Patent Grant
7312169
1. Field of the Invention
This invention relates to an optical glass for precision molding, capable of carrying out a precision molding at a low temperature and needing no polishing and grinding after the precision molding.
2. Description of the Prior Art
Since the prior art optical glass of SF type (high referactive index, high dispersion) containing a large amount of lead oxide in the glass composition is very stable and has a relatively low softening point, the precision molding thereof is carried out at a low temperature zone. JP-A-1-308843 discloses a glass composition containing a large amount of lead oxide, rendered feasible at a further low temperature as an optical glass of SF type for precision molding. JP-A-7-247135 and JP-A-7-247136 disclose glasses of P2O5—PbO—Nb2O5—WO3-alkali metal oxide type each containing a large amount of lead oxide and JP-A-8-157231 discloses P2O5—B2O3—Nb2O5—WO3-alkali metal oxide type. Furthermore, JP-A-10-316448 discloses a glass of P2O5—B2O3—Nb2O5—WO3-alkali metal oxide type and JP-A-2001-058845 discloses a glass of P2O5—Nb2O5—Bi2O3—Na2O type.
However, the precision molding is generally carried out in a reducing atmosphere so as to prevent a mold from oxidation, so if lead oxide is contained in the glass composition, the lead oxide on the glass surface is reduced and deposited as lead on the surface of a precision molding lens. The lead is evaporated by heating for the precision molding, a part of which adheres to the surface of the mold material to form a convex part which is then transferred to the surface of the precision molding lens as it is. When such steps are continuously repeated, the surface accuracy of the precision molding lens cannot be maintained, so that not only such optical properties as designed can not be obtained, but also an operation for removing the lead adhered to the mold is required. This is not suitable for mass production of the lenses. Furthermore, because of containing lead oxide in large amounts, the specific gravity is increased and thus, there arises another problem that weight-lightening of an optical part is difficult in which these lenses are incorporated. Accordingly, the glasses disclosed in the foregoing JP-A-1-308843, JP-A-7-247135 and JP-A-7-247136 are not suitable, nor practically used as an optical glass for precision molding.
On the other hand, in a glass described in JP-A-8-157231, surely, lead oxide is not incorporated, but in place of the lead oxide, TiO2 is all incorporated, although claimed as an optional component, in order to obtain high refractive index, high dispersion properties as shown in Examples 7 to 11 of the second embodiment of the present invention. Consequently, the resulting glass is very strongly colored. In the ordinary optical systems, use of a single glass lens is not realistic and many optical systems are substantially composed of a number of lenses. Thus, it is desired that coloration of these glass lenses is rendered as little as possible. Accordingly, the glass described in JP-A-8-157231 is substantially caused to have high referactive index, high dispersion properties by TiO2, which cannot be said to be preferable from the standpoint of optical designing.
In the case of known mold materials for precision molding, there arises a problem that the higher is the precision molding temperature, the more is oxidation or deterioration of the mold material, thus resulting in difficulty in maintenance of the surface accuracy of the mold material and in mass production of lenses by the precision molding. On the other hand, the precision molding is generally carried out at a temperature of higher by 15 to 50° C. than the yield temperature (At) of the glass. That is, an optical glass to be subjected to precision molding must be precision molded at a temperature of as lower as possible and to this end, it is desired that the yield temperature (At) of the glass is as lower as possible.
In the foregoing JP-A-8-157231, however, there are no examples concerning a glass having a high refractive index, high dispersion properties [refractive index (nd) at least 1.83, Abbe number (νd) at most 26.0] and low softening property [yield temperature (At) at most 550° C.]. In this specification, the yield temperature is defined based on the measurement by TMA (Thermomechanical Analyzer).
The glass described in JP-A-10-316448 is an optical glass, the inventors have developed, of P2O5—Nb2O5—TeO2-alkali metal oxide type, according to which a high refractive index and high dispersion [refractive index (nd) of at least 1.83 and Abbe number (νd) of at most 26.0] and low softening properties [yield temperature (At) at most 550° C.] can substantially be achieved, but in view of influences upon the ambient environment or the human body by TeO2 contained in a glass composition, it is concluded that further improvements are required.
From the foregoing, the inventors have made various efforts for the purpose of providing a high refractive index and high dispersion, optical glass for precision molding, being free from coloring of the glass and excellent in mass production, and having a refractive index (nd) of at least 1.83 and an Abbe number (νd) of at most 26.0 and an effect of readily lowering the softening point of glass like lead oxide, tellurium oxide and further having low softening properties such as a yield temperature (At) of at most 550° C. without harmful components to the environment or human body, and consequently have reached an invention relating to a glass of P2O5—Nb2O5—Bi2O3—Na2O type as disclosed in JP-A-2001-058845.
