The present invention relates to an optical element for a lidar system. The present invention also relates to a method for producing an optical element for a lidar system.
In the existing art, there are lidar sensors, for example in the automotive field in the form of so-called TOF (time of flight) sensors that conduct transmitted light to the surrounding environment via a deflecting mirror or a transmission optical system, and acquire reflected radiation. There are various technical configurations of such lidar sensors. On the one hand, so-called macroscanners are used, in which a, for example, rotating macromirror has a diameter in the centimeter range. In this way, in the transmission path a beam having a diameter in the centimeter range can be guided via the rotating macromirror. The large beam diameter has advantages with regard to maintaining eye safety, because the diameter of a human pupil, assumed to be 7 mm in relevant norms (IEC 60825-1), can take in only a fraction of the beam. Moreover, a larger beam diameter is more robust against interference such as rain or dust.
An alternative system configuration is the use of so-called microscanners. These are small mirrors having a diameter in the millimeter range, typically about 1 mm to about 3 mm, manufactured in MEMS technology, and that can pivot in one or two geometrical axes in order to realize a beam deflection. These microscanners are advantageous due to their small size and the absence of macroscopically moved elements. However, the small mirror diameter can have disadvantageous effects with regard to eye safety and robustness.
In addition, it is possible only with difficulty to make these micro mirror-based systems coaxial, i.e. having an identical optical path for the transmit and receive path, because the micromirror limits the receive aperture too greatly, and as a result not enough photons can be collected.
An object of the present invention is to provide an improved optical element for a lidar system.
According to a first aspect, the present invention provides an optical element for a lidar system, having:
According to a second aspect, the object is achieved by a method for producing an optical element for a lidar system, having the steps:
In this way, a compact optical element is advantageously provided for a lidar system that can be used for example for a compact lidar sensor in the automotive field. Advantageously, in this way constructive space in the motor vehicle can be used for other purposes. In addition, the proposed optical element for scanning lidar systems enables larger angles of deflection to be realized.
Specific embodiments of the optical element for a lidar system are the subject matter of the descriptions herein.
An advantageous development of the optical element is distinguished in that the holographic element of the expanding optical system and/or the holographic element of the projection lens are configured so that an f-number of the projection lens is smaller than one. In this way, as a result a compact optical system can advantageously be realized for a lidar system.
A further advantageous development of the optical element provides that the holographic optical element is made with one optical function per layer. Through such a so-called non-multiplexed hologram, the beams directed by the scanning laser impinge on the hologram at different angles of incidence, and each pixel of the hologram has to realize only one defined direction. As a result, in this way a simplified optical function is provided by the hologram with which the hologram bundles the impinging laser light.
A further advantageous development of the optical element is characterized in that the holographic optical elements of the expanding optical system and of the projection lens are configured such that a distance between the expanding optical system and the projection lens is minimized. In this way as well, a compact lidar system can be realized.
A further advantageous development of the optical element provides that the holographic optical element is made having a defined number of a plurality of optical functions per layer. By such so-called multiplex holograms, in which a plurality of optical functions are written to one volume, as a result a shorter distance can be achieved between the expanding optical system and the projection lens. In this case, light can be distributed in a plurality of directions from a pixel of the expanding optical system.
A further advantageous development of the optical element is characterized in that the holographic materials are polymer-based materials. In this way, demands on the holograms can advantageously be met when the motor vehicle is in environments that are characterized in particular by high temperature fluctuations, for example in a range between about −40° C. and about 120° C.
A further advantageous development of the optical element is distinguished in that the holographic optical elements of the expanding optical system and of the projection lens are realized as holographic films. In this way, the holographic elements can advantageously be efficiently produced using known production methods and are suitable for further processing.
A further advantageous development of the optical element is distinguished in that the holographic films are laminated onto surfaces of a carrier material that are situated opposite one another. In this way, a particularly compact realization of the optical element can be provided.
In the following, the present invention, with further features and advantages, is described in detail on the basis of a plurality of Figures. Identical or functionally identical elements have the same reference characters. The Figures are intended in particular to illustrate the essential principles of the present invention and are not necessarily true to scale. For clarity, not all reference characters may be shown in all the Figures.
Disclosed device features result analogously from corresponding disclosed method features, and vice versa. This means in particular that features, technical advantages, and embodiments relating to the optical element for a lidar system result analogously from corresponding embodiments, features, and advantages of the method for producing an optical element for a lidar system, and vice versa.
An important aspect of the present invention is to provide at least one holographic optical system for a coaxial lidar system in which a common optical path is provided for the transmit and receive path. In this way, limitations of conventional optical systems can be overcome, and the constructive space of the overall system can be reduced, or angles of deflection of the scanning laser beams can be increased.
