The invention relates to an optical element that illuminates a surface at an oblique angle and does so such that the irradiance of the surface is uniform at least substantially over an area (e.g., height and at least a portion of width) of that surface, and apparatuses having the optical element and source(s) providing illumination thereto. The optical element of the present invention is useful for applications, such as illumination of a wall from a floor or ceiling position, architectural lighting, sign or billboard lighting, or any other application where the light source is not positioned directly in front of the object being illuminated, but must be located at an oblique angle to the surface or object to avoid obstructing the view of the surface. The optical element may utilize an LED source, but similar small sources may also be used.
Typically, illumination of a roadside billboard sign is provided, for example, by 2 to 4 high-power metal halide lamps placed in separate fixtures at the base of the billboard sign a few feet out and pointed upward towards the board which may be 15 to 20 feet high and 40 feet or more wide. The lamp fixtures are typically separated from one another by ten to twelve feet. The resulting light distribution on the billboard (irradiance, or power per unit area) is poor and can vary by 6:1 or more, and will often exhibit an undesirable scalloped pattern at the base where, directly in front of the lights, the billboard is most brightly lit and between the lights the billboard is poorly lit. In addition, the irradiance along the height of the billboard is not uniform, decreasing significantly from the bottom to the top of the billboard.
Current billboard lighting systems utilizing a metal halide lamp have a reflector surrounding the backside of the lamp, and a window enclosing the unit. See, for example, U.S. Pat. No. 6,773,135 to Packer, and U.S. Pat. No. 4,954,935 to Hammond et al. Light from the lamp can take two paths before striking the billboard or vertical surface. The first is the direct path from the lamp, through the window to the billboard. The second is the reflected path in which light leaves the lamp, strikes the reflector, exits the window, and then strikes the billboard. In both Packer and Hammond et al. the window consists of a smooth area directly in front of the lamp, and a refractive prismatic-like structure along the periphery of the window. The refractive portion of the window captures some of the direct-path light and bends it toward the billboard. This light would otherwise miss the billboard if it were not refracted and bent by the prismatic structures of the window.
The reflector reflects the reflected-path light from the lamp and distributes it in a controlled fashion across a pre-defined region of the billboard. This may be done by faceting or shaping the reflector. The reflected-path light exits the fixture through the smooth area in the center portion of the window.
The center portion of the window is left smooth so as not to alter the path of the reflected light. But in doing so, the direct light passing through this center portion remains uncontrolled. This presents a problem. In general it is best to control all the light emitted from the lamp, both the direct-path light and reflected-path light to obtain the desired uniformity and light distribution across the billboard or vertical panel. Each point on the window passes both direct light and reflected light. If one tries to control the direct light by manipulating the structure of the center portion of the window, then one adversely affects the path of the reflected light. Conversely, if one tries to alter the path of the reflected light by manipulating the structure of the center portion of the window, then the direct light is adversely affected. Both paths cannot be controlled by the same structure. Although attempts have been made to control the reflected light by structuring the reflector and having a clear window, this allows much of the direct light to strike the billboard uncontrolled or even miss the billboard surface altogether, the consequence of this is that uniformity of the light distribution on the billboard is degraded. It has been found that currently used metal halide lamp systems despite such attempts have poor uniformity of a 6 to 1 variation of the light irradiance across the billboard. Thus, improved lighting apparatuses are needed to overcome the above problem and provide better uniformity of illumination over the entire area of a billboard, or other vertical surface requiring uniform oblique illumination to avoid obstructing the view of such surface from at least the front thereof.
Concerns about efficiency, light pollution, and other factors have manufacturers seeking alternatives to the current high intensity discharge (HID) lamps, such as LEDs. U.S. Pat. No. 7,896,522 to Heller et al. describes a front illuminated billboard using a linear array of LEDs stretching across the entire bottom of a panel to be illuminated. Some of the LEDs are fitted with lenses that are to illuminate a “top” area, others with different lenses to illuminate the “middle” and others that act as “fillers” which may or may not have lenses. The lenses are not designed for the oblique illumination of a billboard or vertical surface. Although useful to improve the overall efficiency for illumination of a billboard from that of HID lamps, the uniformity of this approach is even poorer in that the irradiance along the billboard varies from 12.6 footcandles to 99 footcandles, as stated by Heller et al., or a variation of nearly 8 to 1. It would thus be desirable to provide improved lighting apparatuses that cannot only provide more uniformity of illumination of a billboard, or similar vertical surface, but can utilize LED(s) rather than the typically used HID lamps.
