The present invention relates to an optical sensing system, including spectrally multiplexed fiber-optic sensors. In particular, the invention relates to a reflective or transmissive sensor system comprising a plurality of Fiber Bragg Grating (FBG) sensors used in a sensor system such as interrogator which provides for resolving and quantifying responses from multiple FBG sensors operating in a specified range of optical band wavelengths. The present invention may also be extended to fiber-optic sensing systems comprising Fabry Perot Interferometer (FPI) sensors.
There are many examples of FBG sensor systems in the prior art, typically utilizing an FBG sensing element which reflects a relatively narrowband spectral slice (typically a fraction of 1 nanometer up to few nanometers) of optical power centered at a wavelength, known as Bragg wavelength, positioned in an operating range of wavelengths within an optical spectral band. A practical aspect of an FBG sensor system is that a plurality of FBG sensors may be positioned at different locations on a single continuous optical fiber, and reflected (or transmitted) optical power from each of the FBG sensors measured to determine a desired measurement parameter, also known as measurand. The FBG element may be part of a fiber-optic sensor system (for instance, written into the core of an optical fiber), where the FBG is sensitive to temperature, strain, or where the FBG sensor acts as a proxy for a parameter to be sensed which is converted to a strain value or a temperature value via a suitable transducer material. A disadvantage of prior art FBG arrays positioned within an optical fiber is that these prior art systems are unable to resolve, with sufficient accuracy and consistency, a first sensor which is operating within the limits of a first range of wavelengths from a second sensor which appears at least partially extending into the first range of wavelengths, other than by temporal tracking, but even then, in general, once the two sensors are reflecting at a single wavelength, it is not possible to perform spectral signal partitioning to identify one sensor from another, and after two sensors partially or fully cross each other in a common spectral wavelength range, the ambiguity in sensor identification becomes intractable. For this reason, prior art sensing systems operate with each sensor in a specified range of non-overlapping operating wavelength, hence, limiting the maximum number of non-overlapping FBG sensors which can be placed within an optical fiber, depending on the available optical bandwidth of the interrogator and the required dynamic range of measurands. If this constraint on the number of sensors were removed or alleviated, it would be possible to increase sensor density or the maximum number of FBG sensors within an optical fiber for a given interrogator optical bandwidth by providing that multiple sensors operate within the same range of operating wavelength, including reducing the spectral spacing of FBG sensors with adjacent Bragg wavelengths. Additionally, the measurement dynamic range of each sensor can be further increased, and the requirements of the optical source bandwidth and other system components can be reduced, resulting in reduced overall system cost per sensor.
Accordingly, it is desired to provide a system for spectrally multiplexed FBG sensors where multiple sensors may operate in a resolvable and quantitative manner in a shared or overlapping range of wavelengths, including partially or fully overlapping spectral ranges for various FBG sensors positioned within an optical fiber.
A first object of the invention is an optical interrogator having an optical source, such as either a broadband optical source or a tunable narrowband optical source such as a tunable laser source, sufficient to generate optical energy over at least one operating range of wavelengths, the interrogator receiving optical reflections from an FBG sensor array, at least two optical reflections from different FBG sensors operating in the same operating range and having at least partially overlapping spectral responses, the optical interrogator separating the two partially or fully overlapping responses based on the spectral profile shape of the overlapping optical power or intensity responses as determined by either tuning the tunable source over the range of wavelengths or by examination of reflected optical energy by wavelength-selective photodetectors to form a spectral reflection profile, iteratively identifying each sensor according to optical power (or alternatively intensity) vs wavelength shape (FBG spectral response profile), and subtracting each estimated sensor profile from the response and noting a center reflection wavelength for each subtracted sensor profile.
A second object of the invention is an optical (intensity or power vs wavelength) interrogator having a broadband optical source sufficient to generate optical emission power over at least one continuous operating range of wavelengths, the optical interrogator receiving wavelength-selective optical reflections from an FBG sensor array, at least two optical reflections from different FBG sensors operating in the same operating range and having at least partially overlapping responses, the optical interrogator sampling optical power in discrete wavelength regions with wavelength-selective (or optical band selective) optical detectors (photodetectors), thereafter separating the at least two partially or fully overlapping optical responses using a suitable method, such as by taking a Fourier transform, identifying an individual grating response, and separating the individual response in an iterative fashion. The process of identifying individual grating response may be performed either in real time or as post processing after collection of FBG array sensor data from an optical fiber.
