Patent Application
20130216245
The present invention relates to optical sensors and image forming apparatuses and particularly to optical sensors which are suitable for specifying an object and image forming apparatuses which include the optical sensors.
An image forming apparatus such as a digital copying machine, a laser printer, etc., forms an image by transferring a toner image onto a surface of a recording medium including printing paper, and heating and pressurizing at predetermined conditions to fix the toner image. What need to be taken into account in image forming are conditions of pressure and thermal dose at the time of fixing. In particular, in order to conduct high quality image forming, it is necessary to set fixing conditions individually according to the recording medium.
This is because image quality in the recording medium is largely affected by the quality of material, thickness, humidity, smoothness, and coating conditions thereof. For example, with respect to the smoothness, a fixing rate of toner on a concave portion in irregularities of the printing sheet surface decreases depending on the fixing conditions. Thus, uneven coloring occurs unless fixing is performed with proper conditions which are dependent on the recording medium.
Moreover, in conjunction with progress in image forming apparatuses and diversification in representation methods in recent years, there are at least several hundred types of recording media for printing paper alone. Moreover, for the respective types, there are brands which widely vary depending on differences in a specification such as a paper weight, a thickness, etc. In order to form high quality images, it is necessary to minutely set fixing conditions depending on these individual brands.
Moreover, in recent years, brands are increasing also for plain paper; coated paper such as gloss coated paper, mat coated paper, and art coated paper; a plastic sheet; and special paper, on which surface an emboss treatment is applied.
In the present-day image forming apparatus, a user himself must set the fixing conditions at the time of printing. Therefore, the user is required to have knowledge for identifying the type of paper; moreover, it is cumbersome for the user himself to input each time settings are made depending on the type of paper. Then, if there is an error with the settings, it is not possible to obtain an optimal image.
Now, Patent document 1 discloses a surfaceness discriminating device which includes a sensor which abuts against a recording material surface to scan the surface to discriminate the surfaceness of the recording material surface.
Patent document 2 discloses a printing apparatus which discriminates a paper type from a pressure value detected by a pressure sensor abutting against paper.
Patent document 3 discloses a recording material discriminating apparatus which discriminates a type of a recording material using reflected and transmitted lights.
Patent document 4 discloses a sheet material quality discriminating apparatus, wherein a material quality of a sheet material in movement is discriminated based on a reflected light amount which is reflected on a surface of the sheet material and a transmitted light amount which transmits through the sheet material.
Patent document 5 discloses an image forming apparatus which includes a determining unit which determines presence/absence of a recording material housed in a paper-supplying unit and presence/absence of the paper-supplying unit based on a detected output from a reflective-type optical sensor.
Patent document 6 discloses an image forming apparatus which irradiates light onto a recording medium to detect a light amount of two polarization components of the reflected light to discriminate the surfaceness of the recording medium.
However, minutely specifying an object without causing a high cost or a large size device is difficult.
According to an embodiment of the present invention, an optical sensor is provided, including an irradiating system which irradiates, toward a surface of a subject, a linearly polarized light in a first polarization direction from an incident direction which is slanted relative to a normal direction of the surface; a first photodetecting system including a first photodetector which is arranged on an optical path of a light which is specularly reflected from the subject; a second photodetecting system including an optical element which is arranged on an optical path of a light which is diffuse reflected from the subject within an incident face in the subject and which separates a linearly polarized component in a second polarizing direction which is orthogonal to the first polarizing direction and a second photodetector which receives a light separated by the optical element; and a restricting member which is arranged on an optical path of an incident light with respect to at least one of the first photodetector and the second photodetector and which restricts a light receiving range in the at least one photodetector.
The optical sensor according to the present invention makes it possible to minutely specify an object without causing a high cost or a large size device.