Accordingly, it is an object of the present invention to provide an optical element to provide improved oblique illumination of a surface, such as a billboard, or other vertical surface, having more uniformity than the prior art.
It is a further object of the present invention to provide an optical element and using same to provide oblique illumination of a surface using small light source(s), such as LED(s).
It is another object of the present invention to provide an optical element that can be used in apparatuses having one or more optical elements that are positionable along the width of a surface, spaced horizontally and vertically from the bottom, top, or side edge thereof, to provide oblique angle illumination which is at least substantially uniform from upwards, downwards, or sideways, respectively, so as to appear uniform in illumination to human visual perception of such surface.
Briefly described, the optical element embodying the present invention has a body with a base cavity for receiving a light source, e.g., LED, and outer sides providing total internal reflection. The body is asymmetrically shaped having an optical axis extending through its base and front face, minor and major axes orthogonal to each other and to such optical axis, where the body is elongated along its major axis. The body is positionable by tilting the front face so that the body's optical axis is at an oblique angle with respect to a target surface, such as a billboard, or other surface desired to be obliquely illuminated.
Curvatures of surfaces along the cavity and the outer sides are selected to enable the body to output illumination from the front face having a distribution (or irradiance profile) upon the target surface, along the height of the target surface and at least a portion of the width of the target surface, which has increased intensity with increasing height to provide at least substantially uniform illumination of the target surface along at least the height thereof. Preferably, the base cavity of the optical element has curvature along its side walls and central portion surfaces. Light received by the body via the central portion is directed to the front face, and light received by the body via the side walls is reflected by the outer surfaces by total internal reflection to the front face.
Depending on the application, the distribution of the output illumination from the optical element can extend along the entire width of the target surface to illuminate over an entirety of the area of the target surface, or multiple optical elements are adjacently disposed in a direction along the width of the target surface to enable the distribution of the output illumination upon the target surface from adjacent disposed ones of the body to at least partially overlap and provide such substantially uniform illumination of an area of the target surface over a larger width of the target surface than provide by a single optical element. For example, the illumination distribution from the optical element along the horizontal direction maybe a Gaussian or bell-shaped, and adjacently disposed optical elements positioned so that their respective output illumination distribution falls to approximately one-half the peak value to overlap the one-half point of the output illumination distribution upon the target surface of the next adjacently disposed optical element to illuminate a larger area of the target surface with at least substantially uniform light. The number of optical elements used depends on the desire area to be illuminated as determined by the lighting application.
The optical element provides a distribution of output illumination from its body that has increased intensity along different portions at increasing height along the target surface in which the adjacent portions can partially overlap. This feature is provided by having curvature along the surface's outer sides, and surfaces of the cavity selected to control the amount (intensity) of light of the light source and its direction thereof from the front surface to different portions of the target surface along the height thereof. For example, a more distant portion of the target surface is provided with more light than more proximal portions of a target surface with respect to distance along body's front face from the target surface. In this manner, regardless of variation of the distance of the optical element with height of the target surface, illumination is made, almost if not entirely, uniform along such height.
One or more of the optical elements may be utilized in an apparatus (optical device, unit or fixture) where each of the one or more optical elements has its body internally illuminated by a different light source. When multiple optical elements are present in such apparatus, the distribution of output illumination from an apparatus along successive different portions of the width of the target surface at least partially overlap to illuminate the entire area of the target surface, such as described above.
