This disclosure relates to multicore optical fibers and their manufacture.
Multicore optical fibers can be used as distributed optical sensors to measure, e.g., bend, twist, axial strain, and/or temperature along the fiber. From these measurements, the two-dimensional or three-dimensional shape of the fiber can be calculated. Fiber shape sensing is useful, for example, in computer-aided or manual procedures where shape sensing is used to aid in determining the configuration or computer-operated or manual tools. In robotically assisted procedures, shape sensing can be used to aid in determining the configuration of robotic elements, or tools manipulated by the robotic elements. As a specific medical example, fiber shape sensing better enables precise determination of the location of a tool near or within the patient's body based on a measurement of the three-dimensional fiber shape, in diagnostic or therapeutic procedures such as: data gathering, sample collection, and surgery.
Accurate three-dimensional shape calculations generally involve measurements from at least four waveguide cores of the fiber: a central waveguide core and three or more peripheral waveguide cores. Optical frequency-domain reflectometry may be used to interrogate each waveguide core, giving a high-resolution mapping of strain along the fiber. Twist can be measured by looking at the difference in common mode strain between all the outer waveguide cores and the central waveguide core. For example, if the fiber is spun during fabrication, the intrinsic twist created thereby in the peripheral waveguide cores allows for discrimination between twist directions.
During operation, some of the light in the waveguide cores can escape into the cladding. Such escaped light that does not exit the fiber can: reenter the same waveguide core at another location, enter another waveguide core, or stay in the cladding and potentially enter one of the waveguide cores at another location. Light that enters a different waveguide core, or that reenters the same waveguide core, can decrease the accuracy of the optical sensor since the total time of flight is uncontrolled.
For example, light can leave a core of a fiber and directly couple into another core of the fiber, separate from any discontinuities in the fiber, such as, e.g., connectors or splices.
As another example, at discontinuities in the fiber, such as, e.g., connectors or splices, some of the light in the waveguide cores is more likely to escape into the cladding of the fiber. While resulting in some decrease in signal levels, this is generally not problematic as long as the light lost to the cladding travels to the outer surface of the cladding and interacts with the surrounding fiber coating to be stripped out and absorbed or dissipated (e.g., by scattering off irregularities into the ambient air). On the other hand, if light is not effectively removed from the cladding, it can couple back into one or more of the waveguide cores at another discontinuity, resulting in mixing of signals of different waveguide cores, which undermines the accuracy of the measurements. Unfortunately, not all coatings effectively facilitate removal of light from the cladding. For example, silicone coatings, which have desirable characteristics for some applications, such as biocompatibility or ultraviolet transparency, have a lower refractive index than the fused-silica claddings commonly employed in optical fibers. Fiber sensors with such coatings can fail to strip out light travelling in the cladding due to greater likelihood of total internal reflection at the cladding-coating interface.
in approaches described herein, the removal of light from the cladding of an optical fiber is achieved through the addition of an absorber material to the cladding and/or to one or more unused waveguide cores of the fiber. An absorber material is herein understood as a material that is absorptive to light at least in a wavelength hand in which the optical fiber is configured to operate as a sensor. A waveguide core is “unused” when it is not intended for sensing in the wavelength band of the optical fiber when the sensing cores are sensing in the wavelength band. Such an unused waveguide core may be used only to help remove light from the cladding, or be used for a variety of other purposes other than sensing in the wavelength band when the sensing cores are sensing in the wavelength band. For optical fibers used as sensors in the optical and near-infrared wavelength regime, for example, suitable absorber materials include, without limitation, erbium, ytterbium, thulium, neodymium, chromium, and/or cobalt.
In accordance with various embodiments, the optical fiber is manufactured from a preform of stacked rods. Some of the stacked rods include doped cores to form the plurality of waveguide cores (e.g., one or more sensing cores and/or one or more unused cores), The fiber may be spun during production such that, in the finished fiber, one or more peripheral waveguide cores are helically wound about the central waveguide core and can be termed helical cores. The absorber material may be distributed throughout the rods (e.g., one or more of the rods that do not include doped cores), deposited in the interspatial areas between the rods, and/or added as dopants to cores that are not intended for use as sensing cores. Absorption of light by the absorber material in the cladding and/or unused waveguide cores obviates the need for the coating to remove light from the cladding to avoid mixing of signals, and thereby facilitates the use of coating materials with low refractive indices, such as, e.g., silicone.
In an aspect, an optical fiber sensor is configured to operate in a wavelength band. The fiber sensor comprises a cladding, at least one sensing core, and a coating. The at least one sensing core is in the cladding and extends along a length of the fiber sensor. The coating surrounds the cladding, and has a refractive index smaller than a refractive index of the cladding. At least one of the cladding and a helical core comprises an absorber material absorptive to light in the wavelength band.
In another aspect, a method of manufacturing a multicore optical fiber sensor configured to operate in a wavelength band comprises providing a fiber preform, drawing and simultaneously spinning the fiber preform to create a fiber, and coating the fiber with a coating material. The fiber preform comprises a plurality of doped cores and an absorber material absorptive to light in the wavelength band. Drawing and simultaneously spinning the fiber preform creates helical waveguide cores for the fiber; the helical waveguide cores are formed from multiple doped cores of the plurality of doped cores. The coating material has a refractive index that is smaller than a refractive index of the doped cores.