Other objects, features, and advantages of the present invention will become more apparent from the following detailed descriptions when read in conjunction with the accompanying drawings, in which:
Below, one embodiment of the present invention is described based on
This color printer 2000, which is a tandem-type multi color printer which forms a full-color image by overlapping four colors (black, cyan, magenta, yellow), includes an optical scanning apparatus 2010; four photoconductor drums (2030a, 2030b, 2030c, 2030d); four cleaning units (2031a, 2031b, 2031c, 2031d); four charging apparatuses (2032a, 2032b, 2032c, 2032d); four developing rollers (2033a, 2033b, 2033c, 2033d); a transfer belt 2040; a transfer roller 2042; a fixing apparatus 2050; a paper-feeding roller 2054; a paper-discharging roller 2058; a paper-feeding tray 2060; a paper-discharging tray 2070; a communications control apparatus 2080; an optical sensor 2245; and a printer control apparatus 2090, which exercises control of the above-described respective elements.
The communications control apparatus 2080 controls two-way communications with an upper-level apparatus (e.g., a personal computer) via a network, etc.
The printer control apparatus 2090 includes a CPU; a ROM in which are stored programs described in codes which can be decoded by the CPU and various data for use in executing the programs; a RAM, which is a working memory; an amplifying circuit; an A/D converting circuit which converts analog data into digital data, etc. Then, the printer control apparatus 2090 controls respective elements in response to a request from the upper-level apparatus and sends image information from the upper-level apparatus to the optical scanning apparatus 2010.
The photoconductor drum 2030a, the charging apparatus 2032a, the developing roller 2033a, and the cleaning unit 2031a are used as a set and make up an image forming station which forms a black image (also called below “a K station” for convenience).
The photoconductor drum 2030b, the charging apparatus 2032b, the developing roller 2033b, and the cleaning unit 2031b are used as a set and make up an image forming station which forms a cyan image (also called below “a C station” for convenience).
The photoconductor drum 2030c, the charging apparatus 2032c, the developing roller 2033c, and the cleaning unit 2031c are used as a set and make up an image forming station which forms a magenta image (also called below “an M station” for convenience).
The photoconductor drum 2030d, the charging apparatus 2032d, the developing roller 2033d, and the cleaning unit 2031d are used as a set and make up an image forming station which forms a yellow image (also called below “a Y station” for convenience).
The respective photoconductor drums have formed on a surface thereof a photosensitive layer. In other words, the surfaces of the respective photoconductor drums are respectively faces to be scanned. The respective photoconductor drums are rotated in an arrow direction within a face in
Each charging apparatus uniformly charges a surface of a corresponding photoconductor drum.
The optical scanning apparatus 2010 scans the respective surfaces of the photoconductor drums charged with light modulated for corresponding colors based on multi-color image information (black image information, cyan image information, magenta image information, yellow image information) from the printer control apparatus 2090. In this way, latent images which correspond to image information are formed on the respective surfaces of the photoconductor drums. Each of the latent images formed here moves in a direction of the corresponding developing roller in conjunction with rotation of the photoconductor drum.
In conjunction with the rotating, toner from a corresponding toner cartridge (not shown) is thinly coated in a uniform manner on a surface of the respective developing roller. Then, when coming into contact with a surface of the corresponding photoconductor drum, the toner on the surface of the respective developing roller is only transferred to a portion on the surface on which light has been irradiated and is attached thereto. In other words, the respective developing roller causes toner to be attached to a latent image formed on a surface of a corresponding photoconductor drum to visualize the image. Here, an image to which the toner is attached (a toner image) moves in a direction of the transfer belt 2040 in conjunction with rotating of the photoconductor drum.
The respective toner images of yellow, magenta, cyan, and black are successively transferred onto the transfer belt 2040 at a predetermined timing and are overlapped, so that multi-color images are formed.
