This application claims the benefit of Chinese Patent Application No. CN201310625290.4 filed on Nov. 28, 2013 in the State Intellectual Property Office of China, the whole disclosure of which is incorporated herein by reference.
Field of the Invention
Embodiments of the present invention generally relate to field of automatic production of optical fibers, and more particularly to an optical fiber cleaner and a method for cleaning an optical fiber.
Description of the Related Art
Before splicing, existing optical fiber whose coating has been peeled off is usually required to be cleaned with alcohol in order to improve splicing quality and alleviate problems caused by the remained impurities of the coating, such as, uneven cutting end surface, cut blurring, impurities and difficulty in alignment of optical fibers.
Conventional methods for removing the remained impurities of the coating of the optical fiber comprise manually cleaning the optical fiber by wiping the optical fiber with tissue papers dipped with alcohol or by using a conventional ultrasonic cleaner. However, the method for cleaning the optical fiber by wiping the optical fiber with tissue papers dipped with alcohol is inefficient and requires an operator to be highly careful, otherwise, the optical fiber may be damaged, for example, be broken. Further, the method may cause the operator to be tired due to high concentration, especially for a long working time. In addition, a huge waste will be occurred due to absorption of the tissue papers to the alcohol and volatilization of the alcohol. Further, although the ultrasonic cleaner can automatically perform a cleaning operation, the cost thereof is high, and the size thereof can not be reduced due to a limitation of a vibrator, which may limit application of the ultrasonic cleaner due to the larger size thereof on automatic production lines.
The present invention has been made to overcome or alleviate at least one aspect of the above mentioned disadvantages.
According to an aspect of the present invention, there is provided an optical fiber cleaner comprising: an optical fiber cleaning space section which has a central axis extending in a first direction, one end wall of the optical fiber cleaning space section in the first direction being provided with an optical fiber inserting hole into which an optical fiber to be cleaned is inserted, and an optical cleaning space of the optical fiber cleaning space section being defined by a receiving wall surrounding the optical fiber cleaning space; a cleaning agent introducing passage adapted to eject a cleaning agent into the optical fiber cleaning space to clean the optical fiber inserted into the optical fiber cleaning space; and a cleaning agent collecting passage provided at a lower part of the optical fiber cleaning space for discharging the cleaning agent out of the optical fiber cleaning space.
In an exemplary embodiment according to the present invention, the optical fiber inserting hole is disposed at intersection of the one end wall with the central axis, and the cleaning agent introducing passage comprises at least one set of cleaning agent ejecting holes arranged to be offset from an opening of the cleaning agent collecting passage, each set of cleaning agent ejecting holes being arranged equidistantly in a whole circumferential direction about the central axis to eject the cleaning agent towards the central axis in a radial direction.
In an alternative embodiment according to the present invention, the cleaning agent introducing passage comprises a plurality of cleaning agent introducing channels extending parallel to the central axis and arranged equidistantly in the whole circumferential direction about the central axis, the cleaning agent collecting passage is disposed to extend through the receiving wall, and the cleaning agent ejecting holes are communicated with the respective cleaning agent introducing channels, each of the cleaning agent introducing channels is communicated with the plurality of cleaning agent ejecting holes, and the diameter of each of the cleaning agent ejecting holes is smaller than that of the cleaning agent introducing channels. In a further alternative embodiment of the present invention, each of the cleaning agent ejecting holes extends through the receiving wall in the radial direction and the cleaning agent introducing channels are located within the receiving wall, and openings of the cleaning agent ejecting holes outside of the receiving wall in the radial direction are closed. In a still further alternative embodiment of the present invention, the optical fiber cleaner further comprises an enclosing wall located outside of the receiving wall, the enclosing wall being disposed around the receiving wall to close the openings of the cleaning agent ejecting holes outside of the receiving wall in the radial direction, and the cleaning agent collecting passage is disposed to extend through the enclosing wall.
