The present invention relates to an optical head and an image forming apparatus incorporating the same.
Generally, a toner image forming device of an electrophotographic system comprises: a photosensitive body as an image carrier having a photosensitive layer on an outer peripheral surface thereof; a charger that uniformly charges the outer peripheral surface of the photosensitive body with electricity; an exposer for selectively exposing the outer peripheral surface, which is uniformly charged with electricity by the charger, to form an electrostatic latent image; and a developing device that applies toner serving as a developer to the electrostatic latent image formed by the exposer to make the latent image a visible image (toner image).
An image forming apparatus of a tandem type that forms a color image includes one of an intermediate transfer belt type, in which the toner image forming device described above are arranged in plural (for example, four) for an intermediate transfer belt, toner images formed on the photosensitive body by the single color toner image forming device are sequentially transferred to the intermediate transfer belt, and toner images of plural colors (for example, yellow, cyan, magenta, black) are overlapped together on the intermediate transfer belt to obtain a full color image on the intermediate transfer belt.
In the image forming apparatus of a tandem type, an optical head provided with a LED array or an organic EL element array is sometimes used as exposer. For example, Japanese Patent Publication No. 11-138899A discloses a light emitting diode array, in which light emitting diodes are mounted on a single chip.
An explanation will be given to an example of an optical head, in which an organic EL element is used for a light source and an image is formed on an image carrier by a rod lens array optical system.
An opaque cover 66 shields the photo emitter array 61 in the housing from a back face side of the housing 60. The reference numeral 63 denotes a photo emitter (organic EL element), and 64 a cover glass. A plate spring 67 pushes the cover 66 against the back face of the housing 60 to close an interior of the housing 60 in a light-tight manner. The housing 60 covers a periphery of a glass substrate 62 but opens a side thereof facing an image carrier 20. Thus light outgoing from the photo emitter 63 is projected onto the image carrier 20 through the rod lens 81.
In the optical head shown in
It is therefore an object of the invention to provide an optical head that eliminates formation of any ghost light spot on an image carrier due to stray light, and to provide an image forming apparatus incorporating such an optical head.
In order to achieve the above object, according to the invention, there is provided an optical head, adapted to form an electrostatic latent image on an image carrier, comprising:
a transparent substrate, having a first face adapted to oppose the image carrier and a second face opposing the first face;
an organic EL photo emitter, disposed so as to oppose the second face of the substrate and comprising:
a reflection reducer, eliminating stray light generated when the light emitted from the light emitting layer is reflected by at least the electrode layer.
With this configuration, since any ghost light spot is not formed on the image carrier due to the stray light, it is possible to prevent generation of image unevenness. Accordingly, it is possible to improve the image formation quality.
The reflection reducer may include an anti-reflection film disposed on a surface of the electrode layer facing the light emitting layer.
The reflection reducer may include an anti-reflection coating provided on a surface of the electrode layer facing the light emitting layer.
The reflection reducer may include a surface of the electrode layer facing the light emitting layer a surface roughness of which is made greater than a surface roughness of any other part of the electrode layer.
The reflection reducer may include a light absorbing layer provided on the first face of the substrate.
The reflection reducer may include a light reflecting layer provided on the first face of the substrate, and a light absorbing layer provided on end faces of the substrate connecting the first face and the second face.
The reflection reducer may include a light reflecting layer provided on the first face of the substrate, and a light leading member provided on end faces of the substrate connecting the first face and the second face, and adapted to lead light reflected by the light reflecting layer toward an area on the image carrier to be irradiated with the light emitted from the photo emitter.
The reflection reducer may include an anti-reflection film disposed on the second face of the substrate.
The reflection reducer may include an anti-reflection coating provided on the second face of the substrate.
The reflection reducer may include the second face of the substrate a surface roughness of which is made greater than a surface roughness of the first face of the substrate.
The reflection reducer may include a cover member adapted to be disposed between the first face of the substrate and the image carrier. In this case, the cover member is formed with an aperture adapted to allow only the light emitted from the photo emitter to pass therethrough.
Here, the cover member may be shaped into a frustum, and the aperture is formed at an apex portion thereof.
The substrate may be comprised of glass.
According to the invention, there is also provided an image forming apparatus, comprising:
an image carrier; and
an optical head, operable to form an electrostatic latent image on the image carrier, and comprising:
a reflection reducer, eliminating stray light generated when the light emitted from the light emitting layer is reflected by at least the electrode layer
The above objects and advantages of the present invention will become more apparent by describing in detail preferred exemplary embodiments thereof with reference to the accompanying drawings, wherein:
Embodiments of the invention will be described with reference to the accompanying drawings.
