Patent Application
20190049663
The present invention relates to an optical fiber including a depressed inner cladding between a core and an outer cladding. Further, the present invention relates to a manufacturing method of manufacturing such an optical fiber.
PCT International Publication No. 2016/047749 pamphlet (published on Mar. 31, 2016; hereinafter referred to as Patent Document 1) discloses an optical fiber including a depressed inner cladding between a core and an outer cladding. Patent Document 1 describes that an optical fiber can be realized having a bending loss that satisfies the International Telecommunication Union Telecommunication Standardization Sector (ITU-T) Recommendation G.657.A1, which is an international standard for optical fibers, while maintaining a mode field diameter and limiting a connection loss with a general-purpose optical fiber to a small value, by optimizing a relative refractive index difference Δ− of the inner cladding with respect to the outer cladding and optimizing a ratio r1/r2 of a radius r1 of the core to an outer circumference radius r2 of the inner cladding.
A mode field diameter (MFD) is represented by a definition formula (the following formula (1)) of Petermann II in the ITU-T Recommendation G.650.1. Here, E(r) indicates the electric field intensity at a point to which the distance from a central axis of the optical fiber is r.
Further, the bending loss indicates an increase in loss when an optical fiber is wound around a mandrel or the like having a predetermined radius.
Incidentally, in an optical fiber, it is necessary to consider dispersion characteristics in addition to the connection loss and the bending loss. For example, in the ITU-T Recommendation G.652, it is recommended that a zero dispersion wavelength ZDW be 1300 nm or more and 1324 nm or less and that a zero dispersion slope be 0.073 ps/km/nm2 or more and 0.092 ps/km/nm2 or less. In consideration of manufacturing variation, it is preferable to design an optical fiber in which the zero dispersion wavelength is 1305 nm or more and 1319 nm or less.
However, an optical fiber including a depressed inner cladding tends to have a zero dispersion wavelength less than that of an optical fiber including no depressed inner cladding. In the optical fiber described in Patent Document 1, the zero dispersion wavelength may be less than 1305 nm. Therefore, in the optical fiber described in Patent Document 1, there remains room for improvement in the dispersion characteristics.
The zero dispersion wavelength denotes a wavelength at which the value of chromatic dispersion becomes zero. Here, the chromatic dispersion is the sum of material dispersion and waveguide dispersion. Further, the zero dispersion slope denotes a change rate of the chromatic dispersion with respect to a wavelength at the zero dispersion wavelength.
One or more embodiments of the present invention may improve dispersion characteristics while obtaining both of low connection loss and low bending loss in an optical fiber having a depressed inner cladding.
A first aspect of one or more embodiments of the present invention is an optical fiber including a core, a depressed inner cladding surrounding the core, and an outer cladding surrounding the inner cladding, wherein a refractive index profile of the core includes an α power distribution in which an index α is 3.5 or more and 6 or less, a relative refractive index difference Δ− of the inner cladding with respect to the adding is set such that an absolute value |Δ−| thereof is 0.01% or more and 0.045% or less, a radius r1 of the core and an outer circumference radius r2 of the inner cladding are set such that a ratio r1/r2 thereof is 0.2 or more and 0.6 or less, a cable cutoff wavelength λcc of 22 m is 1260 nm or less, and a mode field diameter MFD at a wavelength of 1310 nm is 8.6 μm or more and 9.5 μm or less.
A second aspect of one or more embodiments of the present invention is that in the optical fiber of the first aspect, the refractive index profile of the core includes an α power distribution in which an index α is 5 or more and 6 or less.
A third aspect of one or more embodiments of the present invention is that in the optical fiber of the first or second aspect, the relative refractive index difference Δ− is set such that the absolute value |Δ−| thereof is 0.01% or more and 0.03% or less.
A fourth aspect of one or more embodiments of the present invention is that in the optical fiber of one of the first to third aspects, the radius r1 and the outer circumference radius r2 are set such that the ratio r1/r2 thereof is 0.25 or more and 0.55 or less.
A fifth aspect of one or more embodiments of the present invention is that in the optical fiber of one of the first to fourth aspects, a relative refractive index difference Δ+ of the core with respect to the outer cladding is set to be 0.30% or more and 0.45% or less.
A sixth aspect of one or more embodiments of the present invention is that in the optical fiber of one of the first to fifth aspects, a zero dispersion wavelength ZDW is 1305 nm or more.