However, the optical glass whose P2O5, Nb2O5, Bi2O3 and Na2O components are in the specified composition range as described in JP-A-2001-058845 has such a problem that it tends to be colored under irradiation of ultraviolet (UV) rays.
Accordingly, it is an object of the present invention to provide an optical glass for precision molding, capable of carrying out a precision molding at a low temperature, without needing polishing and grinding after the precision molding, whereby the above described problems of the prior art can be solved.
It is another object of the present invention to provide a high refractive index, high dispersion optical glass for precision molding, having excellent properties, i.e. refractive index (nd) of at least 1.83, Abbe number (νd) of at most 26.0 and effect of readily lowering the softening point of the glass such as by lead oxide or tellurium oxide, and further providing a low softening property shown by a yield temperature (At) of at most 550° C. as well as an improved mass production property with being less colored under irradiation of ultraviolet rays.
These objects can be attained by an optical glass for precision molding, in which P2O5, Nb2O5, Bi2O3 and Na2O, the Sum of P2O5+B2O3+GeO2 and the Sum of Li2O+Na2O+K2O are defined in the specified ranges.
The inventors have made various efforts to achieve the above described objects and consequently have found that in a glass of P2O5—Nb2O5—Bi2O3—Na2O type, there is a composition capable of achieving the above described objects in an Nb2O5 content lower zone than the composition range described in JP-A-2001-058845. The present invention is based on finding this knowledge.
That is, according to the present invention, there is provided a high refractive index, high dispersion optical glass for precision molding, having excellent properties, i.e. refractive index (nd) of at least 1.83, preferably 1.83 to 1.90, Abbe number (νd) of at most 26.0, preferably 26.0 to 21.0 and further providing a low softening property shown by a yield temperature (At) of at most 550° C., preferably at most 540° C. as well as an improved mass production property with being less colored under irradiation of UV rays.
Specifically, the present invention relates to a high refractive index, high dispersion optical glass for precision molding, which is represented, in terms of atoms for making up the glass, by the following chemical composition (wt %):
The reasons for limiting the composition range (% should be taken as those by weight unless otherwise indicated) of each component of the optical glass according to the present invention are as follows:
P2O5 is an essential component for the optical glass according to the present invention and a main component for composing a network structure of the glass, which is present in a proportion of 15.0 to 29.0%, since if more than 29.0%, the high refractive index and high dispersion cannot be maintained while if less than 15.0%, the devitrification tendency is increased to render the glass unstable. The preferred range is 16.0 to 28.0%.
B2O3 is an optional component but an effective component for composing a network structure similar to P2O5 and rendering uniform the glass using in a suitable amount, which is present in a proportion of 0 to 2.0%, since if more than 2.0%, the aimed refractive index and yield temperature (At) are hard to obtain to render the glass unstable. The preferred range is 0 to 1.0%.
GeO2 is an optional, but very effective component for composing a network structure similar to P2O5 and increasing the refractive index of the glass. If the amount of GeO2 exceeds 14.0%, the yield temperature (At) is increased. Because of the expensive raw material, use of this material in a large amount is not so realistic for the mass production. Accordingly, the content of GeO2 is in a range of 0 to 14.0%, preferably 0 to 13.5%.
When the sum of P2O5+B2O3+GeO2 exceeds 35.0%, the previously aimed refractive index and yield temperature (At) are hard to obtain and when less than 20.0%, the glass becomes unstable. Accordingly, the sum of P2O5+B2O3+GeO2 should be in a range of 20.0 to 35.0%, preferably 22.0 to 33.0%.
Li2O is an optional, but very effective component for lowering the softening point of the glass in the similar manner to Na2O. If using Li2O in a suitable amount with Na2O, a previously aimed low yield temperature (At) can be obtained. If exceeding 5.0%, however, the coefficient of thermal expansion of the glass is increased and correct transferring of a lens surface during precision molding is difficult, while the water resisting property is also deteriorated. Accordingly, the content of Li2O should be in a range of 0 to 5.0%, preferably 0 to 3.0%.
Na2O is an essential component for the optical glass according to the present invention and a very important component for largely contributing to the low softening and stability of the glass. If less than 3.0%, however, its effects are decreased, while if exceeding 14.0%, the water resisting property of the glass is deteriorated. Accordingly, the content of Na2O should be 3.0 to 14.0%, preferably 4.0 to 13.0%.