A third object of the invention is a sensor system comprising an optical (power or intensity vs wavelength) interrogator and a uniquely separable sensor array comprising a plurality of fiber Bragg gratings (FBGs), each FBG having a unique full-width half-maximum (FWHM) optical bandwidth and different from any other FBG positioned on the same optical fiber, the plurality of FBG sensors operative in a common optical band or wavelength range, the FBGs coupled to the optical (power or intensity vs wavelength) interrogator, the optical interrogator providing a plurality of reflected optical power vs wavelength responses from a plurality of wavelength-specific (wavelength-selective) sensors, the wavelength-specific sensors coupled to a plurality of cross correlators, each cross correlator performing a cross correlation function between the responses of the plurality of wavelength-specific FBG sensors and a plurality of response templates, each response template matching a corresponding FBG sensor reflection response. Such cross correlation calculations may be performed either in real time or as post processing upon collection of the sensing data from the FBG sensor array by the optical interrogator.
A fourth object of the invention is sensor array comprising a plurality of fiber Bragg grating (FBG) sensors, each FBG having a unique bandwidth (for example, bandwidth specified as FWHM, although other measures of bandwidth, such as the standard deviation of a Gaussian profile, may also be used), the plurality of FBGs operative in a common range of optical band or wavelengths, each FBG reflecting a fraction of incoming optical source power, the reflected optical source power within the unique spectral bandwidth for an associated FBG, the reflected optical power directed to a plurality of wavelength-specific (or wavelength-selective) sensors for identifying a center reflected wavelength and bandwidth for each FBG.
A fifth object of the invention is an FBG sensor array having a plurality of FBG sensors which are operative over a particular range of wavelengths, where each sensor operating in the particular range of wavelengths provides a reflected power or spectral wavelength profile which is unique from the reflected intensity or power vs wavelength profile of other sensors operating in the particular range of optical band wavelengths.
A sixth object of the invention is an optical (optical intensity vs wavelength) interrogator having a broadband optical source sufficient to generate optical emission power over at least one operating range of wavelengths, the interrogator receiving optical reflections from a sensor array, at least two optical reflections from different FBG sensors operating in the same operating range and having partially or fully overlapping responses, the wavelength interrogator separating the two partially or fully overlapping responses based on the wavelength shape of the overlapping responses.
In a first aspect of the invention, a plurality of Gaussian (or near-Gaussian) response FBG sensors are operative to reflect incoming broadband optical energy, thereby providing a reflected optical intensity or power profile which matches each FBG sensor, and each FBG sensor of the plurality of FBG sensors has a unique Gaussian (or near Gaussian) reflection response bandwidth. The Gaussian response profile of each FBG refers to a Gaussian (or near Gaussian) shape of the reflected optical power centered at the Bragg wavelength of the FBG and having a specified Gaussian (or near Gaussian) response profile bandwidth as specified by FWHM or another bandwidth measure. An optical interrogator which is providing the broadband optical power is also sampling an optical power vs wavelength response for the plurality of Gaussian (or near Gaussian) response FBG sensors over a range of optical wavelengths, the optical power vs wavelength responses used to determine a center identifying each FBG based on its associated bandwidth.
In a second aspect of the invention, an array of FBG sensors is formed along an extent of an optical fiber, such as a single-mode fiber (SMF), at least two sensors configured to reflect optical power in the same operating range of wavelengths. The at least two FBG sensors are configured to provide separable power (or intensity or amplitude) vs wavelength responses, such that the reflected optical power vs wavelength profile provides a unique “signature” for isolation and identification of each FBG response profile by an optical interrogator system. In another aspect of the invention, the at least two sensors provide an optical power (or alternatively intensity, or amplitude) vs wavelength response which are uniquely separable from each other even while occupying the same range of wavelengths or at least partially superimposed on or overlapping each other.
