1. Field of the Invention
The present invention relates generally to optical fibers, and in particular to an optical fiber capable of transmitting optical power or both optical power and optical data.
2. Technical Background
Powering electrical devices (including electronic devices) using copper wires is problematic in certain environments where electrical isolation is required. For example, in high-voltage power distribution lines, the copper wire connecting the ground station to the current-sensing system located at the top of the high-voltage line requires a complex, bulky and heavy isolation system, which is eliminated if the sensor is driven using a fiber system.
Due to its dielectric properties, a fiber optic system is intrinsically insensitive to electric and electromagnetic interference. Accordingly, one alternative to using copper wires to power electrical devices is to use optical fibers instead. An optical-fiber-based power delivery system uses high optical power emitted from a laser source. The laser light is inputted at an input end of the optical fiber, transmitted through the length of the optical fiber, and is converted into electrical power at the output end of the optical fiber. The electrical power is then used to drive one or more electrical devices located at or near the output end of the optical fiber.
Present-day optical-fiber-based power delivery systems use standard telecommunication optical fibers. It would be desirable to have alternative and improved fiber designs for power delivery.
An aspect of the invention is an optical fiber for optical power transmission. The optical fiber includes an annular power waveguide region adapted to carry power light. The annular power waveguide region has an inner radius of greater than 5 μm, a width greater than 5 μm, and a relative refractive index percent of greater than 1%. Other embodiments of the optical fiber have relative refractive index percentages of greater than 3% and greater than 8%.
Another aspect of the invention is an optical fiber for optical power transmission. The optical fiber includes an inner isolation region comprising glass having microstructures formed therein and having a relative refractive index Δ2, inner and outer radii r1 and r2 that define an area A2=r22−r12, and wherein −400≦Δ2A2≦−20. The optical fiber also has an annular power waveguide region surrounding the inner isolation region and adapted to carry power light. The optical fiber further includes an outer annular isolation region comprising glass having microstructures formed therein and having a relative refractive index Δ4, inner and outer radii r4 and r5 that define an area A4=r52−r42, and wherein −6000≦Δ4A4≦−100. The optical fiber also includes a cladding surrounding the outer annular isolation region.
Another aspect of the invention is an optical power distribution system that uses the optical fiber of the present invention. The system includes a power light source optically coupled to the annular power waveguide region at the optical fiber input end and adapted to generate the power light. The system also includes a photovoltaic power converter optically coupled to the annular waveguide region at the optical fiber output end and adapted to receive the power light outputted by the power waveguide region and convert the power light to an electrical power signal.
Another aspect of the invention is a power/data (P/D) optical fiber for optical power and optical data transmission. The optical fiber includes a central data waveguide region adapted to carry data light and an annular power waveguide region concentrically surrounding the central waveguide region and adapted to carry power light. The optical fiber includes an inner isolation region arranged between the central data waveguide region and power waveguide region and that comprises glass having microstructures formed therein and having a relative refractive index Δ2, inner and outer radii r1 and r2 that define an area A2=r22−r12, and wherein −400≦Δ2A2≦−20. The optical fiber also includes an outer annular isolation region surrounding the annular power waveguide region and that serves to confine the power light to the annular power waveguide region.
Another aspect of the invention is an optical data and power distribution system that uses the P/D optical fiber of the present invention. The system includes a data light source optically coupled to the data waveguide region at the optical fiber input end and adapted to generate the data light, and a power light source optically coupled to the annular power waveguide region at the optical fiber input end and adapted to generate the power light. The system also includes a photodetector optically coupled to the data waveguide region at the optical fiber output end and adapted to detect the data light outputted by the data waveguide region. The system also includes a photovoltaic power converter optically coupled to the annular waveguide at the optical fiber output end and adapted to receive the power light outputted by the power waveguide region and convert the power light to an electrical power signal.
Another aspect of the invention is a method of transmitting optical power light in the optical fiber according to the present invention. The optical fiber has an input end and an output end. The method includes inputting the power light at the input end into an annular power waveguide region defined by inner and outer isolation regions and having an attenuation αp in the range 0.16 dB/km≦αp≦50 dB/km. The method also includes outputting the power light at the output end as an annular power light beam.
