This application claims priority to China Application Serial Number 202210299913.2, filed Mar. 25, 2022, which is herein incorporated by reference in its entirety.
The present disclosure relates to an optical measurement device and a calibration method of the optical measurement device.
In general, it may be necessary to calibrate the positions of an optical measurement device and a stage for measurement accuracy when the optical measurement device may be used to measure an object on the stage (such as an area, a length, or an appearance defect size of the object). A conventional method may dispose a level on the stage and adjust screws around the stage to make sure the stage is parallel to the ground. However, this conventional method does not calibrate the positions of the optical measuring device and the stage, so we have no idea whether an optical axis of the imaging lens group is parallel to the normal direction of the stage. In addition, when the measured size is on the order of microns, it requires very high measurement accuracy. A slight position shift will cause errors in the measurement results. So, it is necessary to calibrate the imaging lens group to make sure the optical axis is parallel to the normal direction of the stage.
An aspect of the present disclosure is related to a calibration method of an optical measurement device.
According to one embodiment of the present disclosure, a calibration method of an optical measurement device includes: disposing an object on a stage, wherein the object has a top surface and a bottom surface opposite to the top surface, the top surface has a first pattern, and the bottom surface has a second pattern; emitting an incident light to the object on the stage, wherein a first light is reflected after the incident light passes through the first pattern, and a second light is reflected after the incident light passes through the second pattern; receiving the first light and the second light by an imaging lens group to obtain a third pattern corresponding to the first pattern and a fourth pattern corresponding to the second pattern; transmitting the third pattern and the fourth pattern to an image sensor by the imaging lens group, wherein a center point of the third pattern and a center point of the fourth pattern are separated by a first distance on the image sensor; calculating a tilted angle between an optical axis of the imaging lens group and a normal direction of the stage according to the first distance; and adjusting the stage according to the tilted angle such that the normal direction of the stage is parallel to the optical axis of the imaging lens group.
In one embodiment of the present disclosure, the method further includes calculating the tilted angle according to a thickness between the top surface and the bottom surface of the object.
In one embodiment of the present disclosure, the method further includes calculating the tilted angle according a refractive index of the object.
In one embodiment of the present disclosure, the method further includes calculating the tilted angle according to a magnification of the imaging lens group.
In one embodiment of the present disclosure, the method further includes calculating a second distance between the first light and the second light according to the first distance, the tilted angle and the magnification.
In one embodiment of the present disclosure, emitting the incident light to the object on the stage further includes: emitting the incident light to a beam splitter of the imaging lens group by a coaxial light source; and reflecting the incident light to the object on the stage by the beam splitter.
In one embodiment of the present disclosure, the method further includes determining a first direction from the third pattern to the fourth pattern on the image sensor.
In one embodiment of the present disclosure, the method further includes moving the stage along a second direction, wherein the second direction is opposite to the first direction.
Another aspect of the present disclosure is related to an optical measurement device.
According to one embodiment of the present disclosure, an optical measurement device includes a stage, an object, a coaxial light source, a imaging lens group, an image sensor and a calculation unit. The object is disposed on the stage. The object has a top surface and a bottom surface opposite to the top surface. The top surface has a first pattern. The bottom surface has a second pattern. The coaxial light source is configured to emit an incident light to the object on the stage. The imaging lens group is located at one side of the coaxial light source. The imaging lens group is configured to receive a first light reflected by the first pattern and a second light reflected by the second pattern from the incident light to obtain a third pattern corresponding to the first pattern and a fourth pattern corresponding to the second pattern. The image sensor is located at one side of the imaging lens group facing away from the stage. The image sensor is configured to receive the third pattern and the fourth pattern. A center point of the third pattern and a center point of the fourth pattern are separated by a first distance on the image sensor. The calculation unit electrically is connected to the stage. The calculation unit electrically is configured to calculate a tilted angle between an optical axis of the imaging lens group and a normal direction of the stage according to the first distance and adjust the stage according to the tilted angle such that the normal direction of the stage is parallel to the optical axis of the imaging lens group.
In one embodiment of the present disclosure, the imaging lens group has a beam splitter, and the beam splitter is located between the image sensor and the object.
In one embodiment of the present disclosure, the beam splitter is configured to reflect the incident light to the object on the stage.
In one embodiment of the present disclosure, the object is located between the stage and the imaging lens group.
In one embodiment of the present disclosure, the object has a thickness between the top surface and the bottom surface. The calculation unit is further configured to calculate the tilted angle between the optical axis of the imaging lens group and the normal direction of the stage according to the thickness.
In one embodiment of the present disclosure, the object has a refractive index. The calculation unit is further configured to calculate the tilted angle between the optical axis of the imaging lens group and the normal direction of the stage according to the refractive index of the object.
In one embodiment of the present disclosure, the imaging lens group has a magnification. The calculation unit is further configured to calculate the tilted angle between the optical axis of the imaging lens group and the normal direction of the stage according to the magnification of the imaging lens group.
In one embodiment of the present disclosure, the calculation unit is further configured to calculate a second distance between the first light and the second light according to the first distance, the tilted angle and the magnification.
In one embodiment of the present disclosure, the calculation unit is further configured to determine a first direction from the third pattern to the fourth pattern on the image sensor.
In one embodiment of the present disclosure, the stage is further configured to move along a second direction opposite to the first direction.
In one embodiment of the present disclosure, an included angle between the incident light and the first light is twice the tilted angle.