The optical element's body is positionable at a distance from a bottom, top, or side edge of the target surface to provide a substantially uniform distribution of the output illumination at the oblique angle along one of the dimensions of the target surface of upwards, downwards, or sideways, respectively. In the above description of the optical element of the present invention, the term height represents one of such dimensions of the target surface aligned with the major axis of the optical element's body along the tilted front face thereof when the illumination is provided upwards or downwards; however, when the illumination is provided sideways the terms height and width are reversed where the width of the target surface now represents one of the dimensions aligned with the major axis of the optical element's body along the tilted front face thereof.
For example, in a billboard illumination application, multiple apparatuses with one or more optical elements are positioned where each apparatus is at a distance, e.g., 2 to 4 feet, below the bottom edge of the billboard and extending out about a distance, e.g., 6 feet, from the bottom of each optical element's front face. The number of optical elements of each apparatus is used to provide sufficient illumination to the billboard. For example, the optical elements may each be disposed in a one dimensional array or stacked in rows providing a two-dimensional array, as desired. Each billboard can be up to 48 feet wide or wider, and have multiple apparatuses spaced at even intervals, e.g., 4 to 12 feet apart, as needed depending on the area of the billboard each illuminates. Each apparatus will illuminate an area of the billboard directly in front of the fixture and overlapping the area illuminated by the adjacent apparatus to provide at least substantially uniform illumination of the billboard.
The apparatus further provides a method for illuminating a surface at an angle comprising the steps of: providing at least one asymmetrically shaped body having a cavity for a light source to provide light within the cavity, positioning the body at a distance from one edge of a surface so that the front face of the body is tilted with respect to the surface and provides an unobstructed view of the surface from at least a front of the surface, and the asymmetrically shaped body directs light from the light source when present along a dimension of the surface, and selecting curvatures of surfaces along the cavity and outer sides of the body to output illumination from the front face having a distribution upon the target surface extending along the height of the target surface and along at least a portion of the width of the target surface, in which the output illumination from the body has increased intensity with increasing height along the target surface to provide at least substantially uniform illumination of the target surface along at least the height of the target surface.
Although the target surface may be a billboard sign, or other vertical surface, the target surface may be flat or curved where light for illumination of such surface is desired that is off to one edge of the area of the target surface to be illuminated.
The optical element of the present invention may also be provided in an apparatus representing light fixtures for illumination of a vertical wall for architectural purposes, sometimes known as wall-washing.
The light sources preferably provide white light, but light sources may provide color light. Where multiple light sources and their associated optical elements are provided for illuminating a target surface or area, the light sources may be of different colors. Control of different ones of the light source thus can provide different color oblique illumination as desired.
The optical elements described herein can provide improved uniformity of oblique illumination with variation of intensity of less than 2 to 1 upon a target surface, which although substantially uniform can appear uniform in illumination to human visual perception of the target surface. This is in contrast with conventional approaches to oblique illumination, such as used for billboard illumination, which at best typically varies in intensity of 6 to 1 and thus can be noticeably non-uniform to the human eye, and can make poorly lit areas of the billboard more difficult to view.
The foregoing objects, features and advantages of the invention will become more apparent from a reading of the following description in connection with the accompanying drawings in which:
Referring to
The body 12 along axes z′, y′, and x′ represents the thickness, height, and width, respectively, of optical element 10. At the light output end of body 12 is front face 17 along a plane parallel to the major and minor axes y′ and x′ of body 12. Front face 17 is elongated along the major axis y′ due to the asymmetry (or oblong) shape of body 12 as best shown for example in
The body 12 of optical element 10 is of a solid, optically transparent material, such as plastic or glass, which may be molded to provide a selected shape of surfaces of walls 23, central portion 24, and outer sides 16 providing the desired illumination distribution to surface 20 in terms of the illumination's overall irradiance profile, as will be described in more detail below.
One or more optical elements 10 and their associated light sources 15 may be part of a variety of different apparatuses 30.
