A well is typically completed by installing a casing string into a wellbore. Production equipment can then be installed into the well to enable production of hydrocarbons from one or more production zones in the well. In performing downhole operations, communications between a downhole component and surface equipment is often performed.
A common type of communications link includes a wireline in which one or more electrical conductors route power and data between a downhole component and the surface equipment. Other conveyance structures can also carry electrical conductors to enable power and data communications between a downhole component and surface equipment. To communicate over an electrical conductor, a downhole component typically includes electrical circuitry and sometimes power sources such as batteries. Such electrical circuitry and power sources are prone to failure for extended periods of time in the typically harsh environment (high temperature and pressure) that is present in a wellbore.
Another issue associated with running electrical conductors in a wireline, or other type of conveyance structure, is that in many cases the wireline extends a relatively long length (thousands to tens of thousands of feet). The resistance present in such a long electrical conductor is quite high, which results in high electrical power dissipation in the long conductor. As a result, surface units of relatively high power are typically used in a well application to enable communications along the electrical conductors.
To address some of the issues associated with use of electrical conductors to communicate in a wellbore, optical fibers are used. Communication over an optical fiber is accomplished by using an optical transmitter to generate and transmit laser light pulses that are communicated through the optical fiber. Downhole components can be coupled to the optical fiber to enable communication between the downhole components and surface equipment. Examples of such downhole components include sensors, gauges, or other measurement devices.
Typically, an optical fiber is deployed by inserting the optical fiber into a control line, such as a steel control line, that is run along the length of other tubing (e.g., production tubing). The control line is provided as part of a production string that is extended into the wellbore. Although extending optical fibers through a control line have been proved to be quite useful in many applications, such control lines are generally not useful in other applications. For example, in some cases, it may be desired to run an intervention, remedial, or investigative tool into a wellbore. Conventionally, such intervention, remedial, or investigative tools are carried by a wireline, slickline, coiled tubing, or some other type of conveyance structure. If communication is desired between the intervention, remedial, or investigative tool and the surface equipment, electrical conductors are run through the conveyance structure. As noted above, electrical conductors are associated with various issues that may prove impractical in some applications.
In general, methods and apparatus are provided for improved communications techniques between surface equipment and downhole components. For example, according to one embodiment, an apparatus for use in a well includes a slickline having a fiber optic line therein. In another embodiment, an apparatus for use in a well includes a conveyance structure and a fiber optic line extending through the conveyance structure, where the conveyance structure is not used to transmit power or data therethrough.
Other or alternative features will become apparent from the following description, from the drawings, and from the claims.
FIGS. 2A-C are cross-sectional views of various embodiments of the conveyance structure of
FIGS. 3 is a schematic diagram of a tool string that employs a conveyance structure according to some embodiments and a tool attached to the conveyance structure.
In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
Various types of services are performed in a well to enhance production of hydrocarbons or to repair problem areas in the well. To perform a service, a tool is lowered into the wellbore. Depth correlation is one such service performed during well intervention to enable a well operator to know the depth of a tool within the wellbore. Additionally, other types of tools may include other types of sensors to collect data regarding a well. Moreover, in some cases, it may be desirable to attach a tool that performs some type of task in the wellbore, such a packer to seal off a region in the wellbore, a perforating gun to create perforations, a logging tool to make measurements, and so forth.
A tools is carried by a conveyance structure into the wellbore. In accordance with some embodiments of the invention, an optical fiber is provided through the conveyance structure to enable efficient communication between the intervention tool and earth or well surface equipment. According to one embodiment, the conveyance structure is a slickline. In other embodiments, other types of conveyance structures are employed, as further described below.
Referring to
In one embodiment, the outer surface of the slickline is smooth so that the frictional force in raising and lowering the slickline is relatively low. Additionally, the pressure control equipment for controlling well pressure can be less complex than that required to deploy an electric wireline.
The slickline 32 may be capable of conveying significant loads. In one embodiment, the slickline is capable of supporting a load of at least about 500 pounds or higher. The load support is achieved by utilizing a slickline that does not have the conductive copper wires but rather uses steel or composite materials capable of supporting a high load. A further benefit of using slicklines to convey an optical fiber line is that slicklines are relatively cost effective. Also, existing wellhead equipment can be used without significant modification.
Alternatively, the slickline 32 can be replaced with other type of conveyance structures having a bore through which one or more fiber optic lines can be disposed.
Wellhead 34 is located at the top of wellbore 5. Slickline 32 with fiber optic line 14 therein is passed through a stuffing box 36 (or a packing or lubricator) located at wellhead 34. Stuffing box 36 provides a seal against slickline 32 so as to safely allow the deployment of tool 12 even if wellbore 5 is pressurized. In one embodiment, at least one additional seal 70, such as an elastomeric seal, can be located below the stuffing box 36 to provide an additional sealing engagement against the slickline 32 in order to prevent leaks from the pressurized wellbore.