A seventh aspect of one or more embodiments of the present invention is that in the optical fiber of the sixth aspect, the zero dispersion wavelength ZDW is 1307 nm or more.
A eighth aspect of one or more embodiments of the present invention is that in the optical fiber of one of the first to seventh aspects, the mode field diameter MFD is 8.8 μm or more and 9.4 μm or less.
A ninth aspect of one or more embodiments of the present invention is that in the optical fiber of one of the first to eighth aspects, (1) an increase in loss at a wavelength of 1550 nm when the optical fiber is wound around a cylindrical mandrel having a radius of 10 mm is less than 0.75 dB/turn, (2) an increase in loss at a wavelength of 1625 nm when the optical fiber is wound around a cylindrical mandrel having a radius of 10 mm is less than 1.5 dB/turn, (3) an increase in loss at a wavelength of 1550 nm when the optical fiber is wound around a cylindrical mandrel having a radius of 15 mm is less than 0.25 dB/10 turn, and (4) an increase in loss at a wavelength of 1625 nm when the optical fiber is wound around a cylindrical mandrel having a radius of 15 mm is less than 1.0 dB/10 turn.
A tenth aspect of one or more embodiments of the present invention is a method of manufacturing the optical fiber of one of the first to ninth aspects, the method including the step of manufacturing a preform for the optical fiber through a vapor-phase axial deposition (VAD) method.
According to one or more embodiments of the present invention, it is possible to improve dispersion characteristics while obtaining both of low connection loss and low bending loss.
A structure of an optical fiber 1 of one or more embodiments of the present invention is described with reference to
The optical fiber 1 is a columnar structure containing silica glass as a main component, and as shown in the portion (a) of
As shown in the portion (b) of
As shown in the portion (b) of
In the following description, a relative refractive index difference Δ+ of the core 11 with respect to the outer cladding 13 is used instead of the maximum refractive index n1 of the core 11. Here, the relative refractive index difference Δ+ is an amount defined by Δ+=(n12−n22)/(2n12)×100 [%]. Further, in the following description, a relative refractive index difference Δ− of the inner cladding 12 with respect to the outer cladding 13 is used instead of the refractive index nd of the inner cladding 12. Here, the relative refractive index difference Δ− is an amount defined by Δ−=(nd2−n22)/(2nd2)×100[%].
The refractive index profile of the optical fiber 1 is uniquely determined from the above-described constants α, Δ+, Δ−, r1, and r2. Hereinafter, the five constants are referred to as “structural parameters” of the optical fiber 1.
The actual refractive index profile n′(r) of the optical fiber 1 may not match the ideal refractive index profile n(r) shown in the portion (b) of
Step 1: In the actual refractive index profile n′(r) of the optical fiber 1, an average value in a range in which the refractive index of the outer cladding 13 is substantially constant is obtained, and the average value is set as the refractive index n2 of the outer cladding 13. For the calculation method of n2 of a substantially constant range, for example, the average value of n(r) with respect to r within a range from 5.5 times to 6.5 times of the value of r0 described later is used.
Step 2: An area of a core to be approximated by an α power distribution is determined. With regard to the actual refractive index profile n′(r), in the border between the core and the inner cladding, it may sometimes occur that n(r) gently changes with respect to r. For example, in this border, n(r) may gradually decrease as r increases. It is considered that this reason is that elements such as Ge or F doped in silica glass thermally diffuses in the manufacturing process of a preform using, for example, the VAD method. In such a refractive index profile, if the fitting is performed on an area including the border between the core and the inner cladding, the area may not be accurately approximated. On the other hand, if the fitting is performed on a core area except the border between the core and the inner cladding, the core area can be accurately approximated. Specifically, r obtaining the minimum value of a first derivative dn′(r)/dr of n′(r) with respect to r is determined and is set as r0. Next, an α power distribution, which best approximates (the square error is minimized) n′(r) in a range in which 0≤r≤r0, is obtained, and values of n1 and a are determined.
Even in a case where n(r) is intentionally set to gently change with respect to r in the border between the core and the inner cladding by forming a preform using the CVD method (Chemical Vapor Deposition method), the configuration of this embodiment including the above fitting method can be applied thereto.
