motorized load, retention and eject mechanism, with few parts, for an optical disk cassette. Alternatively, the disk retention device may be used in an other storage container for optical disks, such as a cabinet, bin, drawer, tray, shelf, carry case or box, or in an optical disk drive or a disk changer.
Using the disk retention device 466 or 474 in an optical disk cassette 450 may allow a smaller cassette case 426 without a ramp, curved seat or seat extension. A reduced height of such an embodiment of an optical disk cassette may allow the optical disk cassette and an optical disk changer making use of the optical disk cassette to fit in a lower profile housing, for example a 4U enclosure. The disk retention device may help define the seating area in an optical disk cassette. Additionally, the disk retention device may help align the optical disk within the cassette case for repeatability in optical disk transfer between the cassette case and a read/write unit in an optical disk system.
Embodiments of the optical disk cassette 100, 350 or 450 or other preferred embodiments provide a built-in eject mechanism, allow the optical disk to be replaceable, and do not require a mechanism to reach inside the cassette to grab and remove an optical disk. Generally, in designing a system using multiple optical disks as a disk changer, the use of cassettes or cartridges can protect the disks, and there are the following options to consider.
Option #1: The optical disk does not leave the cartridge during reading or writing. Here, there is complexity involved in bringing a drive mechanism and a read/write mechanism to the disk, and the need for a shutter in the cartridge case for disk access. The disk is either not replaceable or there is additional complexity involved allowing replaceability.
Option #2: A passive cassette, which has a mechanism that can reach inside and grab a disk to remove it. Here, there is a high risk of damage to the optical disk.
Option #3: An active cassette, which has a built-in eject mechanism.
The embodiments shown herein satisfy Option #3, and minimize risk of machine damage to the optical disk while also allowing replaceability. The optical disk cassette may be used for long-term storage of an optical disk when it is not being used in a disk changer, thus minimizing risk of damage from human handling of the bare disk as well.
This application claims priority from U.S. provisional application No. 61/142,829, filed Jan. 6, 2009.
Number | Date | Country | |
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61142829 | Jan 2009 | US |