The image forming apparatus 1 comprises: a housing body 2; a first door cover 3 mounted to a front face of the housing body 2; and a second door cover (serving as an ejection tray) 4 mounted to an upper face of the housing body 2. The first door cover 3 comprises a lid 3′ which is able to opened and closed in association with the first door cover 3 or independently.
Arranged in the housing body 2 are an electrical equipment box 5 that houses therein a power circuit board and a control circuit board, an image forming unit 6, a ventilation fan 7, a transfer belt unit 9, and a sheet feeding unit 10. Arranged in the first door cover 3 are a secondary transfer unit 11, a fuser unit 12, and a sheet transporter 13. Expendable items in the image forming unit 6 and the sheet feeding unit 10 are made detachable from the body, in which case the items together with the transfer belt unit 9 can be removed for repair or exchange.
The transfer belt unit 9 comprises a drive roller 14 rotated by a drive source (not shown) arranged below the housing body 2, a follower roller 15 arranged obliquely upwardly of the drive roller 14, an intermediate transfer belt 16 stretched between the two rollers 14, 15 to be circulated in a direction indicated by an arrow as shown, and a cleaner 17 retractably coming in contact with a surface of the intermediate transfer belt 16. In this embodiment, the follower roller 15 and the intermediate transfer belt 16 are arranged in a direction, in which they are inclined relative to the drive roller 14 leftward in the figure.
A primary transfer member 21 composed of a leaf spring electrode in opposition to the image carriers 20 of respective image forming stations Y, M, C, K described later is caused by its elastic force to abut against a back face of the intermediate transfer belt 16, and transfer bias is applied to the primary transfer member 21. A test pattern sensor 18 is mounted on a support frame 9a of the transfer belt unit 9 to be close to the drive roller 14. The test pattern sensor 18 is one, which serves to position respective color toner images on the intermediate transfer belt 16 and to detect densities of respective color toner images to correct color misalignment and image densities of respective color images.
The image forming unit 6 comprises a plurality (four in the embodiment) of image forming stations Y (for yellow), M (for magenta), C (for cyan), K (for black), by which images of different colors are formed, and the image forming stations Y, M, C, K, respectively, comprise an image carrier 20 composed of a photosensitive drum, a charger 22, an optical head (image writer) 23, and a developing device 24, which are arranged around the image carrier 20. The charger 22, the image writer 23, and the developing device 24 are denoted by reference numerals only for the image forming station Y, and reference numerals are omitted for other image forming stations since the stations are the same in construction That order, in which the respective image forming stations Y, M, C, K are arranged, may be changed arbitrarily.
The image carriers 20 of the respective image forming stations Y, M, C, K are arranged to abut against a surface of the intermediate transfer belt 16, facing downward. Consequently, the respective image forming stations Y M, C, K are also arranged to be inclined leftward relative to the drive roller 14 in the figure. The image carriers 20 are rotated as indicated by an arrow in the figure in the circulating direction of the intermediate transfer belt 16. The intermediate transfer belt 16 is provided with the cleaner 17, which recovers toner left on the intermediate transfer belt after the transfer is performed.
The charger 22 is composed of a conductive brush roller connected to a high-voltage generating source, and an outer periphery of the brush abuts against and rotates at two to three times a circumferential speed of the image carrier 20 in a reverse direction to the rotating direction of the image carrier 20 to uniformly charge a surface of the image carrier 20 with electricity. Since the use of such charger 22 makes it possible to charge a surface of the image carrier with a very small electric current, contamination inside and outside the apparatus by a large amount of ozone as in the corona electrical charging system is eliminated. Also, since the brush roller abuts softly against the image carrier 20, toner left thereon after the transfer is performed is hard to adhere to the charging roller, so that it is possible to ensure a stable image quality and reliability in the apparatus.
The image writer 23 is an optical head in which organic EL elements are arrayed in an axial direction of the image carrier 20. Since an optical path length in such an optical head can be made shorter than a laser scanning optical system, the optical head can be made compact. Thus, it can be arranged close to the image carrier 20 and make the whole apparatus small in size. In this embodiment, the image carrier 20, the charger 22, and the image writer 23 in the respective image forming stations Y, M, C, K are integrated as one image carrier unit 25, and mounted on the support frame 9a together with the transfer belt unit 9 to be made capable of exchange, whereby positioning of the optical head relative to the image carrier 20 is preserved. It is configured such that the optical head is exchanged together with the image carrier unit 25.