With regard to r1, the minimum r obtaining n2 (namely, the average value in a range from n(r0×5.5) to n(r0×6.5)) is determined and is set as r1. In a range in which r0<r<r1, for example, the actual refractive index profile may be used, or it may be defined as n(r)=n2 in the range. In addition, the method of obtaining n2 includes, for example, a method of taking sampling points at predetermined intervals in r0×5.5≤r≤0×6.5 and of calculating the average value of n′(r) at each sampling point. In this case, although the predetermined interval is not particularly limited, it is, for example, 0.5 μm or a value less than 0.5 μm.
Step 3: In the actual refractive index profile n′(r) of the optical fiber 1, a minimum value nmin of n′(r) is obtained, and an average value nave=(nmin+n2)/2 between the minimum value nmin and the refractive index n2 is obtained. In the actual refractive index profile n′(r) of the optical fiber 1, a maximum r at which n′(r)=nave is obtained, and this r is set as the outer circumference radius r2 of the inner cladding 12.
Step 4: The minimum r obtaining n′(r)=nave is determined and is set as r4. In an area of r4<r<r2, the average value of the actual refractive index profile n′(r) of the optical fiber 1 is obtained, and this average value is set as the refractive index nd of the inner cladding 12. The method of obtaining the average value includes, for example, a method of taking sampling points at predetermined intervals in r4<r<r2 and calculating the average value of n′(r) at each sampling point. In this case, although the predetermined interval is not particularly limited, it is, for example, 0.5 μm or a value less than 0.5 μm.
Step 5: The relative refractive index difference Δ+ of the core 11 with respect to the outer cladding 13 is determined according to Δ+=(n12−n22)/(2n12)×100[%] from the refractive index n2 of the outer cladding 13 determined in step 1 and the maximum refractive index n1 of the core 11 determined in step 2. Further, the relative refractive index difference Δ− of the inner cladding 12 with respect to the outer cladding 13 is determined according to Δ−=(nd2−n22)/(2nd2)×100[%] from the refractive index n2 of the outer cladding 13 determined in step 1 and the refractive index nd of the inner cladding 12 determined in step 4.
A graph shown by a solid line in
In the optical fiber 1 of this embodiment, it is possible that an index c of the refractive index profile of the core 11 satisfy the following condition (1).
3≤α≤6 (1)
When the index c is set to be too great, the zero dispersion wavelength ZDW may be less than a lower limit value (for example, 1305 nm) of the allowable range. When the index α is set to 6 or less, such a situation does not easily occur. On the other hand, when the index α is set to be too small, it is impossible or difficult to manufacture, through a vapor-phase axial deposition method (VAD method), the optical fiber 1 having a refractive index profile close to a design goal and a situation in which the zero dispersion wavelength ZDW exceeds an upper limit value (for example, 1319 nm) of the allowable range may occur. When the index α is set to 3 or more, such situations do not easily occur.
The VAD method is a method of manufacturing a preform, which has excellent mass productivity and economy. Further, the VAD method is known to have excellent characteristics such that (1) the process thereof is simple, (2) it is possible to continuously manufacture a preform, and (3) it is easy to manufacture a large-size preform (Reference 1: Tatsuo Izawa et. al., “Research and Development of Vapor-phase Axial Deposition method (VAD method)”, [online], Japan Society for the Promotion of Science, National Institute of Informatics, [Accessed Jun. 26, 2017], Internet <URL: http://dbnst.nii.ac.jp/pro/detail/511]>). Therefore, about 60% of optical fibers for communication, which are produced worldwide, are produced through the VAD method (Reference 2: 2, 3 NTT Technical Journal, 2015. 9, Fujikura News, No. 408, 2015. 7). It is easy to manufacture a large-size preform through the VAD method because the VAD method is a manufacturing method of depositing soot in an axial direction of a preform. In contrast, it is difficult to manufacture a large-size preform through a Chemical Vapor Deposition method (CVD method) in which soot is deposited inside a hollow natural quartz tube in a radial direction.
However, in the VAD method, it is difficult to control the refractive index profile as compared with the CVD method. One cause of this is that, in the CVD method, soot is deposited and grown in the radial direction, whereas in the VAD method, soot is deposited and grown in the axial direction using one or two burners. However, when the shape and the position of a burner and the way in which a raw material and a fuel are supplied are optimized, it is possible to manufacture a preform that appropriately satisfies a specific refractive index profile (Reference 3: Katsuhiko Okubo, “Optical Fiber Technology in the ISDN Era”, pp. 2-10 to 2-20, Rikogakusha Publishing Co., Ltd.). For example, in a case where the refractive index profile is an α power distribution, when the index α is 3 or more, it is possible to manufacture a preform that appropriately satisfies the refractive index profile.
