The described embodiments generally relate to illumination projectors. More particularly, the described embodiments enable the geometric integration of illumination projectors into devices having small or thin form factors and/or devices having limited or disjoint space or area to house an illumination projector.
Many of today's devices include or require an illumination projector. For example, it may be useful to provide a device having a camera with a flash, floodlight, or spotlight—all of which are forms of visible illumination projectors. It may be useful to provide a device having a biometric acquisition or authentication device with one or more of a non-visible (e.g., infrared (IR)) floodlight, spot/dot illumination projector, and so on. It may be useful to provide a device having a depth sensor with an illumination projector that emits dots, lines, or a flood of non-visible illumination. It may be useful to provide a device capable of sensing various health or fitness-related parameters an illumination projector that can emit visible and/or non-visible light into a user's tissue. It may also be useful to incorporate a flashlight or other visible light navigation feature into a device.
Embodiments of the systems, devices, methods, and apparatus described in the present disclosure pertain to illumination projectors having sets of light emitters, sets of optical fibers, and various types of interfaces between the sets of light emitters and sets of optical fibers (e.g., different sizes, arrangements, and/or groupings of light emitters; different sizes, arrangements, and/or groupings of optical fibers; different correspondences of light emitters to optical fibers; and/or different kinds of gaps or gap fillers between the light emitters and the optical fibers).
In a first aspect, an electronic device is described. The electronic device may include a substrate, a set of light emitters on the substrate and arranged in a plurality of axisymmetric light emitter groups, a set of lenses including a different lens disposed over each axisymmetric light emitter group of the plurality of axisymmetric light emitter groups, and a set of optical fibers. One or more of the optical fibers in the set of optical fibers may each have a proximal end, a distal end, and a bend between the proximal end and the distal end. The proximal end may be positioned to receive light, through a respective lens in the set of lenses, from the light emitters of a respective axisymmetric light emitter group in the plurality of axisymmetric light emitter groups.
In a second aspect, an illumination projector is described. The illumination projector may include a substrate, an array of light emitters on the substrate, and a set of optical fibers. The set of optical fibers may include an array of proximal ends positioned to receive light from at least some of the light emitters in the array of light emitters, a set of distal ends, and a bend between the proximal end and the distal end of at least one optical fiber in the set of optical fibers.
In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the drawings and by study of the following description.
The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
The use of cross-hatching or shading in the accompanying figures is generally provided to clarify the boundaries between adjacent elements and also to facilitate legibility of the figures. Accordingly, neither the presence nor the absence of cross-hatching or shading conveys or indicates any preference or requirement for particular materials, material properties, element proportions, element dimensions, commonalities of similarly illustrated elements, or any other characteristic, attribute, or property for any element illustrated in the accompanying figures.
Additionally, it should be understood that the proportions and dimensions (either relative or absolute) of the various features and elements (and collections and groupings thereof) and the boundaries, separations, and positional relationships presented therebetween, are provided in the accompanying figures merely to facilitate an understanding of the various embodiments described herein and, accordingly, may not necessarily be presented or illustrated to scale, and are not intended to indicate any preference or requirement for an illustrated embodiment to the exclusion of embodiments described with reference thereto.
Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following description is not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the appended claims.
Some devices (e.g., mobile phones, tablet or portable computers, wearable devices such as electronic watches, and so on) may have small or thin form factors, or may have limited or disjoint space or area to house an illumination projector (e.g., because of the need to house other components). Embodiments of the systems, devices, methods, and apparatus described in the present disclosure enable the layout of an illumination projector to be geometrically engineered for a particular device, including devices having small or thin form factors or limited or disjoint space or area to house an illumination projector. In some embodiments, a set of light emitters may be positioned where convenient (e.g., where convenient given the layout of the device), but the position of the set of light emitters may not allow the set of light emitters to emit light in a desired direction. For example, a set of light emitters may be positioned such that the beam axes of the set of light emitters intersect an opaque structure of the device (e.g., a sidewall or cover of the device). To provide illumination in a desired direction, the proximal ends of a set of optical fibers may be positioned to intersect the beam axes of the set of light emitters and receive light from the set of light emitters. Some or all of the optical fibers may be bent to redirect the light that is received into their proximal ends. The distal ends of the optical fibers may be positioned and oriented to emit the illumination provided by the set of light emitters in a desired direction.
