The presence and enumeration of microorganisms in industrial samples have been traditionally determined by growing the microorganisms on the surface of agar in Petri dishes and counting the colonies. In the last two decades, other tests have been practiced for clinical and industrial specimens. These methods are based on culturing the specimens in liquid media and monitoring the metabolites generated during the growth of the micro-organisms. Several systems, such as the Bactometer (bioMerieux, Hazelwood, Mo., USA), BacTrak (Sy-Lab, Neupurkersdort, Austria), Malthus Systems (Lab M, Crawley, UK) and the RABIT (Bioscience International, Bethesda, Md., USA), are based on monitoring the electrical properties of the media measured via two metallic electrodes immersed in the growth media. The conductivity and capacitance of the electrode-media combination is measured by applying AC electrical current via the electrodes in the liquid media.
A novel and practical approach of culturing and monitoring microorganisms (bacteria, yeasts and molds) in test samples in the presence of interfering materials has been developed and successfully commercialized utilizing optical indicator substrates. One such product has been demonstrated by Turner, et al. (U.S. Pat. No. 4,945,060), Calandra, et al. (U.S. Pat. No. 5,094,955), Thorpe, et al. (U.S. Pat. No. 5,162,229), Di Guiseppi, et al. (U.S. Pat. No. 5,164,796) and Turner, et al. (U.S. Pat. No. 5,217,876). The basic principle of this device is to affix a disposable sensor to the interior surface of a transparent container that can monitor pH changes in the liquid media or the production of CO2 when the microorganisms grow and metabolize. The sensor comprises a solid composition or membrane with an indicator substrate immobilized on or within it. The sensor is placed flush against the inside surface of a container, such that the indicator substrate is visible from outside, and sealed to prevent the interfering compounds from getting between it and the container surface. In these embodiments the sensor is separated from the specimen and its growth media by a membrane or solid layer that permits the passage of gas molecules but prevents passage of ions. These devices are therefore characterized by two distinctive phases: (a) liquid phase that includes the growth media where the specimen is incubated and (b) solid phase in which the indicator substrate is embedded. In these devices, no growth media is present in the solid phase and no indicator substrate is present in the media. Practically, since sensors are based upon diffusion of CO2 gas (U.S. Pat. No. 5,217,876), they do require that the container is sealed during the incubation time so that the generated gas is pressurized through the sensor and cannot escape the container (U.S. Pat. No. 4,945,060). Consequently, these devices are limited to the determination of presence or absence of microorganisms in the tested samples which is adequate for clinical and sterility tests. Due to the solid nature of the sensor, the diffusion rate of the metabolites to the sensor is quite slow and may not be consistent for duplicate samples and, consequently, is inadequate for enumeration tests. The clear advantage of these devices is that they can be thermally sterilized (e.g., using autoclave at 121° C.) and, consequently, can be used for highly demanding sterility tests.
Another practical approach has been developed by Eden, et al. (U.S. Pat. No. 5,366,873), which is most suitable for food, dairy, and beverage samples. With this approach, the test container contains two distinct phases: (a) liquid phase, which is a mixture of growth media and indicator substrate, and (b) semi liquid phase, comprising a semi-liquid matrix, such as agar, and identical liquid compounds present in the liquid phase. Liquid molecules and ions can quickly diffuse between the two phases which are in equilibrium. The diffusion rate is higher in this device relative to the Turner device (U.S. Pat. No. 4,945,060), and its consistency makes it adequate for enumeration tests. The disadvantage of this device is that the semi-liquid phase disintegrates in higher temperatures and, therefore, the device cannot be thermally sterilized. Consequently, it cannot be used for clinical and sterility tests. Another disadvantage of this device is that the agar occasionally gets dislodged during transportation.
This invention provides a device and method for optically monitoring growth of microorganisms present in a test sample, using growth media and indicator substrates that change their optical properties when microorganisms grow and metabolize. The device can be used to determine the presence or absence of bacterial contamination, to enumerate the microorganisms, to provide antimicrobial susceptibility determinations, and to carry out preservative challenge tests.
The purpose of the invention is to provide a device that is capable of monitoring the growth of microorganisms utilizing optical principles, based on new physical structure, and which is adequate for presence and absence tests, including sterility enumeration evaluations, culture activity tests (such as starter culture activity), antimicrobial susceptibility and preservative effectiveness tests (challenge tests). Unlike the Eden, et at. device, above, this new device can be thermally sterilized but also enjoys the faster diffusion characteristics of the Eden device (U.S. Pat. No. 5,366,873).