In addition, the manufacturing method of this embodiment is not limited to the VAD method, and an optical fiber of this embodiment may be manufactured through another manufacturing method, for example, the CVD method.
In the optical fiber 1 of this embodiment, it is possible that the absolute value |Δ−| of the relative refractive index difference Δ− of the inner cladding 12 with respect to the outer cladding 13 satisfy the following condition (2), and it is further possible that the absolute value |Δ−| satisfy the following condition (2′).
0.01%≤|Δ−|≤0.045% (2)
0.01%≤|Δ−|≤0.03% (2′)
When the absolute value of the relative refractive index difference Δ− becomes too small, a situation may occur in which the bending loss exceeds the upper limit value of the allowable range thereof. When the absolute value of the relative refractive index difference Δ− is set to 0.01% or more, such a situation does not easily occur. On the other hand, when the absolute value of the relative refractive index difference Δ− becomes too great, the mode field diameter decreases, and as a result, a situation may occur in which the connection loss in connection to another optical fiber exceeds the upper limit value of the allowable range thereof. When the absolute value of the relative refractive index difference Δ− is set to 0.045% or less, the possibility of occurrence of such a situation is decreased, and when the absolute value of the relative refractive index difference Δ− is set to 0.03% or less, the possibility of occurrence of such a situation is further decreased.
Further, in the optical fiber 1 of this embodiment, it is possible that the radius r1 of the core 11 and the outer circumference radius r2 of the inner cladding 12 be set such that a ratio r1/r2 satisfies the following condition (3), and it is further possible that the radius r1 and the outer circumference radius r2 be set such that the ratio r1/r2 satisfies the following condition (3′).
0.2≤r1/r2≤0.6 (3)
0.25≤r1/r2≤0.55 (3′)
When the ratio r1/r2 becomes too small, the mode field diameter decreases, and as a result, a situation may occur in which the connection loss in connection to another optical fiber exceeds the upper limit value of the allowable range. When the ratio r1/r2 is set to 0.2 or more, the possibility of occurrence of such a situation is decreased, and when the ratio r1/r2 is set to 0.25 or more, the possibility of occurrence of such a situation is further decreased. On the other hand, when the ratio r1/r2 becomes too great, a situation may occur in which the bending loss exceeds the upper limit value of the allowable range. When the ratio r1/r2 is set to 0.6 or less, the possibility of occurrence of such a situation is decreased, and when the ratio r1/r2 is set to 0.55 or less, the possibility of occurrence of such a situation is further decreased.
It is possible that the structural parameters α, Δ+, Δ−, r1, and r2 be determined such that a cable cutoff wavelength λcc of 22 m and the mode field diameters MFD at a wavelength of 1310 nm satisfy the following conditions (4) and (5), respectively, within a range specified by the above conditions (1), (2), and (3). Accordingly, it is possible to realize the optical fiber 1 that satisfies requirements specified in the ITU-T Recommendation G.652.
λcc≤1260 nm (4)
8.6 μm≤MFD≤9.5 μm (5)
The cutoff wavelength denotes a minimum wavelength at which a higher order mode (indicating an LP11 mode in this specification) is sufficiently attenuated. Specifically, the cutoff wavelength is a minimum wavelength at which a loss of a higher order mode becomes 19.3 dB. The cutoff wavelength includes a fiber cutoff wavelength and a cable cutoff wavelength and can be measured through, for example, a measurement method described in the ITU-T Recommendation G.650.
As described above, in the optical fiber 1 of this embodiment, the absolute value |Δ−| of the relative refractive index difference Δ− of the inner cladding 12 with respect to the outer cladding 13 is set to satisfy the above condition (2), and the radius r1 of the core 11 and the outer circumference radius r2 of the inner cladding 12 are set such that the ratio r1/r2 satisfies the above condition (3), whereby both low connection loss and low bending loss are obtained. Further, in the optical fiber 1 of this embodiment, dispersion characteristics are improved by setting the refractive index profile of the core to be an α power distribution in which the index α is 6 or less. Further, in the optical fiber 1 of this embodiment, it is possible to manufacture a preform through the VAD method by setting the refractive index profile of the core to be an α power distribution in which the index α is 3 or more.