In addition to redirecting the light emitted by the set of light emitters, the optical fibers may alter the footprint of the emitted light. For example, the set of light emitters may be arranged in an m×n array, where m is a number of rows in the array, and n is a number of columns in the array. The distal ends of the optical fibers, however, may be positioned in one or more rings around a structure such as a camera barrel or speaker.
The above and other aspects of the described illumination projectors minimize geometric module integration constraints for illumination projectors.
Various types of interfaces between a set of light emitters and a set of optical fibers (e.g., different sizes, arrangements, and/or groupings of light emitters; different sizes, arrangements, and/or groupings of optical fibers; different correspondences of light emitters to optical fibers; and/or different kinds of gaps or gap fillers between the light emitters and the optical fibers) may improve the efficiency of light propagation from the set of light emitters to the distal ends of the set of optical fibers. In some embodiments, one or more lenses (e.g., microlenses) may be used to direct light emitted by a set of light emitters into a set of optical fibers.
These and other systems, devices, methods, and apparatus are described with reference to
Directional terminology, such as “top”, “bottom”, “upper”, “lower”, “front”, “back”, “over”, “under”, “above”, “below”, “left”, “right”, etc. is used with reference to the orientation of some of the components in some of the figures described below. Because components in various embodiments can be positioned in a number of different orientations, directional terminology is used for purposes of illustration and is not always limiting. Directional terminology is intended to be construed broadly, and therefore should not be interpreted to preclude components being oriented in different ways. Also, as used herein, the phrase “at least one of” preceding a series of items, with the term “and” or “or” to separate any of the items, modifies the list as a whole, rather than each member of the list. The phrase “at least one of” does not require selection of at least one of each item listed; rather, the phrase allows a meaning that includes at a minimum one of any of the items, and/or one of any combination of the items, and/or one of each of the items. By way of example, the phrases “at least one of A, B, and C” or “at least one of A, B, or C” each refer to only A, only B, or only C; any combination of A, B, and C; and/or one or more of each of A, B, and C. Similarly, it may be appreciated that an order of elements presented for a conjunctive or disjunctive list provided herein should not be construed as limiting the disclosure to only that order provided.
The display 104 may include one or more light-emitting elements, and in some cases may be a light-emitting diode (LED) display, an organic LED (OLED) display, a liquid crystal display (LCD), an electroluminescent (EL) display, or another type of display. In some embodiments, the display 104 may include, or be associated with, one or more touch and/or force sensors that are configured to detect a touch and/or a force applied to a surface of the front cover 106.
The various components of the housing 102 may be formed from the same or different materials. For example, a sidewall 118 of the housing 102 may be formed using one or more metals (e.g., stainless steel), polymers (e.g., plastics), ceramics, or composites (e.g., carbon fiber). In some cases, the sidewall 118 may be a multi-segment sidewall including a set of antennas. The antennas may form structural components of the sidewall 118. The antennas may be structurally coupled (to one another or to other components) and electrically isolated (from each other or from other components) by one or more non-conductive segments of the sidewall 118. The front cover 106 may be formed, for example, using one or more of glass, a crystal (e.g., sapphire), or a transparent polymer (e.g., plastic) that enables a user to view the display 104 through the front cover 106. In some cases, a portion of the front cover 106 (e.g., a perimeter portion of the front cover 106) may be coated with an opaque ink to obscure components included within the housing 102. The back cover 108 may be formed using the same material(s) that are used to form the sidewall 118 or the front cover 106. In some cases, the back cover 108 may be part of a monolithic element that also forms the sidewall 118 (or in cases where the sidewall 118 is a multi-segment sidewall, those portions of the sidewall 118 that are conductive or non-conductive). In still other embodiments, all of the exterior components of the housing 102 may be formed from a transparent material, and components within the device 100 may or may not be obscured by an opaque ink or opaque structure within the housing 102.
The front cover 106 may be mounted to the sidewall 118 to cover an opening defined by the sidewall 118 (i.e., an opening into an interior volume, in which various electronic components of the device 100, including the display 104, may be positioned). The front cover 106 may be mounted to the sidewall 118 using fasteners, adhesives, seals, gaskets, or other components.