For this purpose, holographic materials based on polymer materials may be used that act as diffraction gratings in the infrared spectral range. The named polymer materials have advantageous properties for use in the automotive field, because they are very resistant to the environmental influences that prevail there (e.g. fluctuations of temperature or of humidity, etc.).
f/D>1 (1)
Lenses having an f-number<1 can also be realized, at great expense.
Generally, the f-number of an optical system is understood as the ratio between the focal length f and the diameter D of the effective pupil of entry of the optical system.
Differing from this, in holographic optical systems there exist no limitations of the optical system with regard to the f-number and/or the refractive power. This is because the focal length f of a holographic lens or of a holographic hollow mirror and the diameter of the hologram are defined exclusively by the position of point light sources and by an illuminated region in the receiving area of the holographic lens.
It can be shown that the half optical output angle αout is subject to the following mathematical relationship:
where:
DPL: diameter of the projection lens
DMLA: diameter of the microlens array
fPL: focal length of the projection lens
If in addition it is assumed that the f-number k2 of the projection lens PL can be a minimum of one, it follows that the diameter DMLA of the microlens array is equal to the focal length fPL of the projection lens PL. It follows from this in turn that the maximum ideal angle of deflection can be 26.57°, the real value being smaller because here idealized assumptions were made.
In order to achieve a larger angle of deflection, as shown in
D
PL
<D
MLA
For this purpose, as can be seen in
At the transmission side, an expanded laser beam is particularly advantageous because in this way more power can be transmitted by the laser. This is due to the fact that a diameter of a pupil of the human eye is assumed to be 7 mm, and in the case of a larger beam only part of the power can be taken in by the eye (this is a simplified description; more precise calculation rules using three pulse criteria can be found in the laser protection norm IEC 60825-1). If this configuration is also used at the receive side, a large aperture for the collection of as many photons as possible is always advantageous.
In classical optical systems, with regard to the constructive space there are limitations that can be expressed by the following mathematical equations:
with the parameters:
D: diameter of the projection lens PL
k2: f-number of the projection lens PL
f2: minimum focal length of the projection lens PL
dSP-MLA: distance between the micromirror SP and the microlens array MLA
dBeam,2: diameter of the beam at the projection lens PL
dSP-PL: distance between micromirror SP and microlens array MLA
DMLA: size of the microlens array MLA
anz_px: number of pixels of the microlens array MLA
DMLA-Lens: diameter of a lens of the microlens array MLA
dBeam,1: diameter of the beam at the microlens array MLA
αMLA: half angle behind the microlens array MLA
f1: focal length of the lenses of the microlens array MLA
dMLA-PL: distance between the microlens array MLA and the projection lens PL
αSp: maximum half optical angle after the micromirror SP
αMLA-top: angle after the microlens MLA at top for the upper beam
αMLA-bottom: angle after the microlens MLA at bottom for the lower beam
αout: half optical angle behind the projection lens PL
It can be seen that in this way, given usable angles of deflection αout, only relatively large distances can be realized between micromirror SP and expanding optical system MLA.
It is proposed that the expanding optical system MLA and/or the projection lens PL be realized holographically. Differing from conventional optical systems, in holographic optical elements, as volume holograms, the beam deflection is not specified by refraction but rather by diffraction at the volume grating. This offers the advantageous possibility of producing optical elements having an f-number<1. The named holographic optical elements HOE can thus be made both in transmission and in reflection, and enable new constructive shapes through a free selection of angles of incidence and emergence, or of diffraction. The holographic diffraction grating required for this is illuminated in a thin film.
This can be applied to an example of a conventional coaxial optical system for a lidar system. Known systems are greatly limited by the relationships defined in Equation (1). An expanding optical system MLA, in the form of a microlens array, is made up of many small individual mirrors that expand the scanning beam of a laser and guide it to a projection lens PL.
Through the use of at least one holographic lens, a new approach is proposed relating to a use of an optical element for a scanning lidar system. In addition, the characteristic decoupling of the angle of incidence and the angle of emergence in holograms enables new configuration approaches. In this way, using a holographic lens the distance between the expanding optical system MLA and the projection lens PL is no longer limited by the condition described in Equation (1).
The beam impinging on the hologram of the expanding optical system MLA is diffracted, deflected, and expanded, the deflection being dependent on the location. Beams that impinge on the hologram in the middle do not have to be deflected. Laser beams impinging on the hologram at the upper and lower edge must in contrast be maximally deflected so that they also still illuminate projection lens PL. The illumination of only a partial area of projection lens PL is also conceivable, and can be realized in another specific embodiment, not shown in the Figures, of optical element 100.
As a result, the holographic optical elements HOE of the expanding optical system MLA and/or of the projection lens PL are configured such that a diameter DPL of the projection lens PL is minimized, and an overall field of view can be scanned by the named elements.