Light source 15 is preferably a small, wide-angle light source, such as an LED as shown in the figures. The LED may be mounted in apparatus 30 upon a circuit board 35 having electronic circuitry for enabling LED operation. The LED for example may be of a high intensity type, such as providing 1000 lumens of white light, as for example a CREE XM-L LED. Electronic circuitry on circuit board 35 may be per specifications of the LED manufacturer. Such circuitry may be powered by a battery 36, or external power supply. An optional window 37, such as of transparent optical material (e.g., plastic of glass) may also be provided to serve as a cover to the front of the apparatus 30 to enclose optical element 10 and other components within housing 32. Other optical element 10 mounting mechanisms may be used than flange 33, such as by providing leg members 38, such as three in number, extending from the base 13, in which a mounting fixture is provided in housing 32 to capture such leg members (see
Examples of apparatuses 30 with multiple optical elements and associated light sources are shown in
Each light source 15 in apparatus 30 preferably provides white light, but may provide light of other color, or where multiple light sources are present may provide different color light. Circuitry within or connected to apparatus 30 can operate apparatus 30, and where multiple colors are present control different ones of the light sources to provide different color light illumination to surface 20 as desired.
The optical design of optical element 10 will now be described. As shown in
Referring to the front view shown in
Consider a surface 20 that is 16 feet tall and 12 feet wide. For the optical element 10 when placed 3 feet below the bottom edge of surface 20 and 6 feet out from the surface 20, the angle subtended across the top of surface 20 is about 33° (±16.5°, and across the bottom is 84° (±42°. Each of these curves 40a, 40b, and 40c has more light that must be projected toward the edges of the surface 20 than at the center for any given horizontal slice through the surface 20. The combination of curves 40a, 40b, and 40c provides an irradiance profile of illumination that is almost, if not entirely, uniform along the entire vertical height of surface 20 over a given width of surface 20. For example, such irradiance profile may be uniform in width but other profiles also may be used.
In one case, the irradiance profile 42a of the output illumination from optical element 10 may extend along the entire width of surface 20, as shown for example in
In other cases, the surface is much wider, and thus the output illumination from a single optical element 10 may extend along a portion of the width of surface 20. To address this, multiple optical elements 10 are disposed in their associated apparatus 30 adjacently in a one-dimensional array spaced the same offset in vertical and horizontal distances from the bottom of surface 20 to enable the illumination distribution upon surface 20 from adjacent disposed optical elements 10 to overlap at least partially and to illuminate an area of the target surface over a larger width of the target surface than is provided by a single one of the body, and preferably sufficient apparatuses 30 are provided to illuminate the entire area of surface 20.
Consider an example of the surface 20 being a wide billboard or vertical surface 20 having multiple optical elements 10, each providing a irradiance profile with a horizontal illumination of the light on the surface 20 that is Gaussian or bell-shaped, so that sufficient overlap of the light distribution from one optical element 10 to the next provides the desired uniformity, as shown for example in
as a function of vertical angle θ and polar angle φ. These angles are shown in
The parameter z0 is the distance the optical element 10 extends out from the surface 20, and w is a width parameter for the Gaussian function. This form produces an irradiance profile 42 on the surface 20 that is Gaussian in shape along the horizontal direction. The width parameter is chosen so that the irradiance from each optical element falls to just about half its peak value at the midpoint between optical elements. The overall sum will then be nearly uniform between the light fixtures and gradually fall off at the sides.
Another possible intensity distribution from a single optical element 10 takes the form
In this case the width parameter is chosen so that the cos2 function falls to ½ at the midpoint between fixtures. In this way the total irradiance on the surface 20 of this example of billboard illumination will be uniform between the optical elements 20. Although such forms of intensity are described, other intensity distributions may be provided.
In the example of
To provide the above described illumination distribution in the horizontal and vertical directions along a surface 20, the following equations may be used which define the curvature of the surfaces along optical element 10. Using the coordinates shown in
Ay′2+By′z′+Cz′2+Dy′+Ez′=F, (3)
where the A-F coefficients are unique for each surface. These are conic curves that can also be represented in parametric form as
where P is a vector for the (y′,z′) point lying on the curve and the endpoints P0=P(t=0) and P2=P(t=1). The point P1 in an intermediate control point and w1 is a weighting factor that deforms the curve. Higher weight values cause the curve to pass closer to the control point. A weight value of 0 defines a straight line between end points P0 and P2.