A display stack or device stack (hereafter referred to as a “stack”) including the display 104 may be attached (or abutted) to an interior surface of the front cover 106 and extend into the interior volume of the device 100. In some cases, the stack may include a touch sensor (e.g., a grid of capacitive, resistive, strain-based, ultrasonic, or other type of touch sensing elements), or other layers of optical, mechanical, electrical, or other types of components. In some cases, the touch sensor (or part of a touch sensor system) may be configured to detect a touch applied to an outer surface of the front cover 106 (e.g., to a display surface of the device 100).
In some cases, a force sensor (or part of a force sensor system) may be positioned within the interior volume above, below, and/or to the side of the display 104 (and in some cases within the device stack). The force sensor (or force sensor system) may be triggered in response to the touch sensor detecting one or more touches on the front cover 106 (or a location or locations of one or more touches on the front cover 106), and may determine an amount of force associated with each touch, or an amount of force associated with a collection of touches as a whole. In some embodiments, the force sensor (or force sensor system) may be used to determine a location of a touch, or a location of a touch in combination with an amount of force of the touch. In these latter embodiments, the device 100 may not include a separate touch sensor.
As shown primarily in
The device 100 may also include buttons or other input devices positioned along the sidewall 118 and/or on a back surface of the device 100. For example, a volume button or multipurpose button 120 may be positioned along the sidewall 118, and in some cases may extend through an aperture in the sidewall 118. In other embodiments, the button 120 may take the form of a designated and possibly raised portion of the sidewall 118, but the button 120 may not extend through an aperture in the sidewall 118. The sidewall 118 may include one or more ports 122 that allow air, but not liquids, to flow into and out of the device 100. In some embodiments, one or more sensors may be positioned in or near the port(s) 122. For example, an ambient pressure sensor, ambient temperature sensor, internal/external differential pressure sensor, gas sensor, particulate matter concentration sensor, or air quality sensor may be positioned in or near a port 122.
In some embodiments, the back surface of the device 100 may include a rear-facing camera 124 that includes one or more image sensors (see
Although not illustrated in
The processor 204 may be implemented as any electronic device capable of processing, receiving, or transmitting data or instructions, whether such data or instructions is in the form of software or firmware or otherwise encoded. For example, the processor 204 may include a microprocessor, a central processing unit (CPU), an application-specific integrated circuit (ASIC), a digital signal processor (DSP), a controller, or a combination of such devices. As described herein, the term “processor” is meant to encompass a single processor or processing unit, multiple processors, multiple processing units, or other suitably configured computing element or elements. In some cases, the processor 204 may provide part or all of the processing system or processor described herein.
It should be noted that the components of the electronic device 200 can be controlled by multiple processors. For example, select components of the electronic device 200 (e.g., the sensor system 210) may be controlled by a first processor and other components of the electronic device 200 (e.g., the electronic display 202) may be controlled by a second processor, where the first and second processors may or may not be in communication with each other.
The power source 206 can be implemented with any device capable of providing energy to the electronic device 200. For example, the power source 206 may include one or more batteries or rechargeable batteries. Additionally or alternatively, the power source 206 may include a power connector or power cord that connects the electronic device 200 to another power source, such as a wall outlet.
The memory 208 may store electronic data that can be used by the electronic device 200. For example, the memory 208 may store electrical data or content such as, for example, audio and video files, documents and applications, device settings and user preferences, timing signals, control signals, instructions, and/or data structures or databases. The memory 208 may include any type of memory. By way of example only, the memory 208 may include random access memory, read-only memory, Flash memory, removable memory, other types of storage elements, or combinations of such memory types.
The electronic device 200 may also include one or more sensor systems 210 positioned almost anywhere on the electronic device 200. The sensor system(s) 210 may be configured to sense one or more types of parameters, such as but not limited to, vibration; light; touch; force; heat; movement; relative motion; biometric data (e.g., biological parameters) of a user; air quality; proximity; position; connectedness; surface quality; and so on. By way of example, the sensor system(s) 210 may include a heat sensor, a position sensor, a light or optical sensor, a self-mixing interferometry (SMI) sensor, an image sensor (e.g., one or more of the image sensors or cameras described herein), an accelerometer, a pressure transducer, a gyroscope, a magnetometer, a health monitoring sensor, an air quality sensor, and so on. Additionally, the one or more sensor systems 210 may utilize any suitable sensing technology, including, but not limited to, interferometric, magnetic, capacitive, ultrasonic, resistive, optical, acoustic, piezoelectric, or thermal technologies.
