The present disclosure relates to joining fiber optic cables, and in particular to an optical fiber splice closure for joining fiber optic cables and a method of installing fiber optic cables.
When deploying fiber to the home (FTTH) for telecommunications customers, fiber optic drop cable is provided on order from a terminal box of the telecommunications service provider to the customer's home. Current practice for installing the fiber optic drop cables requires a service technician traveling to the customer's home with various pre-defined lengths of pre-terminated drop cables (e.g. lengths ranging between 20 m to 300 m), determining the length of drop cable required, and cutting the drop cable to size or looping extra length in the terminal box. The drop cable is mechanically connected to the terminal box at one end, and to the customer's equipment (e.g. transition box or jack) at the other. The drop cable between the terminal and the customer's home may be buried underground or traversed aerially.
Installing fiber optic drop cables as described above generally requires lots of space for the pre-defined lengths of drop cables (both at warehouses and in the service technician trucks), and also results in waste when cutting the drop cables to the required lengths. Terminating the fiber optic drop cable through fusion splicing is not performed because there is no way to terminate a bulk drop on the terminal side with a proper enclosure, and there is no way to build a reliable connector on-site. Furthermore, existing enclosures for housing fiber optic cable splice are too large, making them more cumbersome to bury underground, and if left above ground such as connected to a pole, may be undesirable to the public viewing.
Accordingly, optical fiber splice closures and methods of installing fiber optic cables remain desirable.
Further features and advantages of the present disclosure will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
In accordance with one aspect of the present disclosure, a strain relief assembly for securing first and second fiber optic cables is disclosed, each fiber optic cable having optical fiber, a strength member, and an outer sheath enclosing the optical fiber and the strength member, the strain relief assembly comprising: a bracket; a first outer securing member coupled with the bracket for securing the outer sheath of the first fiber optic cable; a second outer securing member coupled with the bracket for securing the outer sheath of the second fiber optic cable; and at least one inner securing member coupled with the bracket for securing the strength members of the first and second fiber optic cables along lengths thereof where the outer sheaths have been removed; wherein the at least one inner securing member is arranged closer to a center along a longitudinal length of the bracket than the first and second outer securing members.
The strain relief assembly may be configured such that the at least one inner securing member comprises first and second inner securing members.
The strain relief assembly may be configured such that one or more of the securing members comprises a pair of securing members.
The strain relief assembly may be configured such that one or more of the securing members are configured to be folded or crimped to secure the respective outer sheath or strength members.
The strain relief assembly may be configured such that the bracket further comprises first and second support members for supporting the first and second fiber optic cables.
The strain relief assembly may be configured such that the bracket comprises a depression between the respective first and second support members and a length of the bracket along which the securing members are arranged, and wherein the depression has a bottom surface that is disposed lower than the length of the bracket along which the securing members are arranged when viewed from the side.
The strain relief assembly may be configured such that the bracket further comprises a ridge for securing the strength members in conjunction with the at least one inner securing member.
The strain relief assembly may be configured such that the ridge is formed from a ridge-forming member coupled with the bracket.
The strain relief assembly may be configured such that the ridge is disposed at the center of the bracket.
The strain relief assembly may be configured such that the at least one inner securing member comprises first and second inner securing members disposed at respective sides of the ridge.
The strain relief assembly may be configured such that the bracket is made of metal.
In accordance with another aspect of the present disclosure, an optical fiber splice closure for joining first and second fiber optic cables is disclosed, each fiber optic cable having optical fiber, a strength member, and an outer sheath enclosing the optical fiber and the strength member, the optical fiber splice closure comprising: an enclosure having a base portion and a top portion connectable with each other, the base portion and the top portion when connected configured to define first and second openings for first and second fiber optic cables, respectively; and a strain relief assembly disposed inside of the enclosure, comprising: a bracket; a first outer securing member coupled with the bracket for securing the outer sheath of the first fiber optic cable; a second outer securing member coupled with the bracket for securing the outer sheath of the second fiber optic cable; and at least one inner securing member coupled with the bracket for securing the strength members of the first and second fiber optic cables along lengths thereof where the outer sheaths have been removed; wherein the at least one inner securing member is arranged closer to a center along a longitudinal length of the bracket than the first and second outer securing members.
The optical fiber splice closure may be configured such that the at least one inner securing member comprises first and second inner securing members.
The optical fiber splice closure may be configured such that one or more of the securing members comprises a pair of securing members.
The optical fiber splice closure may be configured such that one or more of the securing members are configured to be folded or crimped to secure the respective outer sheath or strength member.
The optical fiber splice closure may be configured such that the bracket further comprises first and second support members for supporting the first and second fiber optic cables.