K2O is an optional, but very effective component for lowering the softening point of the glass in the similar manner to Na2O. If using K2O in a suitable amount with Na2O, a previously aimed low yield temperature (At) can be obtained. If exceeding 9.0%, however, the water resisting property of the glass is deteriorated. Accordingly, the content of K2O should be 0 to 9.0%, preferably 0 to 8.0%.
When the sum of Li2O+Na2O+K2O exceeds 15.0%, the glass tends to be unstable and the water resisting property of the glass is deteriorated. If less than 5.0%, the aimed low yield temperature (At) cannot be obtained. Accordingly, the sum of Li2O+Na2O+K2O should be in a range of 5.0 to 15.0%, preferably, 7.0 to 13.0%.
Nb2O5 is an essential component for the optical glass according to the present invention and a very effective component for attaining the aimed high refractive index, high dispersion. If less than 2.0%, however, the effects is decreased. When Nb in the glass, tending to readily be reduced, exceeds 22.0%, coloring of the glass is thickened under exposure to ultraviolet rays. Accordingly, the content of Nb2O5 should be in a range of 2.0 to 22.0%, preferably 2.5 to 21.5%.
Bi2O3 is an essential component for the optical glass according to the present invention and a very important component for lowering the yield temperature (At) in the similar manner to alkali metal oxides as well as raising the refractive index of the glass in the similar manner to Nb2O5. If less than 34.0%, however, the effect is decreased, while if exceeding 60.0%, the glass is very unstable. Accordingly, the content of Bi2O3 should be in a range of 34.0 to 60.0%, preferably 36.0 to 59.0%.
WO3 is an optional component but an effective component for attaining the aimed high refractive index, high dispersion properties according to the present invention, similar to Nb2O5, and when W in the glass, tending to be readily reduced, exceeds 5.0%, coloring of the glass is thickened under exposure to ultraviolet rays. Accordingly, the content of WO3 should be in a range of 0 to 5.0%, preferably 0 to 3.0%.
BaO is an optional component but an effective component for improving the solubility and stability of the glass. If the content of BaO exceeds 5.0%, however, a previously aimed low yield temperature (At) is hard to obtain. Accordingly, the content of BaO should be in a range of 0 to 5.0%, preferably 0 to 3.0%.
In2O3 is an optional component but an effective component for controlling the refractive index of the glass. If the content of In2O3 exceeds 7.0%, however, a previously aimed low yield temperature (At) is hard to obtain and the glass is unstable. Accordingly, the content of In2O3 should be in a range of 0 to 7.0%, preferably 0 to 5.0%.
In the optical glass of the present invention, in addition to the above described components, ZrO2, Ta2O5, Ga2O3, MgO, ZnO, CaO, SrO, etc. can be incorporated for the purpose of controlling the optical constants, improving the melting property and increasing the stability of the glass without departure from the scope of the present invention, but in order to obtain a good quality glass in agreement with the above described objects, it is desirable not to incorporate the above described components.
Production of the optical glass according to the present invention is carried out by weighing and mixing the corresponding raw material compounds so that a predetermined proportion of the object composition is given, for example, oxides, hydroxides, carbonates, nitrates and phosphates, adequately blending these materials, charging the resulting mixture in a platinum crucible, melting in an electric furnace at a temperature of 900 to 1200° C. with suitable agitation to render homogeneous, cleaning and casting the mixture in a preheated metallic mold at a suitable temperature and then gradually cooling. A small amount of a defoaming agent such as Sb2O3, etc. can further be added.
The following examples are given in order to illustrate the present invention in detail without limiting the same.
Examples of compositions (weight %) of the optical glass according to the present invention and their characteristic values of refractive index (nd), Abbe number (νd) and yield temperature (At) are shown in Table 1. The yield temperature (At) was measured by the use of a thermomechanical analyzer (TMA) in the case of raising the temperature at 5° C. per minute.
Optical glasses of this Example were prepared by using the corresponding oxides, hydroxides, carbonates, nitrates and phosphates as raw materials for each component, weighing these materials to give proportions of compositions as shown in Table 1, adequately mixing, then charging in a platinum crucible, melting in an electric furnace at 900 to 1200° C., stirring the mixture at a suitable time to render homogeneous, cleaning, then casting in a metallic mold preheated at a suitable temperature and gradually cooling to prepare an optical glass of each Example.
Then, a glass block with a predetermined weight was cut out of the resulting glass, polished in a columnar shape in conventional manner and subjected, as a preform, to precision molding to obtain several lens articles. These lenses exhibited good transferring property and there was found no adhesion of the glass and evaporated matters to a mold material.