Another aspect of the invention is a method of transmitting data light and optical power light in the P/D optical fiber according to the present invention, wherein the P/D fiber has an input end and an output end. The method includes, at the input end, inputting the data light into a central data waveguide region and inputting the power light into an annular power waveguide region surrounding the central data waveguide region and optically isolated therefrom. The method also includes, at the output end, outputting the data light at the output end as a central data light beam, and outputting the power light at the output end as an annular power light beam that surrounds the central data light beam.
The optical fibers disclosed herein have a number of advantages over the prior art fibers. For example, the optical fibers of the present invention are designed to carry power at relatively high optical power levels (e.g., greater than 100 W) and so are less prone to light-induced damage. Such fibers are also capable of avoiding damage even when bent into relatively small radii, which is not uncommon when such fibers are deployed in the field. Also, the refractive index profiles of the fibers disclosed herein may optionally be formed without having to resort to using dopants other than airlines dispersed in a glass comprised of silica that add to the attenuation of the fiber, thereby reducing the optical power transmission efficiency. Further, unlike standard telecommunication optical fibers that transmit most of the power in a centrally located waveguide region, the fibers disclosed herein are designed so that the power is transmitted in an annular power waveguide region. The ring-shaped mode associated with the annular power waveguide region corresponds to the most sensitive receiving area of the type of photovoltaic cells used in optical power delivery systems. This allows for improved conversion efficiency i.e., for the same input optical power, more output electrical power is obtained. Further, regular optical fibers have a mode with high intensity in the center, which causes heating of the center of the photovoltaic detector, which in terms limits performance of the optical power delivery system.
Moreover, many electrical devices that utilize electrical power converted from optical power are designed to process and transmit data. As explained below, the fibers disclosed herein include embodiment that carry both high optical power and optical data signals, with the optical power and the optical data signals carried in separate portions of the same optical fiber. This approach reduces cost and simplifies the power delivery system.
Additional features and advantages of the invention will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the invention as described herein, including the detailed description which follows, the claims, as well as the appended drawings.
It is to be understood that both the foregoing general description and the following detailed description present embodiments of the invention, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The accompanying drawings are included to provide a further understanding of the invention, and are incorporated into and constitute a part of this specification. The drawings illustrate various embodiments of the invention, and together with the description, serve to explain the principles and operations of the invention.
Reference will now be made in detail to the present preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numbers and symbols are used throughout the drawings to refer to the same or like parts.
In the discussion below, the “refractive index profile” is the relationship between refractive index or relative refractive index and waveguide fiber radius. The “relative refractive index percent”is defined as Δ(%)=[(ni2−nc2)/2ni2]×100, where ni is the maximum refractive index in region i, unless otherwise specified, and nc is the average refractive index of the cladding region, as discussed below. As used herein, the relative refractive index percent is represented by Δ(%) and its values are given in units of “%”, unless otherwise specified or as is apparent by the context of the discussion. As used herein, “Δ(%)” refers to relative refractive index percent at a wavelength of 1550 nm.
In the various example design conditions for the optical fiber as specified below, the “relative refractive index” Δi=[(ni2−nc2)/2ni2] is used unless otherwise noted.
In cases where the refractive index of a region is less than the average refractive index of the cladding region, the relative refractive index percent is negative and is referred to as having a “depressed region” or a “depressed index,” and is calculated at the point at which the relative refractive index is most negative unless otherwise specified. In cases where the refractive index of a region is greater than the average refractive index of the cladding region, the relative refractive index percent is positive and the region can be said to be raised or to have a positive index.
An “updopant” is herein considered to be a dopant which has a propensity to raise the refractive index relative to pure undoped SiO2. A “downdopant” is herein considered to be a dopant which has a propensity to lower the refractive index relative to pure undoped SiO2. An updopant may be present in a region of an optical fiber having a negative relative refractive index when accompanied by one or more other dopants which are not updopants. Likewise, one or more other dopants which are not updopants may be present in a region of an optical fiber having a positive relative refractive index. A downdopant may be present in a region of an optical fiber having a positive relative refractive index when accompanied by one or more other dopants which are not downdopants. Likewise, one or more other dopants which are not downdopants may be present in a region of an optical fiber having a negative relative refractive index.
