The present invention relates to a connector device for optical fiber, i.e. a device for terminating optical fiber cables that require connection and/or disconnection.
The optical fiber cables include a central optical fiber in glass, or plastic material, suitable for transmitting the light signal, an internal protective sheath in Nylon, Kevlar fibers, which are used to strengthen the cable by increasing its tensile strength, and an outer sheath in plastic or rubbery material.
The connections between the terminations of fiber optic cables must be made with great precision to allow the passage of the light signal from one optical fiber to another with the least possible dispersion.
In general use, the cables for optical fibers are provided at the terminal ends with standard male type connectors, so that two cables can be joined together by means of a female-female connection element, also of a standard type.
These connectors make direct contact between the ends of two fibers by exerting a force which tends to keep these ends together.
Optical fibers can be of different types, generally singlemode or multimode, depending on the signal bandwidth to be transmitted and the length of the optical link.
Fiber optic connectors can also be of different types, for example SC or LC or FC or ST or MU or others, depending on the application in which they are to be used.
Finally, the connections between fiber optic cables can also be of different types, such as PC (Physical Contact) or UPC (Ultra Physical Contact) or APC (Angled Physical Contact).
In the APC connection, for example, the normal to the terminal surface of the fiber forms a predefined angle with a longitudinal axis of the fiber, generally 8 degrees, in order to minimize the reflection of the optical signal at the interface along the axis of the fiber itself.
In these cases, the connection must also guarantee the precise mutual orientation of the fibers around their common axis, so that the terminal surfaces of the fibers are parallel and can therefore be overlapped and connected directly with an axial movement obtained by the action of a spring.
Precise connections between optical fibers can be made by a technician on-site.
Generally, they can be made by means of fusion splicing connectors or “cold” welding connectors.
The fusion splicing provides high quality connections, but require a lot of time (typically 15-20 minutes) and expensive tools, such as a welding machine for optical fibers.
Cold connections, on the other hand, are relatively simpler to make but have the drawback of using more expensive connectors and offer lower quality results.
A different way to operate with fiber optic cables is, as mentioned above, to use cables for optical fibers already provided at the ends with standard male type connectors.
Both in the case of new installations, and in the case of existing installations, for example when fiber optic cables have to replace old copper cables, fiber optic cables have to pass through conduits and passages typically with linear and curved sections.
Often these are corrugated pipes, arranged on site to house copper cables, inadequate for the passage of the optical fiber.
In other cases, these are pipes in which fiber optic cables must coexist with copper cables, for example used in the electricity distribution network.
A disadvantage of known connections is that the passage and installation of fiber optic cables through narrow pipes or in similar conduits are hampered by the connectors at their ends which have radial dimensions typically much larger than the cross sections of the optical fiber cables.
The radial encumbrance of the terminal part of optical fiber cables of known type is therefore a problem in many installations, in particular in those where existing passageways or spaces shared with other wiring must be used.
A further disadvantage is that the installation that involves the passage of fiber optic cables in pre-existing corrugates and the manual construction of standard connectors at their ends can be complicated and require skilled labor, involving high costs and lots of time.
Therefore, the technical problem given and solved by the present invention is that of providing a connector device and a connection system for optical fiber cable, which allow to overcome the drawbacks mentioned above with reference to the prior art.
This problem is solved by a connector device specified herein and, according to the same inventive concept, by a connector system specified herein and by the kit specified herein. The present invention also relates to an assembling method for the aforementioned system connector specified herein.
Preferred features of the present invention are specified herein.
The present invention provides some relevant advantages.
In particular, the characteristic of having small radial and longitudinal dimensions comparing to the solutions of known type allows an easy movement of the connector device for fiber optic cable during cabling and/or insertion in pre-existing corrugates.
A further advantage is that the connector device according to the present invention allows protection of the optical fiber by preventing unwanted bending or warping of the fiber, in particular in the area of connection with the ferrule.
The possibility of assembling the connector device at the factory, and therefore anticipating it with respect to the cabling phase, allows to obtain a high level of quality control of the assembled components.
Therefore, the functionality of the cables is also tested and characterized at the factory.
Furthermore, advantageously, during the assembly phase, the user does not require specific equipment.
A still further advantage is that the pre-assembled connector device eases the assembly of the connector system.
The system according to the present invention is in fact uniquely assembled, making it possible to assemble it even with unskilled workers.
Moreover, advantageously, the method according to the present invention allows to simplify and speed up the cabling and installation operations of a connector system for fiber optic cable.
Other advantages, characteristics and usage methods of the present invention will become clear from the following detailed description of some embodiments, presented by way of example and without limitation.
Reference will be made to the figures of the attached drawings, in which:
With reference to the figures, a connector device for optical fiber according to a first preferred embodiment of the invention is denoted as a whole with 100. A further embodiment of the device according to the invention will be denoted below with 101′.