Glasses of Comparative Examples 1 to 5 correspond to those of Examples 7 to 11, as the second embodiment of the invention described in JP-A-8-157231. In Table 2 are shown the refractive index (nd), Abbe number (νd), yield temperature (At) (which the inventors have really measured) and coloration (which refers to wavelengths exhibiting transmittance of 70% and 5%, represented as a unit of 10 nm through rounding at a decimal place) of these glasses. The measurement method and indication method of the coloration are according to Measurement Method of Coloration of Optical Glass in Japanese Optical Glass Industrial Standards (JOGIS 02-1975).
Generally, the higher is the refractive index of the glass, the larger is the reflectivity for light, so that the glass is seen colored in yellow with the naked eye. When TiO2 is incorporated as a glass component, furthermore, sharp absorption appears in the short wavelength zone and consequently, the resulting glass is further strongly colored. Since all the glasses of Comparative Examples 1 to 5 contain TiO2, as shown in Table 2, the coloration thereof all exhibit larger values than those of Example 8 in which highest refractive index, highest dispersion and strongest coloration were given. As exemplified in
Furthermore, it is well known that when TiO2 is incorporated in a glass composition, high refractive index, high dispersion properties of the glass composition can readily be obtained. However, the glass containing TiO2 tends to exhibit a high yield temperature (At) as apparent from the data of Comparative Examples showing higher yield temperatures (At) than those of Examples of the present invention. In particular, the glass of Comparative Example 5, having the similar high refractive index, high dispersion properties to those of the present invention as claimed, exhibited a very high yield temperature (At), i.e. 595° C. This can be considered due to that in the composition system of Comparative Examples 1 to 5 (P2O5—B2O3—Nb2O5—WO3-alkali metal oxides system), it is difficult to incorporate GeO2 considered very effective for increasing the refractive index therein so as to readily obtain high refractive index, high dispersion properties and accordingly, there is no way but adding TiO2 in addition to the essential components. That is, JP-A-8-157231 discloses that in the composition system of P2O5—B2O3—Nb2O5—WO3-alkali metal oxide, it is difficult to maintain the high refractive index, high dispersion properties so long as TiO2 is not added. In the glass of P2O5—Nb2O5—Bi2O3—Na2O system the present invention proposes, however, GeO2 can be incorporated while maintaining the low softening property, as shown in Examples and it is rendered easy to achieve a high refractive index.
Based on the above described reasons, any of the glasses of Comparative Examples 1 to 5 cannot be put to practical use for precision molding.
Comparative Example 6 corresponds to a glass of Example 14 according to an invention described in JP-A-2001-058845. The coloration (transmittance) of the optical glasses of Example 8 according to the present invention and Comparative Example 6 before and after irradiation of ultraviolet rays was measured to obtain results as shown in
a) is a curve showing the coloration (transmittance) of the glass of Example 8 before UV irradiation, (b) the glass of Example 8 after UV irradiation, (c) the glass of Comparative Example 6 before UV irradiation and (d) the glass of Comparative Example 6 after UV irradiation.
It will clearly be understood from these results that the glass of Example 8 gives a smaller change in transmittance even after irradiation of ultraviolet rays, while the glass of Comparative Example 6 shows a large change in transmittance i.e. large coloration after irradiation of ultraviolet rays.
According to the present invention, the glass, the inventors have already proposed in JP-A-10-316448, are largely improved to lower the softening point thereof like lead oxide, tellurium oxide, etc. and on the other hand, there can be provided a high refractive index, high dispersion optical glass for precision molding, containing no harmful components to the ambient environment and health and having excellent properties, i.e. yield temperature (At) of at most 550° C., refractive index (nd) of at least 1.83 and Abbe number (νd) of at most 26.0 and further providing a low softening property as well as an improved mass production property with less coloration by ultraviolet rays.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-007621 | Jan 2004 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4115131 | Ishibashi et al. | Sep 1978 | A |
| 4193807 | Ishibashi et al. | Mar 1980 | A |
| 4996173 | Tachiwana | Feb 1991 | A |
| 6333282 | Nakahata et al. | Dec 2001 | B1 |
| 20040266602 | Fujiwara et al. | Dec 2004 | A1 |
| Number | Date | Country |
|---|---|---|
| 1468974 | Oct 2004 | EP |
| 01-308843 | Dec 1989 | JP |
| 07-247135 | Sep 1995 | JP |
| 07-247136 | Sep 1995 | JP |
| 08-157231 | Jun 1996 | JP |
| 10-316448 | Dec 1998 | JP |
| 2001-58845 | Mar 2001 | JP |
| 2007015904 | Jan 2007 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050159290 A1 | Jul 2005 | US |