In many of the examples described herein employ a 125 micron diameter optical fiber (unless otherwise stated) because of the preference to comply with the majority standards used in the telecommunication industry. However, the inventive fibers disclosed herein are equally applicable for thinner fiber diameter applications such as less than 100 micron (and even less than 85 micron) diameter applications (e.g., 80 micron diameter fiber is used for fiber optic gyroscopes). With power over fiber applications, industry standards have not yet been decided and implemented and therefore one could also use larger diameter fibers (greater than 150 micron, e.g., 200-500 micron diameter) to carry more power per area. Examples of larger diameter fibers are shown below.
Other techniques to form depressed index regions besides the use of downdopants, such through the use of microstructures, are used in example embodiments of the present invention and are described in greater detail below. Microstructures include, for example, non-periodic and period microvoids or nanostructured features, such as photonic crystals.
The “effective area” is defined as:
Aeff=2π(∫f2 r dr)2/(∫f4 r dr),
where the integration limits are 0 to ∞, and f is the transverse component of the electric field associated with light propagated in the waveguide. As used herein, “effective area” or “Aeff” refers to optical effective area at a wavelength of 1550 nm unless otherwise noted.
The mode field diameter (MFD) is measured using the Peterman II method wherein, 2w=MFD, and w2=(2∫f2 r dr/∫[df/dr]2 r dr), the integral limits being 0 to ∞.
The bend resistance of a waveguide fiber can be gauged by induced attenuation under prescribed test conditions, for example by wrapping one or more turns around a cylindrical mandrel having a constant diameter.
The “volume” of a circular cross-section region is defined by its relative refractive index multiplied its “area,” wherein the “area” is defined by the square of its radius. Likewise, the volume of an annular cross-section region is defined by its relative refractive index multiplied by its area as defined by (ro2−ri2), where ro is the outer radius and ri is the inner radius.
In the discussion below, “watts” is abbreviated as “W” and “milliwatts” as “mW”.
P/D Optical Fiber
In an example embodiment, P/D optical fiber 10 has an input end 12, an output end 14, and a number of different regions or segments-namely, a central core region 20 of refractive index n1(r) and an outer radius r1 surrounded by a first annular core region 30 having a refractive index n2, an inner radius r1 and an outer radius r2, which in turn is surrounded by second annular core region 40 having a refractive index n3(r), an inner radius r2 and an outer radius r3. P/D optical fiber 10 also includes a third annular core region 50 having a refractive index n4, an inner radius r3 and an outer radius r4.
In an example embodiment, central core region 20 is comprised of silica doped with germanium, i.e. germania doped silica, and annular region 40 consists of pure silica. Dopants other than germanium, singly or in combination, may be employed within central core region 20, and particularly at or near the centerline of the optical fiber disclosed herein to obtain the desired relative refractive index profiles as discussed below. In preferred embodiments of present invention, central core region 20 and second annular region 40 have a non-negative refractive index profiles, while annular regions 30 and 50 have negative refractive index profiles. In an example embodiment, central core region 20 and annular core region 40 have positive refractive index profiles.
In some preferred embodiments, P/D optical fiber 10 contains no index-decreasing dopants. In other preferred embodiments, P/D optical fiber 10 contains both one or more index-increasing dopants and one or more index-decreasing dopants.
With continuing reference to
The refractive index nc of cladding 60 is used to calculate the relative refractive index percent Δ(%). Since cladding 60 has a refractive index nc, the relative refractive index percent of the cladding at a cladding radius rc (where rc>r4) is given by Δ(rc)=Δ5 (%)=0%. In an example embodiment, cladding 60 is immediately surrounded by coating 70.