The perimeter of the output face 17 of the optical element as shown in
where a is the semiminor axis and b is the semimajor axis. The offset parameter d is used to place one focus of the ellipse on the optical axis z′. In the example of the perimeter of output face 17 shown in
One example of optical element 10 is shown in
The length and width of the optical element 10 are determined by the parameters b1, b2, and a1, as best shown in
The side walls 23 collect the wide-angle light emitted from the light source 15 and by refraction direct it toward the outer sides 16. This light strikes the outer sides 16 at an angle beyond the critical angle and undergoes total internal reflection (TIR). The light then exits the optical element 10 through the output front face 17. The geometry of these surfaces provided by side walls 23, central portion 24, and outer sides 16 determines how the individual light rays 25a-g exit the optical element 10 and illuminate surface 20.
In the example of
The extent of the elongation of the optical element 10 along the major axis y′ in
The width of the optical element 10 is determined by the parameter a1 as shown in
The shape of the flat front face 17 of optical element 10 is governed by one of a number of possible mathematical expressions, one of which was given in Equation (5) above. In general it is a tear-drop or egg (e.g., oblong) shape and is chosen in combination with the parameters b1, b2, and a1 to produce the desired light distribution from optical element 10. The surface curvature profiles of the outer sides 16 follow the top edge of front face 17 and base 13 to form a smooth, continuous shape.
An example of the (y′, z′) points from Equation (4) that define the surfaces 16b, 23a, 24a, and 16a is given in the table below where the dimensions are millimeters.
The parameter a1=13.65 mm, b1=14.52 mm, and b2=21.48 mm.
In summary, as shown in
As shown in
The above example uses a cavity 14 that is rotationally symmetric about the optical axis z′. Just as the outer sides 16 are elongated to spread the light distribution down the surface of the billboard, so too can the cavity as shown in
Referring to
In each of
A further example of the optical element is shown in
Optionally, a diffuser may be formed directly into front face 17 of optical element 10 to aid in spreading the light across surface 20 and homogenizing the light, or such diffuser may be a distinct element separated by a small distance from front face 17 to provide such function. For example, window 37 of
Although the above applications relate to billboard illumination, any vertical surface requiring oblique illumination can utilize the optical elements 10 and apparatuses 30 where avoiding obstructing the view from the front thereof is desired, such as to illuminate paintings disposed along a wall, to illuminate walls or ceilings of a room, or for architectural illumination. Further, optical elements 10 and apparatuses 30 may be disposed below spaced from the front of surface 20 for upwards oblique illumination, as shown in the figures, but may be disposed in other orientations, such as above and spaced from the top of surface 20 for downwards oblique illumination, or along a side edge for sideways oblique illumination.
From the foregoing description, it will be apparent that an optical element providing at least substantially uniform oblique illumination and apparatuses and methods using same have been provided. Variations and modifications of the herein described optical element, apparatuses, and methods and other applications for the invention will undoubtedly suggest themselves to those skilled in the art. Accordingly, the foregoing description should be taken as illustrative and not in a limiting sense.
Number | Name | Date | Kind |
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4188657 | Reibling | Feb 1980 | A |
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6497500 | Bradford | Dec 2002 | B1 |
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6837605 | Reill | Jan 2005 | B2 |
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7377672 | Tickner | May 2008 | B2 |
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D582581 | Wilkinson | Dec 2008 | S |
7481557 | Gaines et al. | Jan 2009 | B2 |
7726847 | Bingaman | Jun 2010 | B2 |
7896522 | Heller et al. | Mar 2011 | B2 |
7959326 | Laporte | Jun 2011 | B2 |
D673719 | Yeh | Jan 2013 | S |
8459845 | Chang | Jun 2013 | B2 |
8777458 | Seki et al. | Jul 2014 | B2 |
20120039077 | Householder | Feb 2012 | A1 |
20120120666 | Moeller | May 2012 | A1 |
20120217897 | Gordin et al. | Aug 2012 | A1 |
Entry |
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“Oblong.” The American Heritage Dictionary of the English Language. Boston: Houghton Mifflin, 2011. |