In yet another aspect, a fiber-optic sensing system comprises a multicore optical fiber assembly. The multicore optical fiber assembly comprising multiple fiber segments optically coupled to each other at one or more discontinuities. A distal fiber segment of the multiple fiber segments comprises a plurality of waveguide cores embedded in a cladding. At least some waveguide cores of the plurality of waveguide cores are to be used as sensing cores in a wavelength band. An absorber material is in at least one of the cladding and an unused waveguide core of the plurality of waveguide cores. The unused waveguide core is not used for sensing in the wavelength band. The absorber material being absorptive to light in the wavelength band in which the sensing cores. The multicore optical fiber assembly does not include a mode stripper in the distal fiber segment.
In one aspect, the instant disclosure provides a multicore optical fiber sensor including a cladding made of fused silica), a plurality of waveguide cores embedded in the cladding, and, surrounding the cladding, a coating (e.g., made of silicone or another polymer) having a refractive index that is smaller than the refractive index of the cladding. At least some (but not necessarily all) of the waveguide cores are to be used as sensing cores. The cladding and/or one or more helically wound unused waveguide core(s) not used for sensing in the same band as the sensing cores include an absorber material that is absorptive to light in a wavelength band in which the fiber sensor is configured to operate.
In another aspect, a method of manufacturing a multicore optical fiber sensor (e.g., as described above) is provided. The method includes providing a fiber preform including a plurality of doped cores and an absorber material absorptive to light in a wavelength band in which the fiber sensor is to operate; drawing and simultaneously spinning the fiber preform to create a fiber sensor with helical waveguide cores formed from the doped cores, and coating the fiber sensor with a coating material having a refractive index that is smaller than a refractive index of the rods. The coating material may be at least partially transparent to ultraviolet light, in which case the method may further include optically writing fiber Bragg gratings (FBGs) into the waveguide cores through the coating material. The fiber preform may be created from a plurality of stacked rods, with doped cores extending along center axes of some of the rods. Creating the fiber preform may include distributing the absorber material throughout at least some of the stacked rods; depositing the absorber material on the interior surface(s) of one or more rods whose doped cores will form waveguide cores not to be used as sensing cores; or depositing the absorber material in interspatial areas between the stacked rods. The method further includes coating the preform with a coating material having a refractive index that is smaller than a refractive index of the rods. The coating material may be at least partially transparent to ultraviolet light, in which case the method may further include optically writing fiber Bragg gratings into the waveguide cores through the coating material.
In yet another aspect, a fiber-optic sensing system incorporating a multicore optical fiber is described. In this system; the multicore optical fiber takes the form of a fiber assembly comprising two or more fiber segments optically coupled to each other at one or more discontinuities. The fiber segments include a plurality of waveguide cores embedded in a cladding, and at least some of the waveguide cores are to be used as sensing cores. At least a distal one of the fiber segments includes an absorber material in at least one of the cladding and an unused one of the waveguide cores (meaning in the cladding and/or in an unused one of the waveguide cores). The multicore optical fiber assembly does not include a mode stripper in the distal fiber segment (or, in some embodiments, anywhere else in the assembly). The system may also include a plurality of single-mode fibers coupled, via a fan-out module, to a proximal end of the waveguide cores of the multicore optical fiber assembly, and an optical interrogator coupled to proximal ends of the single-mode fibers.
The foregoing will be more readily understood from the following description of various example embodiments, in particular, when taken in conjunction with the accompanying drawings, in which:
The drawings use various fill patterns to visually distinguish between different types of components, but without any intent to denote particular materials.
Described herein are multicore optical fibers with an absorber material integrated into the cladding and/or into one or more unused waveguide cores of the fiber, as well as methods of manufacturing such fibers and systems in which they may be employed.