Recording paper is contained in the paper-feeding tray 2060. The paper-feeding roller 2054 is arranged in the vicinity of the paper-feeding tray 2060 and causes the recording paper to be taken out from the paper-feeding tray 2060 sheet by sheet. The recording paper is sent out toward a gap between the transfer belt 2040 and the transfer roller 2042 at a predetermined timing. In this way, a toner image on the transfer belt 2040 is transferred to the recording paper. The recording paper is sent to the fixing apparatus 2050.
In the fixing apparatus 2050, heat and pressure are applied to the recording paper, which causes toner to be fixed onto the recording paper. This recording paper is sent to the paper-discharging tray 2070 via the paper-discharging roller 2058 and is stacked in order onto the paper-discharging tray 2070.
The respective cleaning units remove toner remaining on the surfaces of the corresponding photoconductor drums (remaining toner). The surface of the photoconductor drum with the remaining toner thereon having been removed again returns to a position which opposes the corresponding charging apparatus.
The optical sensor 2245 is used to specify a brand of recording paper contained within the paper-feeding tray 2060.
As shown in
The dark box 16, which is a box member made of a metal (e.g., aluminum), has applied on a surface thereof black almite in order to reduce an impact of ambient light and stray light.
Here, in an XYZ three-dimensional orthogonal coordinate system, explanations are given with a direction which is orthogonal to a surface of the recording paper as a Z-axis direction and a plane which is parallel to the surface of the recording paper as an XY plane. Then, the optical sensor 2245 is arranged on a +Z side of the recording paper.
The optical source 11 includes multiple light emitting units formed on the same substrate. The respective light emitting units are vertical cavity surface emitting lasers (VCSELs). In other words, the light source 11 includes a surface emitting laser array (a VCSEL array). Here, as shown in
The light source 11 is arranged such that a linearly polarized light of S polarization is emitted onto the recording paper. Moreover, an incident angle θ (see
Returning to
Now, when the light is incident onto a border face of a medium, a face which includes an incident beam and a normal of the border face that is erected at an incident point is called “an incident face”. There, when the incident light includes multiple beams, an incident face exists for each beam; herein, for convenience of explanations, the incident face of the beam that is incident onto the center of lighting is to be called an incident face in the recording paper. In other words, a face parallel to an XZ plane that includes the center of lighting is an incident face on the recording paper.
The polarizing filter 14 is arranged on the +Z side of the center of lighting. This polarizing filter 14 is a polarizing filter which passes through a P polarized light and excludes an S polarized light. In lieu of the polarizing filter 14, a polarizing beam splitter may be used which has an equivalent function.
The opening member 26 is arranged on the +Z side of the polarizing filter 14 and restricts a range of light receiving in the light receiver 13. As shown in
The light receiver 13 is arranged on the +Z side of the opening member 26. Here, as shown in
The light receiver 15 is arranged on the +X side of the center of lighting with respect to an X-axis direction.
The opening member 27 is arranged between the light receiver 15 and the center of lighting and restricts a range of light receiving in the light receiver 15 in two directions which are mutually orthogonal in a plane which is parallel to a light receiving face of the light receiver. As shown in
Then, an angle ψ2 formed by a surface of the recording paper and a line L2 which links an illuminating center and the respective centers of the light receiver 15 and the opening member 27 is 170°.
A center of the light source 11, the center of lighting, a center of the polarizing filter 14, a center of the opening member 26, a center of the light receiver 13, a center of the opening member 27, and a center of the light receiver 15 exist on almost the same plane.
Now, a reflected light from recording paper when the recording paper is illuminated may be considered by dividing it into a reflected light which is reflected on a surface of the recording paper and a reflected light which is reflected internally within the recording paper. Moreover, the reflected light which is reflected on the surface of the recording paper may be considered by dividing it into a reflected light which is specularly reflected and a reflected light which is diffuse reflected. Below, for convenience, the reflected light which is specularly reflected on the surface of the recording paper is also called “a light which is specularly reflected from a surface”, and a reflected light which is diffuse reflected on the surface of the recording paper is also called “a light which is diffuse reflected from a surface” (see
A surface of the recording paper includes a plane portion and a slope portion, a proportion of which portions determine the smoothness of the recording paper surface. A light reflected on the plane portion becomes the light which is specularly reflected from the surface, while a light reflected on the slope portion becomes the light which is diffuse reflected from the surface. The light which is diffuse reflected from the surface is a reflected light which is completely diffuse reflected, so that a reflecting direction thereof is considered to be isotropic. Then, the higher the smoothness the larger a light amount of the light which is specularly reflected from the surface.