The I/O mechanism 212 may transmit or receive data from a user or another electronic device. The I/O mechanism 212 may include the electronic display 202, a touch sensing input surface, a crown, one or more buttons (e.g., a graphical user interface “home” button), one or more microphones or speakers, one or more ports such as a microphone port, and/or a keyboard. Additionally or alternatively, the I/O mechanism 212 may transmit electronic signals via a communications interface, such as a wireless, wired, and/or optical communications interface. Examples of wireless and wired communications interfaces include, but are not limited to, cellular and Wi-Fi communications interfaces.
The illumination projector 214 may be configured as described with reference to
The illumination projector 300 may include a set of light emitters 302 and a set of optical fibers 304. For purposes of this description, a light emitter 302 may be any structure that emits visible light (e.g., red, green, blue, or other wavelengths or colors of visible light) or non-visible light (e.g., near infrared (IR), IR, ultraviolet, or other wavelengths of non-visible light). In various embodiments, the set of light emitters 302 may include VCSELs, EELs, HCSELs, QDLs, LEDs, and so on.
The optical fibers 304 may have proximal ends 306 positioned near the set of light emitters 302. The optical fibers 304 may have distal ends 308 from which light received into the set of optical fibers 304 may be emitted. At least one of the optical fibers 304-1 may have one or more bends (i.e., a curvature, or one or more arcuate changes in direction) between its proximal end 306 and its distal end 308. In some embodiments, all of the optical fibers 304 may have one or more bends. Different optical fibers 304 may be bent in the same or different ways (i.e., different optical fibers 304 may have different curvatures and/or bends at different distances from their proximal or distal ends 306, 308). The bends in the optical fibers 304 not only provide a geometric independence between the position of the set of light emitters 302 and the position of the distal ends 308 of the optical fibers 304, but also help scramble the optical modes of the light emitted by the light emitters 302, which scrambling helps diffuse the light that exits the distal ends 308 of the optical fibers 304.
In some embodiments, the set of light emitters 302 may, collectively, emit light into each optical fiber in the set of optical fibers 304. In some embodiments, the set of light emitters 302 may, collectively, emit light into a subset of optical fibers that is fewer than all of the optical fibers in the set of optical fibers 304.
In some embodiments, one or more light emitters in the set of light emitters 302 may each emit light into a single optical fiber 304. In some embodiments, each of one or more light emitters 302 may each emit light into multiple optical fibers 304.
The light emitters 302 and/or optical fibers 304 may in some cases be grouped. For example, subsets of light emitters 302 may be grouped, and/or subsets of optical fibers 304 may be grouped. Each light emitter group may include a subset of light emitters 302 that includes light emitters 302 positioned relatively closer to one another on a substrate, and/or in a predefined pattern that is discernible from the predefined patterns formed by the light emitters 302 of other light emitter groups, and/or in a predefined pattern that defines one or more larger spacings between at least one of the light emitters 302 of the light emitter group and at least one light emitter 302 of another light emitter group. The light emitters 302 of a light emitter group may collectively or individually emit light into one or more multiple optical fibers 304. Each optical fiber group (or optical fiber bundle) may include a subset of optical fibers that includes optical fibers 304 positioned relatively closer to other optical fibers 304 within an optical fiber group and/or optical fibers 304 that are otherwise physically grouped. In some cases, the optical fibers 304 of an optical fiber group may be surrounded by a shared cladding, or may be bonded to one another or encapsulated with one another. Each optical fiber group may receive light from one or more light emitters 302. When both light emitters 302 and optical fibers 304 are grouped, the light emitter groups and optical fiber groups may have a one-to-one, one-to-many, or many-to-one correspondence, and in some cases may not have any correspondence.
The set of optical fibers 304 may be optionally separated from the set of light emitters 302 by a gap 310 (e.g., an air gap) and/or a fill material. When present, the fill material may in some cases be an optically clear adhesive (OCA). In some embodiments, the fill material may include one or more lenses 312 (e.g., a set of microlenses) or other optic elements, as shown in the context of the illumination projector 320 shown in
The distal ends 308 of the optical fibers 304 may extend to or through a cover 314 or other housing component of a device. The cover 314 (or other housing component) may be formed of glass, plastic, or another material that is optically transparent or translucent to a wavelength of light (or range of light wavelengths) emitted by the set of light emitters 302, and the optical fibers 304 may be positioned and oriented to direct the light that is emitted by the set of light emitters 302 through the cover 314. Or, if the optical fibers 304 extend through the cover 314, the cover 314 may be opaque to the wavelength of light (or range of light wavelengths) emitted by the set of light emitters 302. Optionally, a gap and/or fill material may be provided between the distal ends of the optical fibers 304 and the cover 314. When a fill material is provided between the distal ends 308 of the optical fibers 304 and the cover 314, the fill material may take the form of an optic element, such as a diffuser, lens, or other type of optic element.