In an alternative embodiment according to the present invention, the at least one set of cleaning agent ejecting holes is disposed close to the one end wall provided with the optical fiber inserting hole.
In an alternative embodiment according to the present invention, the at least one set of cleaning agent ejecting holes comprises a plurality of sets of cleaning agent ejecting holes, the plurality of sets being arranged to be spaced apart from each other along the central axis.
In an alternative embodiment according to the present invention, the optical fiber inserting hole is disposed at intersection of the one end wall with the central axis, and the cleaning agent introducing passage comprises a plurality of cleaning agent ejecting slits arranged equidistantly in a whole circumferential direction about the central axis. In a further alternative embodiment of the present invention, the cleaning agent introducing passage comprises a plurality of cleaning agent introducing channels extending parallel to the central axis and arranged equidistantly in the whole circumferential direction about the central axis, the cleaning agent collecting passage is disposed to extend through the receiving wall, and the cleaning agent ejecting slits are communicated with the respective cleaning agent introducing channels, and the width of each cleaning agent ejecting slit is smaller than that of the cleaning agent introducing channels. Further, each of the cleaning agent ejecting slits extends through the receiving wall in the radial direction and the cleaning agent introducing channels are located within the receiving wall, and openings of the cleaning agent ejecting slits outside of the receiving wall in the radial direction are closed. Still further, the optical fiber cleaner further comprises an enclosing wall located outside of the receiving wall, the enclosing wall being disposed around the receiving wall to close the openings of the cleaning agent ejecting holes outside of the receiving wall in the radial direction, and the cleaning agent collecting passage is disposed to extend through the enclosing wall.
In an alternative embodiment according to the present invention, the receiving wall comprises an inner cylinder and an outer cylinder nested with each other, and the optical fiber cleaning space is provided at a center of the inner cylinder.
In an alternative embodiment according to the present invention, the optical fiber cleaner further comprises a cleaning agent chamber into which the optical fiber cleaning space section is disposed, the cleaning agent chamber having side walls and a cover plate, wherein the other end wall of the optical fiber cleaning space section opposite to the one end wall is fixed to one of the side walls of the cleaning agent chamber, and one side wall of the cleaning agent chamber opposite to the one end wall is provided with a side wall hole for inserting the optical fiber, the side wall hole being opposed to the optical fiber inserting hole so as to allow the optical fiber to be inserted into the optical fiber inserting hole through the side wall hole, and the cleaning agent from the cleaning agent collecting passage flows into the cleaning agent chamber.
In a still further alternative embodiment of the present invention, the optical fiber cleaner further comprises a vacuum generator comprising a compressed gas tube 61 and a cleaning agent sucking tube, one end of the cleaning sucking tube being located below a liquid level of the cleaning agent within the cleaning agent chamber and the other end thereof being communicated to the compressed gas tube, wherein the cleaning agent is sucked by compressed gas at a communicating portion of the cleaning agent sucking tube with the compressed gas tube, the sucked cleaning agent is introduced into the cleaning agent introducing passage along with the compressed gas, and the cleaning agent chamber is provided with a gas outlet for allowing the gas to flow out of the cleaning agent chamber.
Alternatively, the side wall hole forms the gas outlet.
Alternatively, a attracting and closing magnetic device is disposed inside of the cover plate and on a top of the side walls of the cleaning agent chamber.
Alternatively, the other end wall is provided with a plurality of threaded holes, and a plurality of screws or bolts are adapted to pass through the side wall for fixing the optical fiber cleaning space section, and to be screwed into the corresponding threaded holes.
Alternatively, a pressure of the compressed gas is in a range of 0.4 to 0.6 Mpa.
Alternatively, the cleaning agent chamber is further provided with a liquid level sensor to sense a liquid level of the cleaning agent in the cleaning agent chamber.
According to another aspect of the present invention, there is provided a method for cleaning an optical fiber comprising: inserting the optical fiber into a cleaning space, the optical fiber being arranged to parallel to a central axis of the cleaning space; and radially ejecting a cleaning agent towards the optical fiber from a plurality of ejecting positions arranged equidistantly in a whole circumferential direction about the central axis.