In the example embodiment illustrated in
In an example embodiment, annular section 30 has a negative relative refractive index that serves to substantially optically isolate data waveguide region 20 and power waveguide region 40 so that data light carried in the data waveguide region and power light carried in the power waveguide region do not substantially interact. Generally, “optically isolated” means that at most only an insubstantial amount of light (“power light”) carried in annular power waveguide region 40 is present in data waveguide region 20. By way of an example described in greater detail below, in an application where light (“data light”) carried in data waveguide region 20 is detected by a photodetector, it is undesirable for power light to be present in the data waveguide region in amounts that can interfere with detecting the data light. Thus, an “insubstantial” amount of power light in data waveguide region 20 is that amount of power light that does not significantly interfere with detecting the data light and the subsequent processing of data carried by the data light (e.g., does not increase the bit-error rate or significantly affect the signal-to-noise ratio). In an example embodiment, an insubstantial amount of power light in data waveguide region 20 is less than 10% of the power in the data channel wavelength. Since the amount of light that couples from one waveguide to another is generally a function of the length and proximity of the two waveguides to one another, the amount of optical isolation required between data waveguide region 20 and power waveguide region 40 can be different depending on the length of optical fiber 10 used. Thus, a 1 km section of optical fiber 10 will generally require a greater degree of optical isolation than a 1 m length of optical fiber for a given application.
Also in an example embodiment, annular section 50 has a negative relative refractive index present so that it serves to confine power light to the power waveguide region 40 and thus also serves an isolation function with respect to cladding 60. Accordingly, annular sections 30 and 50 are respectively referred to hereinbelow as inner and outer “isolation regions.”
Data waveguide region 20 generally has a relative refractive index percent Δ(%)≧0, and in the example embodiment of
As discussed above, inner and outer isolation regions 30 and 50 each preferably have negative relative refractive indices Δ2 and Δ4. In an example embodiment, Δ2=Δ4. In an example embodiment, inner isolation region 30 and/or outer isolation region 50 is/are made of glass having microstructures formed therein. Generally, the more negative the relative refractive index Δ2 of inner isolation region 30, the narrower it can be while still providing its optical isolation function. In an example embodiment, Δ2(%)=−1%. Also in an example embodiment, width W2=r2−r1 of inner isolation region 30 satisfies 20 μm≦W2≦1 μm.
In example embodiments for a 125 micron diameter fiber, inner isolation region 30 has an associated area A2=r22−r12, and in example embodiments satisfies −400≦Δ2A2≦−20, more preferably satisfies −200≦Δ2A2≦−20, and most preferably satisfies −200≦Δ2A2≦−30.
The width W4=r4−r3 of outer isolation region 50 can be very large because its size is only limited in practice by the desired overall diameter of optical fiber 10. In an example embodiment for a 125 micron diameter fiber, W4 satisfies 10 μm≦W4≦50 μm. Like inner isolation region 30, the more negative the relative refractive index Δ4 of outer isolation region 50, the narrower it can be while still providing its optical isolation function. In an example embodiment, Δ4(%)=−1%. As with inner isolation region 30, outer isolation region 50 has an associated area A4=r42−r32, and in an example embodiment satisfies −6000≦Δ4A4≦−100. A 250 micron diameter fiber would scale accordingly such that outer isolation region 50 has an associated area A2=r42−r32, and in one example embodiment satisfies −12000≦Δ4A4≦−200. That is, volume, Δ4A4, at a constant width and constant delta scales with fiber diameter. A four fold volume for 50 would occur with a 500 micron diameter fiber (500/125), that is, in example embodiment satisfies −24000≦Δ4A4≦−400.
Example methods of forming inner and outer isolation regions 30 and 50 are discussed in detail below.
Power waveguide region 40 generally has a relative refractive index percent Δ3(%)≧0. In an example embodiment, power waveguide region 40 has an inner radius r2 of greater than 5 μm, a width W2=r3−r2 of greater than 5 μm, and a relative refractive index percent Δ3(%) of greater than or equal to 1%. In two other example embodiments, power waveguide region 40 has a relative refractive index Δ3(%) of greater than 3% and of greater than 8%, respectively. In yet another example embodiment, power waveguide region 40 is capable of propagating (carrying) at least 5 modes at 850 nm.