Subsequently, the construction of the developing device 24 will be described with the image forming station K as a typical example. The developing device 24 comprises a toner container 26 that stores toner (shown by hatched portions in the figure), a toner storing part 27 formed in the toner container 26, a toner agitating member 29 arranged in the toner storing part 27, a partition member 30 compartmented and formed in an upper region of the toner storing part 27, a toner supplying roller 31 arranged above the partition member 30, a blade 32 provided on the partition member 30 to abut against the toner supplying roller 31, a developing roller 33 arranged so as to abut against the toner supplying roller 31 and the image carrier 20, and a control blade 34 that abuts against the developing roller 33. The image carrier 20 is rotated in the circulating direction of the intermediate transfer belt 16, and the developing roller 33 and the toner supplying roller 31 are rotated as indicated by an arrow in the figure in a reverse direction to the rotating direction of the image carrier 20.
The sheet feeding unit 10 comprises a sheet feeding part composed of a sheet feeding cassette 35, in which recording media P are stacked and held, and a pickup roller 36 that feeds the recording media P one by one from the sheet feeding cassette 35. Provided in the first door cover 3 are a resist roller pair 37 that regulates timing, in which the recording media P are fed to the secondary transfer part, the secondary transfer unit 11 brought into pressure contact with the drive roller 14 and the intermediate transfer belt 16, the fuser unit 12, the sheet transporter 13, a sheet ejecting roller pair 39, and a transporting path 40 for double-sided printing.
The fuser unit 12 comprises a heating roller 45 that houses therein a heating element such as a halogen heater, etc., a pressure roller 46 that pushes and biases the heating roller 45, a belt stretcher 47 arranged pivotably relative to the pressure roller 46, and a heat resisting belt 49 stretched between the heating roller 45 and the belt stretching member 47, and a color image secondarily transferred to a recording medium is fused therewith at a predetermined temperature in a nipping portion formed by the heating roller 45 and the heat resisting belt 49. In the embodiment, it becomes possible to arrange the fuser unit 12 in a space formed obliquely upwardly of the intermediate transfer belt 16, in other words, a space on an opposite side of the image forming unit 6 to the intermediate transfer belt 16, so that it is possible to decrease heat transfer to the image forming unit 6 and the intermediate transfer belt 16.
As shown in
A shielding portion 52 of the casing 50 is left between each of the openings 51 and the image writer 23, and a shielding portion 53 of the casing 50 is left between the charger 22 and the image writer 23. The shielding portions 52, 53, in particular, the shielding portion 52 between the opening 51 and the image writer 23 prevents ultraviolet rays from reaching the photo emitter 63 in the image writer 23. The reference numeral 82 denotes a cleaning pad that performs wiping in the case where the rod lens array 65 becomes dirty.
The respective image writer 23 is fixed in a predetermined position by fitting positioning pins 69, which are provided on both ends of the elongated housing 60, in opposite positioning holes on the casing 50 and screwing and fixing lock screws into threaded holes of the casing 60 through screw insertion holes 68 provided on the both ends of the elongated housing 60.
As shown in
As shown in
An insulating film 72 formed from SiO2 having a thickness in the order of 100 nm is deposited on the glass substrate 62 except contact holes on the TFTs 71, and anodes 73 formed from ITO having a thickness of 150 nm are formed so as to be connected to the TFTs 71 through the contact holes. Subsequently, an insulating film 74 formed from SiO2 having a thickness in the order of 120 nm is deposited on regions corresponding to other positions than the photo emitters 63.
Banks 75 formed from polyimide having a thickness of 2 μm and formed with holes 76, which correspond to the photo emitters 63, are provided on the insulating film 74, and an electron-hole injected layer 77 having a thickness of 50 nm and a light emitting layer 78 having a thickness of 50 nm are deposited, in this order from the anodes 73, in the holes 76 of the banks 75. A first cathode layer 79a formed from calcium having a thickness of 100 nm and a second cathode layer 79b formed from aluminum having a thickness of 200 nm are deposited in this order in a manner to cover an upper face of the light emitting layer 78, inner surfaces of the holes 76, and outer surfaces of the banks 75.
The photo emitter 63 of the photo emitter array 61 is provided above the layers to be covered by the cover glass 64 having a thickness in the order of 1 mm and inert gas 80 such as nitrogen gas is filled therebetween. Light emission from the photo emitters 63 is performed on a side of the glass substrate 62. Outgoing light La, Lb from the light emitting layer 78 is projected onto the image carrier 20 through the rod lenses 81. Since it is configured that the photo emitters (organic EL elements) 63 are formed on the glass substrate 62, light transmission is made favorable. In addition, the photo emitters 63 can be easily fabricated with an arbitrary shape.