Alternatively, the step of ejecting comprises sucking the cleaning agent through a compressed gas and introducing the compressed gas and the cleaning agent to the plurality of ejecting positions.
Alternatively, the method further comprises collecting the cleaning agent, which has cleaned the optical fiber, to a position at which the compressed gas is sucked.
The above and other features of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the accompanying drawings, in which:
Exemplary embodiments of the present disclosure will be described hereinafter in detail with reference to the attached drawings, wherein the like reference numerals refer to the like elements. The present disclosure may, however, be embodied in many different forms and should not be construed as being limited to the embodiment set forth herein; rather, these embodiments are provided so that the present disclosure will be thorough and complete, and will fully convey the concept of the disclosure to those skilled in the art.
Referring to
an optical fiber cleaning space section which has a central axis L extending in a first direction, one end wall 11 of the optical fiber cleaning space section in the first direction being provided with an optical fiber inserting hole 12 into which an optical fiber f to be cleaned is inserted, and an optical cleaning space S of the optical fiber cleaning space section being defined by a receiving wall 13 surrounding the optical fiber cleaning space S;
a cleaning agent introducing passage 20 adapted to eject a cleaning agent into the optical fiber cleaning space S to clean the optical fiber f inserted into the optical fiber cleaning space; and
a cleaning agent collecting passage 30 provided at a lower part of the optical fiber cleaning space S for discharging the cleaning agent out of the optical fiber cleaning space.
The cleaning agent described herein may comprise alcohol or any other liquid for cleaning the optical fiber.
With the structure described above, since the optical fiber is directly inserted into the optical fiber cleaning space to be cleaned by the cleaning agent, it is possible to avoid manually cleaning the optical fiber by wiping the optical fiber with tissue papers dipped with alcohol in the prior art and thus avoid accidental damage (for example, breaking) to the optical fiber.
In an exemplary embodiment according to the present invention, the optical fiber inserting hole 12 is disposed at intersection of the one end wall 11 with the central axis L. The cleaning agent introducing passage 20 comprises at least one set of cleaning agent ejecting holes 21 arranged to be offset from an opening of the cleaning agent collecting passage, each set of cleaning agent ejecting holes being arranged equidistantly in a whole circumferential direction about the central axis to eject the cleaning agent towards the central axis L in a radial direction. When the optical fiber is arranged to be substantially coincided with the central axis L and each set of cleaning agent ejecting holes are arranged equidistantly in the whole circumferential direction about the central axis, an impact of the cleaning agent on the optical fiber and thus bend of the optical fiber during the cleaning can be avoided or reduced. In addition, since each set of cleaning agent ejecting holes are arranged equidistantly in the whole circumferential direction about the central axis, it is possible to ensure that a circumferential surface of the optical fiber are substantially cleaned.
In
The at least one set of cleaning agent ejecting holes 21 may be disposed close to the one end wall provided with the optical fiber inserting hole. In this way, when being inserted, an inserting portion of the optical fiber is cleaned upon passing through the at least one set of cleaning agent ejecting holes 21, and when being withdrawn, the inserting portion is cleaned again upon passing through the at least one set of the cleaning agent ejecting holes 21. Therefore, several cleaning operations may be performed on the optical fiber by moving the optical fiber back and forth.
In an exemplary embodiment according to the present invention, the at least one set of cleaning agent ejecting holes 21 may comprise a plurality of sets of cleaning agent ejecting holes, the plurality of sets being arranged to be spaced apart from each other along the central axis as shown in
As shown in
For facilitate machining, each of the cleaning agent ejecting holes 21 extends through the receiving wall 13 in the radial direction and the cleaning agent introducing channels 22 are located within the receiving wall 13. Openings of the cleaning agent ejecting holes 21 outside of the receiving wall in the radial direction are closed. A silica gel may be used to close the openings.