The optical fiber splice closure may be configured such that the bracket comprises a depression between respective first and second support members and a length of the bracket along which the securing members are arranged, and wherein the depression has a bottom surface that is disposed lower than the length of the bracket along which the securing members are arranged when viewed from the side.
The optical fiber splice closure may be configured such that the bracket further comprises a ridge for securing the strength members in conjunction with the at least one inner securing member.
The optical fiber splice closure may be configured such that the ridge is formed from a ridge-forming member coupled with the bracket.
The optical fiber splice closure may be configured such that the ridge is disposed at the center of the bracket.
The optical fiber splice closure may be configured such that the at least one inner securing member comprises first and second inner securing members disposed at respective sides of the ridge.
The optical fiber splice closure may be configured such that the enclosure comprises a flooding compound disposed in an interior thereof.
The optical fiber splice closure may be configured such that the strain relief assembly is made of metal.
The optical fiber splice closure may be configured such that the top and bottom portions of the enclosure are made of LDPE or MDPE UV protected plastic.
In accordance with another aspect of the present disclosure, a method of installing first and second fiber optic cables is disclosed, each fiber optic cable having optical fiber, a strength member, and an outer sheath enclosing the optical fiber and the strength member, the method comprising: removing the outer sheaths at ends of the first and second fiber optic cables to be connected to expose the respective strength members and the optical fibers; securing the outer sheaths of the first and second fiber optic cables with respective first and second outer securing members of a strain relief assembly, and securing the strength members of the first and second fiber optic cables with at least one inner securing member of the strain relief assembly, wherein the first and second outer securing members and the at least one inner securing member are coupled with a bracket, and wherein the at least one inner securing member is arranged closer to a center along a longitudinal length of the bracket than the first and second outer securing members; splicing the optical fibers of the first and second fiber optic cables; placing the strain relief assembly into the enclosure; and closing the enclosure by connecting the top and bottom portions thereof.
In the method, splicing the optical fibers may comprise fusing the optical fibers.
The method may further comprise placing heatshrink over the fused optical fibers.
In the method, splicing the optical fibers may comprise mechanically splicing the optical fibers.
The method may further comprise filling the enclosure with flooding compound.
In the method, the first fiber optic cable may be fiber optic drop cable extending between a terminal box and a customer premise, and the second fiber optic cable is coupled with a pig-tail connector to the terminal box.
In accordance with another aspect of the present disclosure, a method of repairing existing fiber optic cable is disclosed, comprising: cutting the existing fiber optic cable to remove a length of damaged portion, the existing fiber optic cable with the length of damaged portion removed having first and second exposed end portions; cutting a length of new fiber optic cable corresponding to the length of damaged portion of the existing fiber optic cable, the length of new fiber optic cable having first and second exposed end portions; joining the first exposed end portions of the existing fiber optic drop cable and the new fiber optic drop cable in a first optical fiber splice closure in accordance with the above-described installation method; and joining the second exposed end portions of the existing fiber optic drop cable and the new fiber optic drop cable in a second optical fiber splice closure in accordance with the above-described installation method.
The present disclosure describes an optical fiber splice closure for joining two fiber optic cables. The optical fiber splice closure is contemplated for use in bulk fiber drop when providing fiber to the home (FTTH), where the fiber optic drop cable is provided on a reel that service technicians can drive to the installation site and cut to length. One end of the fiber optic drop cable can be joined with a small length of fiber optic cable having any kind of pig-tail connector for connection to the terminal box, while the other end of the fiber optic drop cable can be joined to the customer premise. Accordingly, carrying multiple lengths of pre-terminated drops is no longer required. The optical fiber splice closure can be used with any kind of pig-tail connectors, allowing for more flexibility in installation. The optical fiber splice closure as disclosed herein securely encloses the spliced optical fibers and holds the fiber optic cables while also providing a damage- and weather-resistant enclosure. The optical fiber splice closure may be particularly advantageous in that it allows for splicing of the optical fibers housed within a relatively small enclosure which facilitates stacking, is hardly noticeable by the public, and can be easily buried underground.
The optical fiber splice closure comprises a strain relief assembly with a plurality of securing members that securely holds the two fiber optic cables being joined, and an enclosure that houses the strain relief assembly. The configuration of the strain relief assembly allows for securing the two fiber optic cables in a compact space, thus permitting a compact enclosure of the optical fiber splice closure, while also providing quick and easy installation in the field.
A method of installing fiber optic cables using the optical fiber splice closure is also disclosed. The optical fiber splice closure and ease of installation also facilitates repairing damaged fiber optic cable. A method of repairing existing fiber optic cable is disclosed.
While reference in the description is particularly made with regards to fiber optic drop cables for use in providing FTTH, it will be appreciated by a person skilled in the art that the optical fiber splice closure and methods disclosed herein are not limited to use in drop cable and may also be used more generally for joining any two fiber optic cables in various fiber installation applications.