When the photo emitters 63 operate to emit light, stray light is formed due to various factors in addition to the normal outgoing light La, Lb outgoing toward the image carrier 20. As described above, the second cathode layer 79b is formed from metal, such as aluminum, having a high reflection coefficient. Therefore, a part of stray light is reflected by the second cathode layer 79b to transmit the glass substrate 62 to form ghost light spots on the image carrier through the rod lenses 81.
In this embodiment, the optical head is constructed so that such ghost light spots are not formed on the image carrier. As an example of a concrete construction, measures are taken to decrease the cathode layers in reflection coefficient. Specifically, an anti-reflection layer 89 is formed on a surface of the first cathode layer 79a facing the light emitting layer 78 by sticking of an anti-reflection film, for example. With this configuration, the stray light is reflected by the second cathode layer 79b having a high reflection coefficient can be reduced, thus preventing that deterioration in image formation quality, which is caused by formation of ghost light spots on the image carrier 20.
The anti-reflection film is fabricated by alternately laminating a metal, a dielectric substance, and a transparent conductive material on a film by sputtering or deposition. Since such an anti-reflection film has used for various applications, it is possible to fabricate it with low cost.
Alternatively, the anti-reflection layer 89 may be formed by coating an anti-reflection coating liquid on the surface of the cathode layer facing the light is emitting layer 78. The anti-reflection coating liquid is coated in the wet process. In this case, reflection of stray light can be prevented by a simple processing. In addition, instead of providing the anti-reflection layer 89, the cathode layer can be decreased in reflection coefficient for stray light by increasing surface roughness of the surface of the second cathode layer 79b facing the light emitting layer 78. In this case, since any further member is not provided, cost reduction can be attained.
Next, a second embodiment of the invention will be described. Components similar to those in the first embodiment will be designated by the same reference numerals and repetitive explanations for those will be omitted.
In this embodiment, as shown in
The cover layer 85 is formed outside an effective light projecting region which is defined between dashed chain lines La and Lb in
Next, a third embodiment of the invention will be described. Components similar to those in the second embodiment will be designated by the same reference numerals and repetitive explanations for those will be omitted.
In this embodiment, as shown in
With the above configuration, stray light Lx and Ly reflected by the cover layer 86 to propagate in the glass substrate 62 to reach the ends thereof. Here, the light is absorbed by the light absorbing members 87 to be prevented from being projected onto the image forming region of the image carrier 20.
Next, a fourth embodiment of the invention will be described. Components similar to those in the third embodiment will be designated by the same reference numerals and repetitive explanations for those will be omitted.
In this embodiment, as shown in
Next, a fifth embodiment of the invention will be described. Components similar to those in the second embodiment will be designated by the same reference numerals and repetitive explanations for those will be omitted.
In this embodiment, as shown in
The formation of the anti-reflection layer 89 may be applicable with respect to the configurations of the third and fourth embodiments. By providing a plurality of measures for preventing stray light from being projected onto the image carrier 20, it is possible to effectively improve the image formation quality.
Next, a sixth embodiment of the invention will be described. Components similar to those in the first embodiment will be designated by the same reference numerals and repetitive explanations for those will be omitted.
In this embodiment, as shown in
With this configuration, it is possible to shield stray light reflected by the second cathode layer 79b. Accordingly, it is possible to prevent ghost light spots from being formed on the image carrier 20 by the stray light. That is, it is possible to prevent generation of image unevenness to improve the image formation quality.
Next, a seventh embodiment of the invention will be described. Components similar to those in the sixth embodiment will be designated by the same reference numerals and repetitive explanations for those will be omitted.
In this embodiment, as shown in
As shown in
The light leading cover 86 serves to prevent ghost light spots from being formed on the image carrier 20 by stray light, and can be used as a member for positioning the rod lens array 65 relative to the image carrier 20. Therefore, it is possible to prevent positional deviation of the rod lenses 81. Also, it is possible to prevent scattered toner from adhering to the rod lenses 81 to achieve prevention of contamination of the rod lenses 81.
Although the present invention has been shown and described with reference to specific preferred embodiments, various changes and modifications will be apparent to those skilled in the art from the teachings herein. Such changes and modifications as are obvious are deemed to come within the spirit, scope and contemplation of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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2005-048233 | Feb 2005 | JP | national |
2005-048234 | Feb 2005 | JP | national |
2005-048235 | Feb 2005 | JP | national |
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