In a third aspect of the invention, an optical power (or intensity or amplitude) vs wavelength interrogator provides broadband optical power over an operating range of wavelengths, and receives reflected optical power from a plurality of FBG sensors reflecting optical power in the operating range of optical wavelengths, each of the plurality of FBG sensors reflecting optical power providing an optical reflected response profile which is unique from other FBG sensors of the plurality of FBG sensors in providing a uniquely shaped optical power or wavelength response (or alternatively optical frequency response profile). For example, each FBG sensor may provide a unique Gaussian (or approximately Gaussian) full width half max (FWHM) reflective bandwidth, or one sensor may provide a chirp function with an increasing optical power vs wavelength, and a second sensor may provide a chirp function with a decreasing optical power vs wavelength. The interrogator examines optical power (or alternatively amplitude) vs wavelength profiles of the resulting combined reflection, and resolves or partitions the superposition of response into particular sensors based on their uniquely identifiable reflected power vs wavelength profiles, and resolves the response profile of each FBG sensor to a particular spectral wavelength and associated sensor measurement profile.
Optical power vs wavelength interrogator 106 includes optical source 102 for generating broadband optical emission power which spans the operating wavelength ranges 122, 126, and 134 of
The method of
The tunable laser optical interrogator of
A special consideration of systems which have multiple FBGs reflecting optical power at a particular wavelength is to use care to avoid creating unintentional Fabry Perot interferometric cavities in the optical fiber separating the FBGs when the FBGs are operating at the same wavelength. This may be addressed by the geometrical spacing between FBGs, which spacing acts to reduce or eliminate the coherence and increase the randomness of the reflected optical power between the gratings, or to reduce the reflectivity of the FBG. It is believed that high reflectivity FBGs may need to be separated by separation distances at least on the order of at least a few centimeters (cm), and low reflectivity FBGs may need to be spaced by separation distances at least on the order of only a few millimeters (mm).
where ∝ is a peak amplitude (or the peak function value), μ1 is a peak offset in x, and σ is the standard deviation (derivable from bandwidth and FWHM).
In an example of the invention using a quantity of n FBGs with Gaussian spectral reflections, each grating reflecting a unique center (or Gaussian mean) wavelength, width of reflection −3 dB points (FWHM), and magnitude (reflected peak optical power), the plurality of reflected responses forms the series:
ƒ(x)=Σi=1n∝iƒi(xi,μi,σi) (Eq 1)
representing a linear combination of Gaussian functions of different bandwidths or sigma values, Gaussian peaks (means), and magnitudes. Each FBG has an optical reflection bandwidth corresponding to the FWHM of the FBG. In the present invention, ∝iσi, and n are known a-priori. Further,
ƒ(xi,μi,σi) will be the model for the observed composite signal g(x) comprising the superposition of reflected FBG responses from the array of FBG sensors.
In an example of the invention, a search for ui will be conducted such that the difference between the observed signal g(x) and the theoretical value ƒ(xi,μi,σi) can be considered random at a chosen level of significance. The objective is to find the mean μi of each Gaussian component through localizing and separating the components xi,μi,σi, which may be iteratively performed using automated methods, preferably using an on-board computer integrated with the optical interrogator.
In an example iterative localization method, a first step of decreasing deviations is found, selecting γ>0 which satisfies the condition:
γ<Min(σi) (Eq 3)
where Min(σi) is the smallest standard deviation value of all FBGs with Gaussian profiles.
In a second step of the iterative localization method, the equation shown below in evaluated:
Equation 4 above is a linear combination of Gaussian functions, each component of the sum of Gaussian functions having a standard deviation √{square root over (σi2−γ2)} instead of σi, where 0<√{square root over (σ12−γ2)}<σi for every i=1, 2, . . . , n and the other constants αi,μi,n remain unchanged.
In the graphical plots of both functions ƒ(x) and ƒ*(x), ƒ*(x) has a more pronounced local maximum, and each peak is narrower and of greater value than those of ƒ(x). If the value of γ is sufficiently close to the smallest standard deviation, it may be assumed that the mean component with the smallest standard deviation is exactly the value in which the function has an absolute maximum value.
This maximum value for each component can be found in the manner in which not only the mean of one component, but from the other local maxima, the means of further components with similar standard deviations by iterating with a new value of γ which is slightly larger than the previous one.
The next step is to assume success in finding the mean of at least one component of the mixture of responses, and subtract the previous one. In this subsequent step, the difference is formed:
ψ1(x)=ƒ(x)−α1ƒ1(x,μ1,σ1) (Equation 5)
and repeat the procedure with a larger value of γ. Thus, we get a sequence of functions {ψi(x)} until for some integer i, ψi(x)<ε for all x. In this case, i=n+1, where we have found one of the Gaussian components in each of the steps.