The example embodiment of optical fiber 10 as illustrated in
Because optical fiber 10 is adapted to carry large amounts of optical power (i.e., “high” optical power) in power waveguide region 40, this waveguide region is provided with a relatively large area so that the power density (i.e., the intensity I=power/area) is kept below the light-damage threshold. Accordingly, in an example embodiment for a 125 micron optical fiber, the width W3=r3−r2 of power waveguide region 40 satisfies 1 μm≦W3≦42.5 μm. For example, W1 and W4 may be 5 and 10 microns, respectively. For a 250 micron diameter fiber where the inner and outer isolation regions, W1 and W4 may be held at 5 and 10 microns, respectively, the power waveguide region 40 can have an associated width W3=r3−r2 of power waveguide region 40 larger than that achieved with a 125 micron diameter fiber and satisfies 42.5 μm≦W3≦110 μm. A 500 micron diameter fiber allows one to make the ring power waveguide even larger when W1 and W4 held at 5 and 10 microns.
In an example embodiment, power waveguide region 40 preferably has an attenuation αp in the range 0.16 dB/km≦αp≦50 dB/km so that as little power light as possible is lost due to attenuation.
In a specific example embodiment, power waveguide region 40 has dimensions corresponding to those of a vertical cavity surface-emitting laser (VCSEL) light source, as described below in connection with
Forming the Optical Fiber
In example embodiments, some or all of the different regions that make up P/D optical fiber 10 as disclosed herein are made by a vapor deposition process. Even more preferably, fabrication of some or all of P/D optical fiber 10 includes using an outside vapor deposition (OVD) process. Thus, for example, known OVD laydown, consolidation, and draw techniques may be advantageously used to produce the optical fiber disclosed herein. Other processes, such as modified chemical vapor deposition (MCVD) or vapor axial deposition (VAD) or plasma chemical vapor deposition (PCVD) may be used, either alone or in combination with any other deposition process. Thus, the refractive indices and the cross sectional profile of the optical fibers disclosed herein can be accomplished using manufacturing techniques known to those skilled in the art including, but in no way limited to, OVD, VAD and MCVD processes.
Inner and outer isolation regions 30 and 50 need to be sufficiently deep and/or wide to provide optical isolation between light traveling in data waveguide region 20 and power waveguide region 40. Further, one or both of these annular isolation regions are preferably formed in a manner that increases the bend-resistance of P/D optical fiber 10. As discussed above, different approaches can be used to form inner and outer isolation regions 30 and 50, such as via the formation of microstructures (also called “nanostructured features”), via fluorine doping, or via the formation of periodic nanostructured features that run the length of the optical fiber and that are referred to in the art as “photonic crystals.” Example approaches for forming photonic crystals in the inner and/or outer isolation regions of the present invention are described in U.S. Pat. Nos. 6,243,522 and 6,445,862, which patents are incorporated by reference herein.
Thus, in an example embodiment of P/D optical fiber 10, at least one of inner and outer isolation regions 30 and 50 comprises glass having formed therein non-periodically disposed holes (voids) 74. In an example embodiment, the glass is fluorine-doped while in another example embodiment the glass is undoped pure silica. By “non-periodically disposed” or “non-periodic distribution,” it is meant that when one takes a cross-section of the optical fiber (such as shown in
If non-periodically disposed holes or voids 74 are employed in at least one of the inner and outer isolation regions 30 and 50, it is desirable that they be formed such that greater than 95% of and preferably all of the holes exhibit a mean hole size in the cladding for the optical fiber which is less than 1550 nm, more preferably less than 775 nm, most preferably less than about 390 nm. Likewise, it is preferable that the maximum diameter of the holes in the fiber be less than 7000 nm, more preferably less than 2000 mn, and even more preferably less than 1550 nm, and most preferably less than 775 nm. In some embodiments, the fibers disclosed herein have fewer than 5000 holes, in some embodiments also fewer than 1000 holes, and in other embodiments the total number of holes is fewer than 500 holes in a given optical fiber perpendicular cross-section. Of course, the most preferred fibers will exhibit combinations of these characteristics. Thus, for example, one particularly preferred embodiment of optical fiber would exhibit fewer than 200 holes in the optical fiber, the holes having a maximum diameter less than 1550 nm and a mean diameter less than 775 nm, although useful and bend resistant optical fibers can be achieved using larger and greater numbers of holes. The hole number, mean diameter, max diameter, and total void area percent of holes can all be calculated with the help of a scanning electron microscope at a magnification of about 800× and image analysis software, such as ImagePro, which is available from Media Cybernetics, Inc. of Silver Spring, Md., USA.