As illustrated in
At the bottom part of the container 2, a rectangular window 8 is embedded. The window 8 has 2 parallel opposing surfaces (one surface is shown in the figure) and should be transparent to light, as indicated above. The internal volume of the container 2 consists of a head space 4, growth zone 5, and detection zone 9. As shown in the figure, a liquid mixture of reagents is poured into the container to occupy both zones 5 and 9. A barrier layer 7 separates between zone 5 and 9, blocking any particulate matter 6 from penetrating into the detection zone 9. The barrier material also prevents microorganisms from penetrating to the detection zone. The barrier layer can be any porous material that can diffuse liquid molecules and ions, with selected pore size designed to block particulate matter consisting of either sample particles or microorganisms present in the growth zone 5. The barrier layer can be a porous membrane, such as Pall Supor®, which has an average pore size of 0.1-1.5 micron, or other porous thick material, such as Porex 4897 sheet. The pore size should be less than 2 micron.
The barrier layer 7 is the heart of the new technology. It provides continuity of the liquid phase in zones 5 and 9, while preventing optically interfering substances from reaching the detection zone 9. This structure enables visual observations and optical readings in the window that are unmasked by any interference resulting from the sample itself or turbidity of microorganisms.
The liquid phase in the container is a mixture of growth media and at least one indicator substrate. The growth media enables efficient growth of microorganisms originating from the test sample. Several specific and non-specific media can be used, such as mPCB (Difco, Becton Dickenson and Company, Sparks, Md., USA) with Bromocresol Purple as an indicator for total aerobic plate count, or CM-Coliform Medium (bioMerieux, Hazelwood, Mo., USA). Selective media for the detection of molds and yeast, or selected groups of organisms, such as Staphylococcus, E. coli, or lactic acid bacteria can be used. The indicator substrate is a chemical reagent capable of changing its optical properties in the presence of metabolic by-products generated by the growing microorganisms. Practically, the amount and concentration of the indicator substrate is chosen so that the entire mixture of the media and indicator significantly changes its optical properties as a result of microbial growth. Suitable are several dyes that change their colors due to either pH or oxygen reduction indicator (Redox). Examples of indicators that can be used in the visible light range include pH indicators, such as Bromocresol Purple, Chlorophenol Red, Brothymol blue (Sigma-Aldrich, St. Louis, Mo., USA), and reduction indicators, such as Methylen Blue, Resazurin and Tetrazolium (Sigma-Aldrich, St. Louis, Mo., USA). Fluorescence compounds, with changes of properties in the UV range, can be used as indicator substrates, such as a variety of Umbelliferones and Coumarins. For example, 4-methyl-umbelliferyl-3-D-glucuronide (MUG) (Sigma-Aldrich, St. Louis, Mo., USA), can be used in conjunction with selective media to detect E. coli. 4-methyl-umbelliferyl phosphate (MUP) (Sigma-Aldrich, St. Louis, Mo., USA) can be used as many organisms metabolize this compound to create fluorescence. PYR (pyroglutamyl aminopeptdase reaction) is useful in the identification of group A streptococci, and L-pyroglutammyl-7-amino-4-methylcoumarin can be used as an indicator of PYR activity. There are many other chromomeric and enzymatic compounds that can be utilized with the current invention.
The liquid in the growth zone 5 is in molecular equilibrium with the liquid in the detection zone 9. Molecules of the growth media and the indicator substrate can rapidly diffuse back and forth. When the hydrostatic pressure of zones 5 and 9 are equal, no flow of liquid takes place and the only transfer of material is due to a diffusion process that takes place whenever the equilibrium is disturbed. During incubation of the sample in the growth media in the growth zone 5, living organisms grow and metabolize, generating metabolic by-products in the liquid. For example, fermenting microorganisms break glucose molecules into other compounds, including H+ ions that lower the liquid pH. Since the metabolites are initially not present in the detection zone 9, the chemical equilibrium is momentarily disturbed and the metabolites diffuse from the growth zone 5 into the detection zone 9 through the barrier 7. As a result, the indicator substance present in both zones gradually changes its optical properties as more metabolites are generated and diffused. While those changes are difficult to observe or measure in the growth zone 5 due to the sample interference, they are easy to monitor in the detection zone 9 that substantially remains clear during the duration of the test. The principle of this device is therefore totally different than the Turner device described in the prior art, in which the pH indicator substrate is embedded and confined to only the sensor's solid matrix, and the media is present and confined to the liquid (incubation) phase and there is no chemical equilibrium between these phases at any given time.
An experimental setup is illustrated in
The tested sample is placed in the container 2 in which the incubation and detection zones 5 and 9 have been pre-filled with the liquid mixture of the growth media and indicator substrates. The container is closed with the cap 3, allowing a sufficient volume of air in its head space 4. The container 2 is placed in a fixture assembly which includes the light sources 11 and 12 and the photo-diode 15. The fixture assembly is placed into an incubator which is set to optimal temperature for growth of the target microorganisms. In preset time intervals (i.e., 10 minutes), the controller 17 sequentially switches on the light sources 11 and 12 for a fraction of a second. The photo-detector 15 detects visible light related data followed by ultraviolet light data. Both signals are amplified by the amplifier 16 and converted to digital data by the processor 17 which also sends them to the computer 18. The data is stored and analyzed during each time interval.