Slickline 32 may be deployed from a reel 38 that may be located on a vehicle 40. Several pulleys 42 may be used to guide the conduit 32 from the reel 38 into the wellbore 5 through the stuffing box 36 and wellhead 34. Based on the size of the conduit 32, deployment of some embodiments of the invention does not require a coiled tubing unit nor a large winch truck. Reel 38, in one embodiment, has a diameter of 20 inches or less. Being able to use a relatively smaller reel and vehicle dramatically reduces the cost of the operation.
Fiber optic line 14 is connected to a receiver 44 that may be located on the vehicle 40. Receiver 44 receives the optical signals sent from the tool 12 through the fiber optic line 14. Receiver 44, which includes a microprocessor and an opto-electronic unit, converts the optical signals back to electrical signals and then delivers the data (the electrical signals) to the user. Delivery to the user can be in the form of graphical display on a computer screen or a print out or the raw data transmitted from the tool 12. In another embodiment, receiver 44 is a computer unit, or is attached or otherwise coupled to a computer unit, such as a portable computer, personal digital assistant (PDA) device, and so forth, that plugs into the fiber optic line 14. In each embodiment, the receiver 44 processes the optical signals or data to provide the selected data output to the well operator. The processing can include data filtering and analysis to facilitate viewing of the data.
An optical slip ring 39 is functionally attached to the reel 38 and enables the connection of the fiber optic line 14 to the receiver 44. The optical slip ring 39 interfaces between the fiber optic line 14 inside of the conduit 32 at the reel 38. As the reel 38 turns, the slip ring 39 does not. The slip ring 39 thus facilitates the transmission of the real time optical data from the dynamically moving reel 38 and fiber optic line 14 therein to the stationary receiver 44. In short, the slip ring 39 allows for the communication of optical data between a stationary optical fiber, and a rotating optical fiber.
Pulses of light at a fixed wavelength are transmitted from the optical transmitter 20 through the fiber optic line 14. The optical transmitter may be located at surface or downhole depending upon the application. In some implementations, an optical transmitter is not provided at the tool 12. In such implementations, the tool 12 includes a modulator that changes (or moderates) characteristics of the light such that the light reflected back through the fiber optic line is altered. The receiver 44 is capable of detecting and interpreting the changed or modulated optical signal.
The slickline 32 supports the well tool 12 attached to a lower end thereof. In one embodiment, the tool 12 is powered by a downhole power source such as a battery, a fuel cell, or other downhole power source. In another embodiment, the tool does not have an electric power source. In yet another embodiment, the tool 12 is powered by light supplied through the fiber optic line. “Powered by light” refers to the process of converting optical energy into mechanical or electrical energy. There are numerous ways to achieve this. Data is telemetered via the fiber optic line to/from the tool.
Although the conveyance tube 52 may be formed by any conventional method, in one embodiment, the tube is formed by wrapping a flat plate around a fiber optic line. In another embodiment, the fiber optic line is installed in the tube by pumping the fiber optic line into the conveyance tube 52. Essentially, the fiber optic line 14 is dragged along the conduit 52 by the injection of a fluid at the surface, such as injection of fluid (gas or liquid) by pump 46 (
According to some embodiments, a characteristic of the conveyance tube 52 or the slickline 32 is that the conveyance tube 52 or slickline 32 is not used to transmit power or data therethrough (except through the fiber optic line 14). In other words, the conveyance tube 52 or slickline 32 constitutes a conveyance structure to carry a tool into a wellbore, with the conveyance structure not including a power or data communication line (such as an electrical conductor) separate from the fiber optic line 14 (or plural fiber optic lines).
As shown in
The interface components include a mirror 116 (or other reflective device) at the lower end of the fiber optic line. An obstacle 114 is provided between the fiber optic line 112 and the mirror 116. The mirror 116 and obstacle 114 are moveable with respect to each other. An actuator 118 is coupled to one or both of the obstacle 114 and mirror 116 to move the one or both of the obstacle 114 and mirror 116. The actuator 118 receives data from the casing collar locator 104. When a collar 106 (
In an alternative embodiment, the actuator 118 can be omitted. Instead, the obstacle 114 includes a magnet that is moveable due to proximity of the obstacle to a collar 106. In this alternative embodiment, the assembly of the obstacle 114 and the mirror 116 can be the casing collar locator, so that a separate casing collar locator 104 is not needed.