The illumination projector 400 may include a substrate 412 on which a set of light emitters 414 is arranged. The substrate 412 may also be attached to the housing 404, and may be laterally offset from the camera barrel 402. The set of light emitters 414 may include VCSELs, EELs, HCSELs, QDLs, LEDs, and so on. A set of optical fibers 416 extends generally between the set of light emitters 414 and the periphery of the camera barrel 402. For example, proximal ends 418 of the optical fibers 416 may be positioned near the light emitters 414 (e.g., as described with reference to
As shown, each of the optical fibers 416 may have a bend between its proximal end and its distal end. Different optical fibers 416 may be bent in the same or different ways as other optical fibers 416. Depending on where the substrate 412 and light emitters 414 are positioned, some optical fibers may not need to be bent. By bending the optical fibers 416, the substrate 412 and light emitters 414 may be offset from the camera barrel 402 and/or a camera module, and may be positioned in an available space that does not interfere with the area or space requirements of the camera barrel 402, a camera module, and/or other components.
In some embodiments, all of the optical fibers 416 may have the same length, so that photons entering the proximal ends 418 of the optical fibers 416 at the same time exit the distal ends 420 of the optical fibers 416 at the same time or about the same time. In other embodiments, different optical fibers 416 may have different lengths.
Although
Each axisymmetric light emitter group 508 may include a subset of light emitters 502 having respective beam axes 520 disposed around an axis 522 of the axisymmetric light emitter group 508, and a light emitter 502 having a beam axis 520 aligned with the axis 522 of the axisymmetric light emitter group 508 (see, e.g.,
In some embodiments, the set of light emitters 502 may be formed in, and share, a set of epitaxial layers on the substrate 506. In other embodiments, the set of light emitters 502 may be attached to the substrate 506 individually or in groups.
In some embodiments, an electrical interface 512 may be formed on the substrate 506 and/or in a set of epitaxial layers on the substrate 506. The electrical interface 512 may provide a means for operating the set of light emitters 502, and may include a plurality of conductive traces, electrical contacts, and/or electrical components.
The diameter of each light emitter in the set of light emitters 502 may be less than a diameter of each optical fiber in the set of optical fibers 504. In some embodiments, the diameters of the light emitters 502 or the optical fibers 504 may be smaller or larger, or the diameters of the light emitters 502 or the optical fibers 504 may vary.
The proximal ends of the optical fibers in the set of optical fibers 504 may be packed in an array of proximal ends of the optical fibers 504 (i.e., each optical fiber in the set of optical fibers has a proximal end abutted to the proximal ends of adjacent optical fibers in the set of optical fibers 504). Alternatively, some or all of the proximal ends of the optical fibers in the set of optical fibers 504 may be separated from adjacent optical fibers by a gap (e.g., an air gap) and/or fill material. Regardless of whether the optical fibers are packed or spaced apart from one another, the optical fibers may in some cases include cladding (e.g., optical shielding along the length thereof, which may prevent light that enters the proximal end of an optical fiber from escaping the optical fiber, and which may prevent light that does not enter the proximal end of the optical fiber from entering the wall of the optical fiber).
A set of lenses 510 (e.g., microlenses) may be disposed over the set of light emitters 502 shown in
In some cases, the set of light emitters 502 may be constructed as a set of backside illumination (BSI) emitters that emit (or have a primary emission) through the substrate 506. In these cases, the set of lenses 510 may be formed in (e.g., etched into) the substrate 506, as shown in
Light emitted by the light emitters 502 of a light emitter group 508 may be focused by a lens 510 such that the beams of light emitted by the light emitters 502 are received at a proximal end 516 of an optical fiber 504 with a footprint 514 having a diameter (or a varied diameter) that is less than the diameter of the optical fiber 504.