Three containers were prepared with a barrier layer made of hydrophilic Porex disks (material #4897) and pre-filled with 9 ml of mixture of coliform media (BioMerieux CM) that also contains an adequate amount of Bromocresol Purple. Bromocresol Purple changes its color from purple to yellow due to fermentation of lactose resulting in the reduction of pH. Three samples of 1 ml of pasteurized milk were prepared, one inoculated with E. coli, another with Enterobacter aerogenes, and the third remained un-inoculated. Each 1 ml sample was pipetted into one of the three containers and placed into the fixture assembly inside an incubator set at 35° C. Data corresponding to the transmittance value picked up by the photodiode 15, due to activation of the light source 11, was collected and stored every 10 minutes. The collected data for each of the three containers is shown in
Similar tests were carried out with three different samples of ground beef. The growth media is mPCB (Difco, Becton Dickenson and Company, Sparks, Md., USA), which is a non-selective medium for total aerobic count, mixed with 20 mg./liter of Bromocresol Purple. Each container contained 9 ml of mixture of media and indicator. Each of the meat samples was diluted 1:10 in Butterfield's phosphate buffer, 2 ml of each sample was added into each container, and the containers were placed in an incubator and monitored over 15 hours. The meat sample, shown as Meat A in
As mentioned above, the Detection Time and the slope are indicative of the microorganisms' initial concentration in the test sample and their activity. Therefore, the device can also be utilized for antimicrobial susceptibility tests and challenge tests. In antimicrobial susceptibility tests, the influence of antibiotic agents on target microorganisms can be tested by preparing multiple containers with various antimicrobial agents (such as antibiotics) with multiple concentrations added to the media. The patient isolated organisms are inoculated to all the containers in equal numbers. A reference container without any antimicrobial agent is also used. By comparing the delays in the corresponding Detection Time and the reduction of slope, of the containers with the specific antimicrobial agents relative to the reference container, the effectiveness of each agent at a specific concentration can be determined. Another use of the device is to carry out challenge tests used to determine the effectiveness of preservatives on specific products, such as cosmetics and toiletry products. In principal, those tests are similar to the susceptibility tests. The tested product is artificially inoculated by target microorganisms, and various preservatives at multiple concentrations are added. A calibration curve relating numbers of organisms with Detection times is first created. Comparing the resulting Detection Times and slopes of every container to a reference container without any preservative, the effectiveness of each preservative at the specific concentration can be determined, as well as the log reduction in numbers of organisms.
When a single strain of microorganisms is introduced to liquid growth media and incubated, there exists an initial phase, defined as the lag phase, in which the microorganisms metabolize but do not significantly multiply, resulting in lag time tL.
During the lag phase, the microorganisms' concentration CB is:
C
B(t)=CB0t≧tL (1)
where CB0 (or CFU) is the initial concentration of the microorganisms.
After the lag phase the logarithmic phase initiates when the microorganisms approximately double every generation time tg. At generation number n the number of microorganisms is:
C
B(n)=CB0·2″
Taking into account the delay time tL and that n=t/tg, it follows that:
C
B(t)=CB0·e(t−tL) ln2/tg t≧tL (2)
Assuming that each organism generates KB ions in the media per unit time, the total number of generated ions C, is:
C
s(t)=KB·∫0tCB(t)dt t≧0
wherein KB is defined as the bacterial activity expressed in 1/minute units.
Although during the lag phase microorganisms do not multiply, they are still metabolizing and generating ions to the solution. From (1) it follows that:
C
s(t)=KB·∫0tCB0dt=KB·CB0·t t≦tL
During the logarithmic phase, the net ionic concentration is the sum of its value at the end of the lag phase and the concentration of ions generated during the logarithmic phase multiplication. From (1) and (2) it follows that:
The first term in (3) becomes negligible for t>>tL. Consequently, the total ionic increase in time:
At some instant, defined as Detection Time tD, the ionic concentration CS exceeds the initial ionic concentration Csr and measurable color change takes place. At that instance:
Rearranging the term of (4) and defining CB0 as the number of colony forming units CFU we get:
and by combining the intrinsic parameters to empirical coefficients A and B we get:
log(CFU)=A−B·tD (6)
Equation 6 provides a calibration tool by correlating experimental detection times of multiple samples to their Colony Forming Units as measured by standard plating technique. Applying linear regression analysis (best fit line) to the experimental data, the coefficients A and B can be easily determined.
This patent application claims the benefit of provisional patent application No. 60/857,917 filed Nov. 10, 2006.
Number | Date | Country | |
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60857917 | Nov 2006 | US |
Number | Date | Country | |
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Parent | 11766223 | Jun 2007 | US |
Child | 14054501 | US |