In the embodiments of the present disclosure, the optical measurement device may calculate the tilted angle between the optical axis of the imaging lens group and the normal direction of the stage according to the first distance. Moreover, the optical measurement device may adjust the stage according to the tilted angle. Therefore, the normal direction of the stage of the optical measurement device may be corrected to be parallel to the optical axis of the imaging lens group, which may improve the measurement accuracy of the optical measurement device for measuring the object. The optical measurement device may be used in micron-level measurement systems that require high measurement accuracy.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper,” “front,” “back” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Specifically, the calculation unit 160 of the optical measurement device 100 may calculate the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the first distance d1. Moreover, the optical measurement device 100 may adjust the stage 110 according to the tilted angle θ. Therefore, the normal direction 112 of the stage 110 of the optical measurement device 100 may be corrected to be parallel to the optical axis a of the imaging lens group 140, which may improve the measurement accuracy of the optical measurement device 100 for measuring the object 120. The optical measurement device 100 may be used in micron-level measurement systems that require high measurement accuracy.
In some embodiments, the imaging lens group 140 has a beam splitter 144. The beam splitter 144 is located between the image sensor 150 and the object 120. The beam splitter 144 of the imaging lens group 140 is configured to reflect the incident light 132 to the object 120 on the stage 110. For example, the beam splitter 144 may be made of optical coating, but it is not limited in this regard.
In some embodiments, the object 120 is located between the stage 110 and the imaging lens group 140. The object 120 has a thickness h between the top surface 122 and the bottom surface 124. The calculation unit 160 is further configured to calculate the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the thickness h. In addition, the object 120 has a refractive index, and the calculation unit 160 is further configured to calculate the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the refractive index of the object 120. The imaging lens group 140 has a magnification, and the calculation unit 160 is further configured to calculate the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the magnification of the imaging lens group 140. In detail, the refractive index of the object 120 may be n, and the magnification of the imaging lens group 140 may be M, and the formula of the tilted angle θ, the magnification M, the thickness h, the refractive index n and the first distance d1 may be: M2h2/4d12×1/cos22θ−cos 2θ/2=n2+M2h2/4d12−½. That is, if the magnification M, the thickness h, the refractive index n and the first distance d1 are known, the calculation unit 160 may obtain the tilted angle θ through the numerical analysis method (the above formula). In this way, the stage 110 may be adjusted according to the tilted angle θ such that the normal direction 112 of the stage 110 of the optical measuring device 100 is parallel to the optical axis a of the imaging lens group 140, so as to improve the measurement accuracy of the optical measuring device 100.
In some embodiments, after the incident light 132 incident on the first pattern P1 and the second pattern P2 is reflected, the first light 136 and the second light 138 are separated by a second distance d2. The calculation unit 160 is further configured to calculate the second distance d2 between the first light 136 and the second light 138 according to the first distance d1, the tilted angle θ and the magnification M. In detail, a formula may be: d2=d1×cos 2θ/M. Therefore, if the magnification M, the first distance d1 and the tilt angle θ are known, the calculation unit 160 may obtain the second distance d2. In addition, a formula may be:
Therefore, if the thickness h, the refractive index n and the tilted angle θ are known, the calculation unit 160 may obtain the second distance d2.
It is to be noted that the connection relationship of the aforementioned elements will not be repeated. In the following description, a calibration method of an optical measurement device will be described.
Referring to both
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Next, the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 is calculated according to the first distance d1, and the stage 110 is adjusted according to the tilted angle θ such that the normal direction 112 is parallel to the optical axis a of the imaging lens group 140, as shown in
In some embodiments, calculating the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the first distance d1 further includes calculating the tilted angle θ according to the thickness h between the top surface 122 and the bottom surface 124 of the object 120. Calculating the tilted angle θ between the optical axis of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the first distance d1 further includes calculating the tilted angle θ according to the refractive index of the object 120. Calculating the tilted angle θ between the optical axis a of the imaging lens group 140 and the normal direction 112 of the stage 110 according to the first distance d1 further includes calculating the tilted angle θ according to the magnification of the imaging lens group 140. In detail, the refractive index of the object 120 may be n, and the magnification of the imaging lens group 140 may be M, and the formula of the tilted angle θ, the magnification M, the thickness h, the refractive index n and the first distance d1 may be:
That is, if the magnification M, the thickness h, the refractive index n and the first distance d1 are known, the calculation unit 160 may obtain the tilted angle θ through the numerical analysis method (the above formula). In this way, the stage 110 may be adjusted according to the tilted angle θ such that the normal direction 112 of the stage 110 of the optical measuring device 100 is parallel to the optical axis a of the imaging lens group 140, so as to improve the measurement accuracy of the optical measuring device 100.
In some embodiments, the calibration method further includes calculating the second distance d2 between the first light 136 and the second light 138 according to the first distance d1, the tilted angle θ and the magnification. In detail, a formula may be: d2=a1×cos 2θ/M. Therefore, if the magnification M, the first distance d1 and the tilt angle θ are known, the calculation unit 160 may obtain the second distance d2. In some embodiments, transmitting the incident light 132 to the object 120 on the stage 110 further includes: transmitting the incident light 132 to the beam splitter 144 of the imaging lens group 140 through the coaxial light source 130; and reflecting the incident light 132 to the object 120 on the stage 110 through the beam splitter 144.
Referring to both
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In summary, the optical measurement device may calculate the tilted angle between the optical axis of the imaging lens group and the normal direction of the stage according to the first distance. Moreover, the optical measurement device may adjust the stage according to the tilted angle. Therefore, the normal direction of the stage of the optical measurement device may be corrected to be parallel to the optical axis of the imaging lens group, which may improve the measurement accuracy of the optical measurement device for measuring the object. The optical measurement device may be used in micron-level measurement systems that require high measurement accuracy.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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202210299913.2 | Mar 2022 | CN | national |