In the specific case where we are using FBGs with known characteristics in a string of FBG sensors returning the superposition of FBG reflection responses over a range of wavelengths, we know the different standard deviation σ1 (which can be derived from FWHM), number of sensors n and associated magnitudes (FBG reflectivity) αi.
The process becomes much simpler in choosing γ.
Localizing of each mean (wavelength at the peak response) is fully described if we specify how to form the function ƒ*(x) from a given ƒ(x). The preferred FBG spectral partitioning method is the use of the Fourier transform.
The Fourier transform (F{.}) of the Gaussian function may be expressed as:
and similarly:
by linearity of the Fourier transform:
in this manner we may get ƒ*(x) from a given ƒ(x)
These methods may be used to perform numerical calculations by selecting an inverse Fourier transform, such as by using a Fast Fourier Transform (FFT) or Discrete Fourier Transform (DFT), and it becomes possible to also estimate the accuracy of the resulting calculation.
In a first example, two FBGs with Gaussian reflectivity spectral responses and unique bandwidths (expressed as σ1 and σ2) produce the reflected response:
where:
Where the procedure steps are:
5) If other mean values ui are not easily identifiable, repeat the procedure with new updated ψ for ψ1(x)=ƒ(x)−α1ƒ1(x1,μ1,σ1) for each of the n sensors. At the n+1 step, ψ1(x)≈ϵ is a very small residual value, typically less than 1/100th (1%) of the smallest peak value, or alternatively less than 1/10th (10%) of the smallest peak value.
If ψ1(x) is sufficiently small, in one example of the invention ψ1(x) is less than 10% of the smallest peak value, or in another example of the invention, less than 1% of the smallest peak value, the set of matches are considered approximately Gaussian shaped. In another example of the invention, an approximately Gaussian shaped response is one which results in a difference between ψ1(x) and the a response associated with a closest match which is less than 10%. In another example of the invention, a series of approximately shaped Gaussian responses results in a residual error ψ1(x) of less than 10% on the final n+1 step. In another example of the invention, an approximately Gaussian shaped response is one with a FWHM which is within 20% of an envelope of a Gaussian response associated with α1ƒ1(x1,μ1,σ1). In another example of the invention, an approximately Gaussian shaped response is one with a FWHM which is within 10% of a FWHM of a Gaussian response associated with α1ƒ1(x1,μ1,σ1). In another example of the invention, an approximately Gaussian shaped response is one where the FWHM of the approximately Gaussian shaped response is within 10% of a true Gaussian shaped response.
In a physical example with FBGs having a Gaussian reflection response, the measured FWHM is approximately equal to 2.355σ. For the following examples,
The two FBG reflection spectra may overlap and the wavelength of each discernable in a system converting center wavelength to a strain, vibration, temperature, or other proxy for grating period measured by the optical power vs wavelength optical interrogator receiving the superimposed reflected Gaussian responses.
if γ=0.95σ1=√{square root over (1−(0.95)2)}=0.31 then the magnitude of the first component increases by a factor of
Another example of the invention may use chirped gratings 720a and 720b of
Spectral response 644 shows an example where the superposition of gratings 720a, 720b, and 720e having respective spectral shapes 622a, 622b, and 622d, may be decomposed or partitioned into the individual responses 654, 656, and 658, respectively. Each of the individual responses 654, 656, and 658 may then be resolved to individual wavelengths and associated temperatures or strains.
In practice, a plurality of FBG sensors with unique Gaussian or near-Gaussian shaped reflection spectra FWHM (or sigma) values may be produced by a number of methods including adjusting the lengths of the FBG sensors, with shorter FBGs having fewer gratings providing larger FWHM values compared to longer FBGs with more gratings. For instance, this can be accomplished by fabricating FBGs with lengths in the range of about 1 mm up to over 10 mm.
The present examples are provided for illustrative purposes only, and are not intended to limit the invention to only the embodiments shown.
Number | Name | Date | Kind |
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7127132 | Moslehi | Oct 2006 | B1 |
20090185772 | Xia | Jul 2009 | A1 |
20140268099 | Moslehi | Sep 2014 | A1 |
Number | Date | Country | |
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20220283045 A1 | Sep 2022 | US |