Relative movement of the mirror 116 and the obstacle 114 changes the light reflected back through the fiber optic line 112. A timing diagram illustrating detection of casing collars 106 is shown in
The relative position of the obstacle 114 and the mirror 116 can be switched, such that light is blocked when the casing collar locator is not in the vicinity of a casing collar 106, but light is allowed to pass through when the casing collar locator is in the vicinity of a casing collar.
In alternative embodiments, the interface components 110 can be used with tools other than the casing collar locator 104. Examples of other tools include other types of sensors, gamma ray tools, and so forth. Such a tool transmits predefined codes to represent respective events. In response to the codes, the mirror 116 and/or obstacle 114 are moved relative to each other by different distances, so that the reflected light 122 is modulated differently to represent the respective events.
In yet another embodiment, as shown in
In another embodiment, the spinner 300 is exposed to well fluids and rotates in response to movement of the tool and/or flow of fluids past the spinner. By measuring the rate of rotation of the spinner 300, the flow rate of the fluid or speed of the tool may be determined.
The embodiments described above relate to a downhole tool string reflecting light transmitted by a well surface transmitter back to the surface. The reflected light is modulated to represent an event that has occurred downhole. This is the reflectometer configuration. In another configuration, the downhole tool string transmits coded optical signals up the fiber optic line to the well surface equipment. As shown in
The discussion above focuses on reporting data from a downhole tool to surface equipment over an fiber optic line carried in a conveyance structure. In other embodiments, the optical signals transmitted down the fiber optic line can also represent command signals for operating downhole tools. As further shown in
In another example, the tool can include a valve or downhole sampler opened and closed using the electrical energy from the downhole power source. Alternatively, the tool can include a firing head or detonator for firing a perforating gun or a perforating gun itself that uses EFI (exploding foil initiator) detonators. In another example, the power source in the tool 402 can be an explosive power source that creates an increased pressure to move a piston or expand an element. Similarly, the power source can include a chemical reaction that is started upon receipt of an actuation signal by mixing of the chemicals. Mixing the chemicals causes an increase in pressure expansion, or some other change event.
In addition to enabling the transmission of the tool data, the fiber optic line 112 also provides a distributed temperature sensor that enables distributed temperature measurements to be taken along the length of the fiber optic line 112. To take distributed temperature measurements, pulses of light at a fixed wavelength are transmitted from the surface optical transmitter through the fiber optic line 112. At every measurement point in the line 112, light is back-scattered and returns to the surface equipment. Knowing the speed of light and the moment of arrival of the return signal enables its point of origin along the fiber optic line 112 to be determined. Temperature stimulates the energy levels of the silica molecules in the fiber optic line 112. The back-scattered light contains upshifted and downshifted wavebands (such as the Stokes Raman and Anti-Stokes Raman portions of the back-scattered spectrum) which can be analyzed to determine the temperature at origin. In this way, the temperature of each of the responding measurement points in the fiber optic line 14 can be calculated by the surface equipment, providing a complete temperature profile along the length of the fiber optic line 112. The surface equipment includes a distributed temperature measurement system receiver, which can include an optical time domain reflectrometry unit. The fiber optic line 112 can thus be used concurrently as a transmitter of data from a downhole tool, a transmitter of downhole tool activation signals, and as a sensor/transmitter of distributed temperature measurement.
In accordance with an embodiment, one application of the distributed temperature measurements using the fiber optic line is depth correlation. The distributed temperature readings are compared with the known temperature gradient of the well to determine the position of a tool in the well. In another embodiment, the reflection from the measurement point is used to determine the distance between the surface and the measurement point to determine the position of the tool in the well.
To enhance flexibility, bi-directional communications can be performed over the one or plural fiber optic lines carried in conveyance structures according to some embodiments. As shown in
On the return side, the downhole tool 504 sends data to downhole transmission equipment 510, which converts the data to optical signals that are sent up a fiber optic line 500. The signals from the downhole transmission equipment 510 are received by surface receiving equipment 512, which converts the received optical signals to data sent to the surface equipment 502.
To further enhance flexibility, wavelength-division multiplexing (WDM) can be employed. WDM increases the number of channels for communicating over the fiber optic line. Optical signals of different wavelengths are multiplexed onto the fiber optic line.
Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention.
This claims the benefit under 35 U.S.C. §119(e) of: U.S. Provisional Application Ser. No. 60/407,084, entitled “Optical Fiber Conveyance, Telemetry, and Actuation,” filed Aug. 30, 2002; and U.S. Provisional Application Ser. No. 60/434,093, entitled “Method and Apparatus for Logging a Well Using a Fiber Optic Line and Sensors,” filed Dec. 17, 2002.
Number | Date | Country | |
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60407084 | Aug 2002 | US | |
60434093 | Dec 2002 | US |