The elements that the various embodiments have common will be denoted below with the same numbering.
The connector device 100, 100′ in this example is configured to allow, via an optical sleeve, for example a female-female connector, the transmission of an optical signal at one end of the fiber towards another fiber already connectorized.
The device 100, 100′ comprises a portion of optical fiber 60 having a ferrule 10 at at least one terminal end.
As shown in
The ferrule holder element 20, as shown in the enlargement of
In particular, the first cup 21 is sized to house a proximal portion of the ferrule 10 in a shape coupling.
In the example described here, the ferrule holder 20 has a reference protuberance 27 on an external surface of the first cup 21.
As shown in
Therefore, the configuration of the ferrule holder 20 of the device according to the invention is such as to have a small maximum radial size, for example substantially equal to the external diameter of the second cup 22, which in an operating condition allows easy movement of the device itself into tubular ducts, for example cable ducts, conduits, etc. and facilitating cabling operations.
Advantageously, the maximum radial dimensions of the ferrule holder 20, equal to the external diameter of the second cup 22, is comprised between 2.6 mm and 3 mm, in particular between 2.6 mm and 2.8 mm, preferably equal to 2.7 mm.
Is also provided a substantially cylindrical protection element 30, 30′ slidably coupled to the optical fiber 60 and shaped to be positioned or positioned partially superimposed on at least a portion of the second cup 22. In particular, as shown in
In this way, advantageously, the optical fiber is protected in particular at the coupling area between the optical fiber 60 and the ferrule holder 20.
The substantially cylindrical body of the protection element 30, 30′ has a maximum external diameter substantially smaller than the external diameter of the ferrule holder 20, so as not to interfere on the external radial dimensions of the device 100, 100′, in particular at the coupling area between the optical fiber 60 and the ferrule holder 20.
In this area, due to the difference in rigidity between the fiber 60 and the ferrule holder 20, is mainly concentrated the possibility of breakage, or the possibility of unwanted bending, of the fiber 60, which precludes its correct operation.
Advantageously, the presence of the element 30, 30′ allows to contain the flexure of the fiber 60 with respect to the ferrule holder 20, providing protection of the aforementioned area and considerably reducing the possibility of fiber breakage especially during the passage of the fiber through paths with small curvature radii, in particular without interfering with the radial dimensions of the ferrule holder.
Furthermore, the overall configuration of the device 100, 100′ is such as to have a reduced size, as well as in the radial direction, also in the longitudinal direction (due to the partial overlapping of the protection element 30 onto at least a portion of the second cup 22), allowing, in an operating condition, an easy movement of the device 100, 100′ inside of tubular ducts, in particular at curved ducts.
In particular, the protection element 30, 30′ is made of elastic material, in particular of plastic material, for example of rubber, in such a way as to allow flexibility and reduction of the longitudinal dimensions during the installation and cabling phases of the device.
Advantageously, the protection element 30, 30′ can comprise a reference element 33, 33′ on the external surface, to indicate a correct mounting position in an assembly configuration of the protection element 30, 30′ with respect to a thrusting element of the connector system according to the invention, as will be more detailed below.
Preferably, the reference element 33′ is configured as a groove made on the cylindrical surface of the protection element 30′, as shown in
Alternatively, as shown in
Advantageously, to facilitate the handling operations of the connector device 100, 100′ during the installation of the optical fiber, for example in the phase of passage from one end to the other of a corrugated, a dragging assembly 170 is provided.
In particular, in an alternative embodiment of the device according to the present invention denoted with 101, shown in
In particular, as shown in
During the cabling phase, once the connector device 101 is inserted inside a tubular conduit, and passed from one end of the conduit to the other, the towing element 17 can be easily removed, for example by removing the thermo-shrinking sheath 77 which has a pre-cut to facilitate the removal. As shown in
The top or cap 90, which is provided or foreseeable even in an embodiment of the device 100, 100′ without the external plastic sheath 70, is shaped to be positioned in coupling with the ferrule 10 to protect the distal end of the ferrule 10 and the transmission ending surface of the optical fiber 60, and to prevent the surfaces from getting dirty or damaged during the final assembly of the connector.
The present invention also relates to a connector system 1000.
As shown from
In the embodiment described here, as shown in the exploded view of
The thrusting means 200 further comprises a thrust-bearing element 208 having a substantially tubular shape and having a longitudinal opening 80, as shown in
In the example described here, the thrust element 208 comprises a main body 88 in the shape of a hollow cup, sized to house the ferrule holder 20 and to abut against the ferrule holder 20 at a circular base crown of the cup 88.
In particular, a lateral surface of the hollow cup 88 provides a slot 28 shaped to be coupled to the protuberance 27 of the ferrule holder 20 so as to prevent relative rotations, both during assembly and during use.