In
Through the free selection of the angles of incidence and emergence in holograms, new off-axis configuration approaches are enabled for optical elements in which beams impinge on expanding optical system MLA at different angles from micromirror SP.
Holographic optical element HOE can be produced by an analogous receiving area of a conventional optical system, but can also be written pixel by pixel by a holographic printer. This has the advantage that a specific optical function can be assigned to each pixel of the holographic optical element HOE.
The advantages resulting from the above-named principles for optical element 100 are for example the following:
In order to meet the precisely defined requirements relating to resolution at a particular distance from the lidar system, some limitations hold for the described holograms.
For the distance dMLA-PL between the expanding optical system MLA and the hologram of the projection lens PL, the following conditions hold:
[Strahl: beam]
where:
Ω: spatial angle
anz_px: number of pixels of the microlens array
Thus, in the example of
For clarity, in
Given a beam diameter dBeam,2 after projection lens PL of seven mm, a pixel number anz_px of the expanding optical system MLA of 400, and a diameter DMLA of projection lens PL of 200 mm, from Equation (3) there results a distance dMLA-PL between expanding optical system MLA and projection lens PL of about 29 mm.
Due to the angular selectivity visible in
This is because only in this case is it ensured that no crosstalk occurs between the locally overlapping optical functions of the individual hologram pixels of projection lens PL.
Through multiplexing, a plurality of optical functions can be written to a layer of a holographic material. The number of holograms that can be written to a holographic material is a function of the material, but the efficiency of the individual holograms decreases with the increasing number of stored optical functions. For this reason, it can also be provided to store the optical functions in a plurality of holographic layers laminated onto one another. Through the realization of this stack, a higher degree of efficiency can be achieved in comparison with a multiplex hologram in a single layer.
A further specific embodiment of the optical element can thus provide that the two functions (expansion and deflection) realized by the holographic optical element HOE are realized not by a single holographic optical element HOE but by two holographic optical elements HOE laminated onto one another. Because the holographic optical element requires a different function depending on its location, the incorporation can be realized particularly well by a holographic printer that writes the holographic optical element pixel-by-pixel. Here, the minimum pixel size must not be permitted to exceed the beam diameter of the scanning beam.
As a result, the holographic optical elements HOE of the expanding optical system MLA and/or of the projection lens PL are made such that a distance dMLA-PL between the expanding optical system MLA and the projection lens PL is minimized.
As a result, the holographic optical element of the expanding optical system MLA and/or the holographic optical element of the projection lens PL are made such that a diameter of the projection lens PL is minimized.
As a result, the holographic optical element of the expanding optical system MLA and/or the holographic optical element of the projection lens PL are made such that an f-number k2 of the projection lens PL<1, or a focal length of the projection lens PL is smaller than a diameter of projection lens PL.
As a result, the holographic optical element of the expanding optical system MLA and/or the holographic optical element of the projection lens PL are in addition made such that angles of deflection of beams after microlens array MLA and of beams after projection lens PL are maximized.
Visible is a schematic functioning of a hologram stack for the example of a hologram-glass composite about 30 mm in size that has a plurality of optical functions stored in a pixel. It can be seen that an incident scanning beam having a diameter of about 2 mm impinges on a holographic material of the expanding optical system MLA and is expanded by a projection lens PL to a beam diameter of approximately >7 mm. Advantageously, in this way the overall optical functioning of the hologram stack is combined in a single optical element 100.
In this way, through the use of a holographic optical element for a microlens array having additional beam-deflecting functionality can be realized, whereby a particularly compact lidar system can be achieved.
On the x axis the distance between projection lens PL and expanding optical system MLA in millimeters is plotted, and on the y axis the scanning angle αout of the lidar system in degrees is plotted. Four characteristic curves are shown, representing a scan angle curve as a function of different diameters D of projection lens PL. For standard scanning angles of about 15°, it can be seen that a small distance can be realized between micromirror SP and expanding optical system MLA of the lidar system.
In a step 300, an expanding optical system MLA is provided.
In a step 310, a projection lens PL is provided, the expanding optical system MLA and/or the projection lens PL being formed by a holographic optical element.
Advantageously, the sequence of steps 300 and 310 is arbitrary.
As a result, in this way an improved transmitting optics is provided for a lidar sensor; of course, it is also possible to use a plurality of transmitting optical systems in combination for the lidar sensor.
Advantageously, the proposed optical element can be used both for micro-based mirror systems and for macro-based mirror systems.
In sum, the present invention provides an improved optical element for a coaxial scanning lidar system. A lidar sensor realized having the proposed optical element can be used in automotive applications for measuring the distance and speed of objects.
The person skilled in the art will recognize that a large number of modifications of the present invention are possible without departing from the core of the present invention.
Number | Date | Country | Kind |
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102016220232.4 | Oct 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/075101 | 10/4/2017 | WO | 00 |