The cladding 104 is surrounded by a coating 106. The coating helps to protect the fiber 100 from external damage. For certain medical applications, such as applications that involve insertion of the fiber 100 into a patient's body, it may be beneficial to make the coating 106 from a biocompatible material such as, for example, silicone or a fluoropolymer, whose refractive indices are lower than that of silica. These materials also have the advantage of being at least partially transparent to UV light. Thus, coatings made of these materials can be made sufficiently transparent to ultraviolet light to allow for the writing of optical gratings (e.g., FBGs) through such materials and into the waveguides. Such gratings can be used to enable or to facilitate some types of measurements. The choice of coating materials that are in some respects beneficial can entail a refractive index of the coating material that is lower than that of the cladding 104, at least over a wavelength range encompassing the wavelength band of operation. For example, the refractive index of silicone is lower than that of fused silica. A low refractive index (compared to that of the cladding), however, renders the coating ineffective in removing stray light (herein understood as light not retained within the sensing waveguide cores) from the cladding. In accordance herewith, this insufficiency is addressed at least in part by rendering a portion of the fiber absorptive to light in the wavelength band in which the fiber is intended to operate. This can be accomplished by incorporating a suitable absorber material into the cladding 104 (that is, at least portions of the cladding 104), as conceptually indicated by hatching in
In accordance with various embodiments, a multicore optical fiber (e.g., fiber 100) is manufactured from a fiber preform by drawing the preform on a fiber tower. The preform may have a diameter much larger than that of the finished fiber, and the cross-section of the preform can resemble a larger version of the cross-section of the finished fiber. To construct the preform, rods (e.g., glass rods) may be stacked, e.g., in a hexagonal grid, and an outer tube may then be collapsed around the stack of rods. Some of the rods in the stack may be doped in a region surrounding the center axis of the rods, e.g., with germanium, to provide the waveguide cores. These core-forming rods themselves may be made by depositing the dopant on the interior surface of a tube and then collapsing the tube (e.g., by pulling the tube under heat and vacuum). The other rods may be uniform and, together with the tubes of the waveguide-forming rods and the outer tube, form the cladding. Alternatively to stacking and collapsing rods, the preform may be created by drilling bores into a silica preform and then inserting doped-silica rods into the bores. Either way, while the fiber is being drawn, it may be physically spun such that, as shown in
Returning to the description of
The above-described embodiments of multicore optical fibers with integrated absorber materials free the choice of fiber coating materials from refractive-index considerations, enabling the use of fiber coatings with low refractive index without the risk of signal mixing due to unchecked stray light propagation in the cladding. In addition, the absorption of light in the cladding by the absorber material can simplify and reduce the cost of systems in which the fibers are employed by obviating the need for separate components conventionally used to eliminate light lost to the cladding, such as mode strippers placed along the fiber.
The multicore optical fiber, due to its segmentation, includes multiple discontinuities where the segments are spliced or coupled via fiber-optic connector(s) 406. At these discontinuities as well as where the fiber terminates (e.g., at termination element 414), light can couple from the waveguide cores into the surrounding cladding, launching cladding modes travelling in either direction along the fiber. When these cladding modes encounter the next discontinuity, they, can re-enter the waveguide cores, resulting in undesirable signal mixing. For example, light reflected at the termination element 414 and travelling backward through the cladding of the distal fiber segment 404 can be reflected again, and coupled back into the waveguide cores, at the fiber-optic connector 406. To avoid such cladding-mediated cross-coupling between waveguide cores, many fiber-optic sensing systems include one or more mode strippers at or near the discontinuities or termination to strip out cladding modes. A mode stripper may be implemented, for example, as a small-radius local bend in the fiber that allows the cladding light to exceed the angle of total internal reflection and, thus, exit into the coating. In order to maintain a predominately straight section of fiber, the bend may be an S-bend or a small-diameter full loop in the fiber. Mode strippers may be placed, for example, in the distal fiber segment 404 at locations 418, right after the fiber-optic connector 406 (or splice) and/or right before the termination element 414. However, mode strippers increase the cost and size of fiber-optic sensing systems, and are in some circumstances not usable, e.g., due to size constraints placed on the system. Beneficially, the inclusion of absorber material in the cladding or unused waveguide core(s) of the multicore optical fiber as proposed herein (and described, e.g., with respect to
The technique described herein provide a number of potential advantages, including reducing the opportunity for light that escapes from a waveguide core in a fiber to enter that same waveguide core or another waveguide core in the fiber. This can provide greater design freedom for optical fibers. As a specific example, a multi-core fiber that utilizes a cladding and multiple optical cores has a limit on how close cores can be relative to each other before an unacceptable amount of crosstalk between the cores occurs for particular applications of the multi-core fiber. This can limit the number of optical cores that the fiber can contain, limit the size or shape of the fiber, and the like. Including absorber material absorptive to light in the operating wavelength band of such a fiber, such as in one or more cores not used for sensing, in the cladding, or in both core(s) and cladding can reduce such crosstalk; this can enable smaller fiber structures; increase the number of optical cores in the fiber, or both. Smaller fiber structures can be used in smaller confines, and can also be made to allow tighter bends or smaller curves. More optical cores can provide sensing capability for a larger number of parameters, or more accurate sensing. This technique can be used independently of, or along with, other methods of ameliorating crosstalk such as: increasing the light guiding ability of the core by adjusting core materials, dopant levels, or dopant materials, including mechanical structures such as trenches to depress the index of the material surrounding the core, etc.
While the disclosed subject matter has been described and explained herein with respect to various example embodiments, these examples are intended as illustrative only and not as limiting. Various modifications, additional combinations of features, and further applications of the described embodiments that do not depart from the scope of the subject matter may occur to those of ordinary skill in the art. Accordingly, the scope of the inventive subject matter is to be determined by the scope of the following claims and all additional claims supported by the present disclosure, and all equivalents of such claims.
This application claims the benefit of priority to U.S. Patent Provisional Application No. 62/520,929, filed on Jun. 16, 2017, which is incorporated by reference herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/037625 | 6/14/2018 | WO | 00 |
Number | Date | Country | |
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62520929 | Jun 2017 | US |