Embodiments are described below, by way of example only, with reference to
The optical fiber splice closure 100 further comprises a strain relief assembly 120 disposed inside of the enclosure (in
The strain relief assembly 120 comprises a bracket 122 and a plurality of securing members disposed along an longitudinal length of the bracket 122. The bracket 122 may have a rough finish to prevent slippage of the fiber optic cables being joined. The strain relief assembly 120 shown in
For instance, the bracket 122 and the securing members 124a-h may be made of aluminum or another type of soft metal that is able to be crimped without cracking. Use of pliable tabs as securing members that can be crimped or folded may be particularly advantageous in that it is easy to secure the fiber optic cable and also that the tabs can secure various types of fiber optic cables (i.e. different shapes/configurations, thickness, etc.) because they are crimped around the fiber optic cable. The crimping of pliable tabs to secure the fiber optic cables also facilitates easy installation in the field. Other types of securing members may also be used, for example, screw-type clamps, hose clamps, etc., though these may necessitate larger optical fiber splice closures. As depicted in
The strain relief assembly 120 may further comprise one or more support members for supporting the fiber optic cables. In
The strain relief assembly 120 may further comprise a ridge-forming member 130 close to the center of the bracket 122. As shown in
The strain relief assembly 120 is configured to secure two single fiber optic cables 150a and 150b. Each of the fiber optic cables 150a and 150b comprise optical fibers 152a and 152b, a strength member 154a and 154b, and an outer sheath 156a and 156b that encloses the optical fibers and the strength member. The fiber optic cables 150a and 150b may have various configurations such as flat drop cable, round drop cable, etc.
As seen in
The inner securing members 124c and 124e, which are arranged closer to a center of the bracket along the longitudinal length of the bracket 122, are configured for securing the strength members 154a and 154b of the fiber optic cables 150a and 150b. Securing the strength members 154a and 154b with the securing members 124c and 124e restricts movement of the fiber optic cables 150a and 150b. Each of the securing members 124c and 124e may secure both of the strength members 154a and 154b of the fiber optic cables (see
The securing members of the strain relief assembly 120 thus position and securely hold the fiber optic cables 150a and 150b being connected. While
As depicted in
As depicted in
In the installation method, the outer sheaths at ends of the fiber optic cables to be connected are removed to expose the respective strength members and optical fibers (602). An amount of the outer sheath being removed is in relation to the strain relief assembly and the length of optical fiber required for splicing. That is, enough of the outer sheath should be removed so that splicing can be performed, and such that the fiber optic drop cables are able to be arranged with the outer securing members of the strain relief assembly 120 able to secure the outer sheaths 156a and 156bof the fiber optic drop cables 150a and 150b and with the inner securing member(s) of the strain relief assembly 120 able to secure the strength members 154a and 154b of the fiber optic drop cables 150a and 150b (see
The optical fibers of the fiber optic drop cables are spliced (606). The optical fibers may be fused or mechanically connected. Where the optical fibers are fused, heatshrink may be placed over the splice. The strain relief assembly is placed into the enclosure (608). The enclosure may be filled with flooding compound to prevent water ingress and protect the splice, particularly where the optical fiber splice closure is to be used in outdoor applications or in applications where there is concern of water ingress. Excess length of optical fiber may be coiled and secured in the enclosure, for example by setting in the flooding compound. The enclosure is securely closed (610).
In the repair method 700, the existing fiber optic drop cable is cut to remove a length of damaged portion (702). Cutting the existing fiber optic drop cable exposes first and second end portions. A length of new fiber optic drop cable is cut based on the length of the damaged portion of the existing fiber optic drop cable that was removed (704). When bulk fiber optic drop cable is used, the length of the new cable can be readily cut without producing excess waste. The length of new fiber optic drop cable will be cut slightly larger than the length of the damaged portion of the existing fiber optic drop cable in order to provide excess length for performing the splicing. The length of new fiber optic drop cable has first and second exposed end portions.
The first exposed end portions of the existing fiber optic drop cable and the new fiber optic drop cable are connected using a first optical fiber splice closure (706). The second exposed end portions of the existing fiber optic drop cable and the new fiber optic drop cable are connected using a second optical fiber splice closure (708). The method for installing the ends of the existing fiber optic drop cable and the new fiber optic drop cable in the optical fiber splice closure may comprise the method 600.
It would be appreciated by one of ordinary skill in the art that the system and components shown in the figures may include components not shown in the drawings. For simplicity and clarity of the illustration, elements in the figures are not necessarily to scale, are only schematic and are non-limiting of the elements structures. It will be apparent to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as described herein.
This application claims priority to U.S. Provisional Patent Application No. 62/941,978, filed on Nov. 29, 2019, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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62941978 | Nov 2019 | US |