The receiving wall may be divided into several separate sections which may be assembled together. The cleaning agent ejecting hole may be formed between the adjacent separate sections. The separate sections may be bonded by an adhesive or by the enclosing wall 40 shown in
As illustrated in
In the embodiment described above, the cleaning agent is ejected through the cleaning agent ejecting hole. However, the cleaning agent may be ejected through slits. Particularly, similar to
As appreciated by those skilled in the art, in the present invention, the cleaning agent introduced into the cleaning agent introducing passage enters the optical fiber cleaning space only through the cleaning agent ejecting holes or slits.
An optical fiber cleaner according to an exemplary embodiment of the present invention will be described below with reference to
As shown in
Furthermore, the optical fiber cleaner may further comprise a vacuum generator 60 including a compressed gas tube 61 and a cleaning agent sucking tube 62. As shown in
In an exemplary embodiment according to the present invention, an attracting and closing magnetic device 70 is disposed inside of the cover plate and on a top of the side walls of the cleaning agent chamber. The cover plate can increase tightness of the cleaning agent chamber. In a case where the cleaning agent is a volatile liquid such as alcohol, the cover plate can be attracted by the attracting and closing magnetic device 70 with magnetism, thereby reducing the volatilization of the volatile cleaning agent from a gap between the cover plate and the top of the side walls.
As illustrated in
In an exemplary embodiment of the present invention, a pressure of the compressed gas is in a range of 0.4 to 0.6 Mpa, preferably 0.5 Mpa. The compressed gas may be provided by a conventional air compressor. In an exemplary embodiment according to the present invention, the compressed gas may comprise other gases such as nitrogen. The gas flowing out of the cleaning agent chamber may also be recovered and recycled.
In an exemplary embodiment according to the present invention, as shown in
The cleaning agent chamber is further provided with a liquid level sensor 80 to sense the liquid level of the cleaning agent in the cleaning agent chamber.
An operating process of the optical fiber cleaner as described above will be described below.
Firstly, inserting an optical fiber into an optical fiber hole, i.e., inserting a bare optical fiber without coatings from a side wall of an alcohol tank (corresponding to the cleaning agent chamber) into a cleaning tank (corresponding to the optical fiber cleaning space S) through the optical fiber inserting hole 12.
Secondly, supplying compressed gas to the compressed gas tube 61 by using the vacuum generator to cause alcohol to be sucked into the cleaning agent sucking tube 62 and then eject the alcohol from a mixing tube 63. The alcohol ejected from the mixing tube 63 enters the cleaning agent introducing channels 22 respectively and then enters the cleaning agent ejecting holes 21. As shown in
Therefore, the present invention further provides a method for cleaning an optical fiber comprising: inserting the optical fiber into a cleaning space, the optical fiber being arranged to parallel to a central axis of the cleaning space; and radially ejecting a cleaning agent towards the optical fiber from a plurality of ejecting positions arranged equidistantly in a whole circumferential direction about the central axis.
In an exemplary embodiment according to the present invention, the step of ejecting comprises sucking the cleaning agent through compressed gas and introducing the compressed gas and the cleaning agent to the plurality of ejecting positions.
In an exemplary embodiment according to the present invention, the above method further comprises collecting the cleaning agent, which has cleaned the optical fiber, to a position at which the compressed gas is sucked.
As shown in
It would be appreciated by those skilled in the art the embodiment as described and shown above are exemplary and various changes or modifications may be made thereto. Structures described in various embodiments may be combined in any forms without conflicting with each other in structure or concept of the present invention to achieve various electrical connectors to solve the technical problem of the present invention.
After describing and showing the preferable embodiments of the present invention in details, it would be appreciated by those skilled in the art that various changes or modifications may be made in these embodiments without departing from the principle and spirit of the disclosure, and the present invention is not limited to the exemplary embodiment as described and shown above.
Number | Date | Country | Kind |
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2013106252904 | Nov 2013 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/065955 | 11/11/2014 | WO | 00 |