For reference, a graph is shown in
In addition, for reference, a graph is shown in
Practical examples of the optical fiber 1 of this embodiment are described with reference to Tables 1 and 2. In Table 1, No. 1 indicates a comparative example in which α=6 and r1/r2>0.6, No. 2 indicates a comparative example in which α=4.8 and r1/r2<0.2, No. 3 indicates a comparative example in which α=4.8 and |Δ−|<0.01%, No. 4 indicates a comparative example in which α=4.8 and |Δ−|>0.045%, No. 5 indicates a comparative example in which α=6 and |Δ−|>0.045%, Nos. 6 to 12 indicate comparative examples in which α<3, and Nos. 13 to 32 indicate practical examples in which 3≤α≤6. In Table 2, Nos. 33 to 58 indicate practical examples in which 3≤α≤6, and Nos. 59 to 67 indicate comparative examples in which α>6. In both of the practical examples and the comparative examples, the relative refractive index difference Δ+ is set to satisfy 0.30%≤Δ+≤0.45%.
The MAC value shown in Tables 1 and 2 is a value obtained by dividing the mode field diameter MFD at a wavelength of 1310 nm by the cable cutoff wavelength λcc.
+
−
+
−
The structural parameters α, Δ+, Δ−, r1, and r2 defined according to the above-described procedure, and characteristic values are shown in Tables 1 and 2.
According to Tables 1 and 2, it can be understood that the following characteristics (a) to (d) are obtained in all of the practical examples. In contrast, according to Table 1, in the comparative examples Nos. 1 and 3, since an increase in loss at a wavelength of 1550 nm when the optical fiber is wound around a cylindrical mandrel having a radius of 10 mm is greater than 0.75 dB/turn, and an increase in loss at a wavelength of 1625 nm when the optical fiber is wound around a cylindrical mandrel having a radius of 10 mm is greater than 1.5 dB/turn, required characteristics are not satisfied. In the comparative example Nos. 2 and 5, since the mode field diameter MFD at a wavelength of 1310 nm is less than 8.6 μm, required characteristics are not satisfied. In the comparative example No. 4, since the zero dispersion wavelength ZDW is less than 1305 nm, required characteristics are not satisfied. Since α=2.5 in the comparative examples Nos. 6 to 12, it is impossible or difficult to manufacture an optical fiber through the VAD method. Further, according to Table 2, in the comparative examples Nos. 59, 60, 61, 64 and 67, since the zero dispersion wavelength ZDW is less than 1305 nm, required characteristics are not satisfied.
(a) The zero dispersion wavelength ZDW is 1305 nm or more and 1313 nm or less, and satisfies a requirement (1300 nm or more and 1324 nm or less) specified in the ITU-TG.652 with a margin of 5 nm with respect to the lower limit value and with a margin of 11 nm with respect to the upper limit value.
(b) The cable cutoff wavelength λcc is 1254 nm or less, and satisfies a requirement (1260 nm or less) specified in the ITU-T Recommendation G.652 with a margin of 6 nm.
(c) The mode field diameter MFD at a wavelength of 1310 nm is 8.8 μm or more and 9.4 μm or less, and satisfies a requirement (8.6 μm or more and 9.5 μm or less) specified in the ITU-T Recommendation G.652 with a margin of 2 μm with respect to the lower limit value and with a margin of 1 μm with respect to the upper limit value.
(d) The bending loss satisfies the following requirements specified in the ITU-T Recommendation G.657.A1.
In addition, according to Table 1, it is understood that some practical examples have the following characteristic (a′) instead of the above characteristic (a).
(a′) The zero dispersion wavelength ZDW is 1307 nm or more, and satisfies the requirement specified in the ITU-TG.652 with a margin of 7 nm with respect to the lower limit value.
Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.
This application is a Continuation-in-Part Application of U.S. patent application Ser. No. 15/877,697, filed Jan. 23, 2018, which claims priority on U.S. Patent Application No. 62/533,671, provisionally filed Jul. 18, 2017, the contents of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 62533671 | Jul 2017 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 15877697 | Jan 2018 | US |
| Child | 16037186 | US |