In an example embodiment, holes 74 can contain one or more gases, such as argon, nitrogen, or oxygen, or the holes can contain a vacuum with substantially no gas; regardless of the presence or absence of any gas, the refractive index of the hole-containing region is lowered due to the presence of the holes. The holes can be randomly or non-periodically disposed, while in other embodiments the holes are disposed periodically. In some embodiments, the plurality of holes comprises a plurality of non-periodically disposed holes and a plurality of periodically disposed holes. Alternatively, or in addition, as mentioned above the depressed index can also be provided by downdoping the glass in the hole-containing region (such as with fluorine) or updoping one or both of the surrounding regions.
One or both of inner and outer isolation regions 30 and 50 can be made by methods that utilize preform consolidation conditions, which are effective to trap a significant amount of gases in the consolidated glass blank, thereby causing the formation of voids in the consolidated glass optical fiber preform. Rather than taking steps to remove these voids, the resultant preform is used to form an optical fiber with voids, or holes, therein. As used herein, the diameter of a hole is the longest line segment whose endpoints are disposed on the silica internal surface defining the hole when the optical fiber is viewed in perpendicular cross-section transverse to the optical fiber central axis.
The use and/or formation of microstructured regions in optical fiber is described more fully in U.S. Pat. No. 6,243,522, pending U.S. patent application Ser. No. 11/583,098 filed Oct. 18, 2006, and provisional U.S. patent application Ser. Nos. 60/817,863 filed Jun. 30, 2006; 60/817,721 filed Jun. 30, 2006; 60/841,458 filed Aug. 31, 2006; 60/841,490 filed Aug. 31, 2006; and 60/879,164, filed Jan. 08, 2007, all of which are assigned to Corning Incorporated and all of which are incorporated by reference herein.
Power Optical Fiber
An example embodiment of optical fiber 10 of the present invention is similar to the above-described P/D optical fiber but is configured so that it only delivers optical power and is thus referred to herein as a “power optical fiber.”
Optical Power and Optical Data Distribution System
P/D system 200 includes an optical-to-electrical (O/E) converter unit 230 optically coupled to P/D optical fiber output end 14. O/E converter unit 230 includes a photovoltaic power converter 232 adapted to receive power light 214 on a light-detecting surface of area A232 (
Because power waveguide region 40 is annular and surrounds central data waveguide region 20, power and data light sources 212 and 222 are preferably configured to facilitate optical coupling of power light 214 and data light 224 into these respective waveguide regions.
Note also that in the embodiment illustrated in
It is generally preferred when detecting light using a detector that all or substantially all of the detection area be used.
When light source 210 in P/D system 200 is activated, P/D optical fiber output end 14 outputs from data waveguide region 20 a data light beam 224B of data light 224 and also outputs from power waveguide region 40 a power light beam 214B of power light 214. Because inner isolation region 30 separates data waveguide region 20 and power waveguide region 40, there is an annular dark region or “gap” 340 between the corresponding data and power light beams 224B and 214B. Gap 340 is advantageous in that it prevents the spillover of power light 214 and data light 224 between the different detectors. Because of the numerical apertures NA20 and NA40 associated with data waveguide region 20 and power waveguide region 40, respectively, the corresponding data and power light beams 224B and 214B diverge. This allows for detector unit 250 to be larger than the output end 14 of P/D optical fiber 10, e.g., W25032 2W10, and otherwise sized appropriately to facilitate receiving the power and data light beams.
In an example embodiment of the above-described system 200, optical fiber 10 is the power optical fiber described above in connection with
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit and scope of the invention. Thus it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
This application claims the benefit of, and priority of U.S. Provisional Patent Application No. 60/927,977 filed on May 7, 2007, the content of which is relied upon and incorporated herein by reference in its entirety.
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