The proximal end 516 of the optical fiber 504 may be separated from the lens 510 by a gap 526 (e.g., an air gap) and/or fill material. The fill material may include an OCA or other material, as described with reference to
An advantage of the interface 500 is that use of the set of lenses 510, to steer the beam axes of the light emitters 502 in a light emitter group 508 into a footprint 514 positioned on the proximal end 516 of a singular optical fiber 504, limits the loss of optical power as a result of light entering the interstitial areas 518 between optical fibers 504. An additional advantage is that the far field irradiance distribution may be tailored by appropriate selection of the emitter mode structure for a light emitter 502 and lens (e.g., lens 510 or 524) design, thereby enhancing the performance of, or eliminating the need for, a diffuser or beam shaping element at the distal end of an optical fiber 504.
In some embodiments, the set of light emitters 602 may be formed in, and share, a set of epitaxial layers on the substrate 606. In some embodiments, the set of light emitters 602 may be attached to the substrate 606 individually or in groups. The substrate 606 and light emitters 602 may be used in a BSI or FSI configuration.
In some embodiments, an electrical interface 608 may be formed on the substrate 606 and/or in a set of epitaxial layers on the substrate 606, as described, for example, with reference to
The diameter of each light emitter in the array of light emitters 602 may be less than a diameter of each optical fiber in the set of optical fibers 604. In some embodiments, the diameters of the light emitters 602 or the optical fibers 604 may be smaller or larger, or the diameters of the light emitters 602 or the optical fibers 604 may vary.
The proximal ends of the optical fibers in the set of optical fibers 604 may be packed in an array of proximal ends of the optical fibers 604 (i.e., each optical fiber in the set of optical fibers has a proximal end abutted to the proximal ends of adjacent optical fibers in the set of optical fibers 604). Alternatively, some or all of the proximal ends of the optical fibers in the set of optical fibers 604 may be separated from adjacent optical fibers by a gap (e.g., an air gap) and/or fill material. Regardless of whether the optical fibers are packed or spaced apart from one another, the optical fibers may in some cases include cladding (e.g., optical shielding along the length thereof, which may prevent light that enters the proximal end of an optical fiber from escaping the optical fiber, and which may prevent light that does not enter the proximal end of the optical fiber from entering the wall of the optical fiber).
When the set of optical fibers 604 is separated from the array of light emitters 602 by a gap (e.g., an air gap) and/or fill material (e.g., an OCA), the beam of light emitted by each light emitter 602 may diverge and not be focused on the proximal end of a singular optical fiber 604. The beams of light emitted by the light emitters 602 may also be caused to diverge, by positioning appropriate lenses or other optic elements between the array of light emitters 602 and the set of optical fibers 604. In these embodiments, the beams of light emitted by at least some of the light emitters 602 may impinge on the proximal ends of more than one optical fiber 604, or some or all of the beams of light may propagate into interstitial spaces 610 between optical fibers 604. More particularly, a proximal end of an optical fiber 604 may intersect a first set of beam axes 612 of a first subset of light emitters in the array of light emitters 602, but the proximal end of the optical fiber 604 may receive light from both 1) the first subset of light emitters, and 2) a second subset of light emitters in the array of light emitters 602. The second subset of light emitters may have a second set of beam axes that does not intersect the proximal end of the optical fiber 604, but diverging portions of the beams of light emitted by the light emitters in the second subset may spill over the proximal end of the optical fiber 604 and, in some cases, enter the optical fiber 604.
Optionally, a set of lenses (e.g., microlenses) may be positioned over the array of light emitters 602. The lenses may have diameters that are approximately the same size as the diameters of the optical fibers 604, and may have optical axes aligned with the axes of the optical fibers 604 (e.g., a single lens may have an optical axis that is aligned with the axis of a respective optical fiber 604).
In some embodiments of the interface 600, one or more optical fibers 616 having diameters smaller than those of the optical fibers 604 may be used to partially fill the interstitial spaces 610 between the optical fibers 604 and limit the optical power loss between the optical fibers 604, as shown in
More particularly,
In some embodiments, the set of light emitters 702 may be formed in, and share, a set of epitaxial layers on the substrate 706. In other embodiments, the set of light emitters 702 may be attached to the substrate 706 individually or in groups.
In some embodiments, an electrical interface 712 may be formed on the substrate 706 and/or in a set of epitaxial layers on the substrate 706. The electrical interface 712 may provide a means for operating the set of light emitters 702, and may include a plurality of conductive traces, electrical contacts, and/or electrical components.