Advantageously, the thrust bearing element 208 is preferably made of plastic material and is sized so as to deform plastically, once coupled to the ferrule holder 20, so as to prevent a longitudinal decoupling between the ferrule holder 20 and the thrust bearing 208 during the assembly of the connector system 1000.
Furthermore, advantageously, the thrust-bearing element 208 comprises a further reference element 81, for example a tooth or a protuberance, shaped to align the thrust-bearing element 208 with the thrusting element 201 in an assembly step of the connector system 1000, as will be described below.
To facilitate the assembly operations and the maneuverability of the thrust-bearing element 208, a gripping element 18 is provided, preferably removable after assembly.
In particular, as shown in
Advantageously, as shown in
The opening 207 is substantially rectangular and is sized to house the further reference element 81 made on the thrust bearer 208, in such a way as to allow an alignment between the two components, both during assembly and coupling between the thrusting element 201 and the thrust bearer 208, and during the subsequent use of the 1000 system.
As shown in the exploded view of
In
In particular, the elastic element 202 is sized to be inserted in the housing A and to transfer to the thrust bearer 208 in the first instance, and to the ferrule holder 20 via the thrust bearer 208, an elastic thrust such as to allow, in an assembly configuration of the system 1000 shown in
In this way, in a connected configuration between the terminations of two fiber optic cables, the contact between the two distal ends of the ferrules arranged each at the two terminations is guaranteed.
In particular, in a mounting configuration of the system 1000 in a female-female connector, the overall configuration of the elastic means 200 and the compression of the elastic element 202 in a mounting configuration guarantee contact of the end of the ferrule 10 with a further ferrule end.
As shown in
The teeth 203 are sized in such a way as to allow the insertion of the spring 202 inside the seat A and at the same time so as to prevent it from coming out during the connector assembly phase. Advantageously, in this way it is possible to decrease the number of pieces to be assembled in the cabling phase.
Advantageously, also the termination element 300, shown in
In particular, as shown in exploded view in
As shown in
The thrusting element 201 is therefore inserted, at the ferrule 10 and positioned, dragging it longitudinally on the ferrule holder 20, between the protection element 30, 30′ and the ferrule holder 20.
Advantageously, the thrusting element 201 is inserted on the device 100, 100′ or 101 already provided with the elastic element 202 positioned in the housing A.
Therefore, as shown in
As shown in
Advantageously, therefore, the protection element 30, 30′ plays a double role, the first of protection of the optical fiber 60 at the ferrule holder 20 during a transporting operation of the device 100, 100′ or 101, the second of protection of the optical fiber 60 at the thrusting element 201, in an assembly configuration of the connector system 1000.
Advantageously, by inserting the opening 28 on the protuberance 27, the orientation of the coupling between the thrust bearer 208 and the ferrule holder 20 is univocal.
As shown in
Advantageously, by inserting the opening 207 on the further reference element 81, the orientation of the coupling between the pusher element 201 and the thrust holder 208 is univocal.
Once the assembly of the thrusting elements 200 on the device 100, 100′,101 is completed, the gripping element 18 of the thrust bearer 208 is removed, as shown in
Therefore, as shown in
Advantageously, both the thrusting element 201 and the termination element 300 have abutment surfaces shaped to guarantee a unique mutual coupling.
In particular, as shown in
In the same way, as shown in
Advantageously, the invention according to the present invention further provides the supply of a kit for the realization of a connector system 1000 for optical fiber, comprising at least a connector device 100, 100′ or 101 according to what described above, one or more thrusting means 200, and one or more termination elements 300.
In this way, for example, it will be possible to reduce the number of components to be assembled during the cabling phase, and allow obtaining a high quality optical connection without the need for specialized personnel and thus reducing processing costs.
As schematized in the block diagram of
Advantageously, therefore, through the assembly of components, at least partially pre-assembled and comprising unique assembly keys, a connector system configured to allow an easier connection between two ends of optical fiber is obtained, for example by means of an optical sleeve, in particular a female-female connection element, or connector.
The present invention has so far been described with reference to preferred embodiments. It is to be understood that other embodiments may exist that pertain to the same inventive core, as defined by the scope of protection of the claims set out below.
Number | Date | Country | Kind |
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102019000005080 | Apr 2019 | IT | national |
This application is the U.S. National Phase of International Application PCT/IT2020/050088, filed Apr. 6, 2020, which claims the benefit of priority to Italian Application No. 102019000005080, filed on Apr. 4, 2019, the disclosures of each of which are hereby incorporated by reference in their entireties. Any and all applications for which a foreign or domestic priority claim is identified in the Application Data Sheet as filed with the present application are hereby incorporated by reference under 37 CFR 1.57.
Filing Document | Filing Date | Country | Kind |
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PCT/IT2020/050088 | 4/6/2020 | WO | 00 |