Also shown in
In contrast to what is shown in
By way of example, the proximal ends of the optical fibers 704 in each optical fiber group 710 are shown packed in an array of proximal ends of the optical fibers 704 (i.e., each optical fiber 704 in an optical fiber group 710 has a proximal end abutted to the proximal ends of adjacent optical fibers in the optical fiber group 710). Similarly, the proximal ends of the optical fiber groups 710 are shown packed in an array of proximal ends of optical fiber groups 710 (i.e., each optical fiber group 710 has a proximal end abutted to the proximal ends of adjacent optical fiber groups 710). In alternative embodiments, some or all of the proximal ends of the optical fiber groups 710 may be separated from the proximal ends of adjacent optical fiber groups 710 by a gap (e.g., an air gap) and/or fill material.
The optical fibers 704 may in some cases include cladding (e.g., optical shielding along the length thereof, which may prevent light that enters the proximal end of an optical fiber from escaping the optical fiber, and which may prevent light that does not enter the proximal end of the optical fiber from entering the wall of the optical fiber).
A beam of light emitted by a light emitter may have a beam axis that is or is not aligned with a particular optical fiber, but the beam of light may illuminate the proximal ends of multiple optical fibers 704 in an optical fiber group 710. The beams of light (i.e., the set of beams) emitted by the light emitters 702 of a light emitter group 708 may provide illumination to all or only some of the optical fibers 704 in an optical fiber group 710. Some of the light emitted by the light emitters 702 may be lost in the fill material or gaps (e.g., interstitial areas) between adjacent optical fibers 704 and/or in the fill material or gaps (e.g., interstitial areas) between adjacent optical fiber groups 710.
The proximal ends of the optical fibers 704 may be separated from the light emitters 702 by a gap (e.g., an air gap) and/or fill material (e.g., an OCA), as described with reference to
In some embodiments, a diffuser may be positioned to receive light exiting the distal ends of the optical fibers 704, or the distal ends of the optical fibers 704 may be shaped such that the distal ends of the optical fibers function as diffusers. The diffuser may be formed of glass or plastic, for example.
More particularly,
In some embodiments, the set of light emitters 802 may be formed in, and share, a set of epitaxial layers on the substrate 806. In other embodiments, the set of light emitters 802 may be attached to the substrate 806 individually or in groups.
In some embodiments, an electrical interface 808 may be formed on the substrate 806 and/or in a set of epitaxial layers on the substrate 806. The electrical interface 808 may provide a means for operating the set of light emitters 802, and may include a plurality of conductive traces, electrical contacts, and/or electrical components.
Also shown in
Similarly to what is shown in
The optical fibers 804 may in some cases include cladding (e.g., optical shielding along the length thereof, which may prevent light that enters the proximal end of an optical fiber from escaping the optical fiber, and which may prevent light that does not enter the proximal end of the optical fiber from entering the wall of the optical fiber).
A beam of light emitted by a light emitter 802 may have a beam axis that is or is not aligned with a particular optical fiber 804, but the beam of light may illuminate the proximal ends of multiple optical fibers 804. The beams of light emitted by the light emitters 802 may provide illumination to all or only some of the optical fibers 804. Some of the light emitted by the light emitters 802 may be lost in the fill material or gaps (e.g., interstitial areas) between adjacent optical fibers 804.
To ensure a uniform output at the distal ends of the optical fibers 804, each light emitter 802 (or the set of light emitters 802) may need to be aligned with the set of optical fibers 804, so that each light emitter 802 provides the same illumination pattern on the same number and pattern of optical fibers 804.
The proximal ends of the optical fibers 804 may be separated from the light emitters 802 by a gap (e.g., an air gap) and/or fill material (e.g., an OCA), as described with reference to
Although the foregoing description indicates that a set of light emitters may include VCSELs, EELs, HCSELs, QDLs, LEDs, and so on, VCSELs may be preferable in that they can often be manufactured with a higher density and can sometimes have a better-controlled numerical aperture (NA).
The foregoing description, for purposes of explanation, uses specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art, after reading this description, that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. They are not targeted to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art, after reading this description, that many modifications and variations are possible in view of the above teachings.
This application is a nonprovisional and claims the benefit under 35 U.S.C. 119(e) of U.S. Provisional Patent Application No. 63/226,347, filed Jul. 28, 2021, the contents of which are incorporated herein by reference as if fully disclosed herein.
Number | Date | Country | |
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63226347 | Jul 2021 | US |