On the other hand, when the recording paper is a normal printing sheet, a light which is reflected from inside the recording sheet undergoes multiple-effect diffusion within fiber therein to yield only a diffuse reflected light. Below, for convenience of explanations, a reflected light from inside the recording paper is also called “a light which is internally diffuse reflected” (see
A polarizing direction of the light which is specularly reflected from the surface and the light which is diffuse reflected from the surface is the same as a polarizing direction of the incident light. Now, in order for the polarizing direction to rotate on a surface of recording paper, the incident light must be reflected on a face which is slanted in a direction of the rotation relative to a direction of incidence thereof. Here, as the center of the light source, the center of lighting, and centers of the respective light receivers are on the same plane, the reflected light whose polarizing direction is rotated on the surface of the recording paper is not reflected in the direction of any of the light receivers.
On the other hand, the polarizing direction of the light which is internally diffuse reflected rotates relative to the polarizing direction of the incident light. This is considered to be due to the fact that a light which penetrated into the recording paper undergoes optical rotation while passing through the fiber and undergoing multiple-effect diffusion and the polarizing direction rotates.
Thus, the light which is diffuse reflected from the surface and the light which is internally diffuse reflected are incident onto the polarizing filter 14. As the polarizing direction of the light which is diffuse reflected from the surface is the same S polarization as the polarizing direction of the incident light, the light which is diffuse reflected from the surface is excluded by the polarizing filter 14. On the other hand, the polarizing direction of the light which is internally diffuse reflected is rotating relative to the polarizing direction of the incident light, so that a P polarized component which is included in the light which is internally diffuse reflected passes through the polarizing filter 14. In other words, the P polarized component which is included in the light which is internally diffuse reflected is received by the light receiver 13 (see
It has been confirmed by the present inventors, etc., that a light amount of the P polarized component of the light which is internally diffuse reflected has a correlation with a thickness and a density of the recording paper. This is due to the fact that the light amount of the P polarized component depends on a path length when it passes through the fiber of the recording paper.
Small portions of the light which is internally diffuse reflected and the light which is diffuse reflected from the surface, and the light which is specularly reflected from the surface are incident onto the light receiver 15. In other words, the light which is specularly reflected from the surface is primarily incident onto the light receiver 15.
As the small portions of the light which is internally diffuse reflected and the light which is diffuse reflected from the surface, as well as the light which is specularly reflected from the surface are incident onto the light receiver 15, it is preferable to receive only the light which is specularly reflected from the surface in order to obtain a received light amount which reflects a surface condition of recording paper.
The light which is specularly reflected from the surface has a high dependency on a light receiving angle of a received light amount, so that an intensity distribution thereof bears a steep peak in the vicinity of a specular reflection angle. On the other hand, the light which is diffuse reflected from the surface and the light which is internally diffuse reflected have a low dependency on the light receiving angle relative to the light which is specularly reflected from the surface, so that an intensity distribution thereof is gradual over a wide range.
An opening member 27 which restricts a light receiving range in the light receiver 15 with respect to two directions which are mutually orthogonal in a parallel plane to a light receiving face may be provided to reduce a ratio of a received light amount of the light which is diffuse reflected from the surface and the light which is internally diffuse reflected relative to a received light amount of the light which is specularly reflected from the surface. In other words, the light receiver 15 may obtain a received light amount which better reflects the surface condition of the recording paper. A size of an opening of the opening member 27 is set as small as possible with a range such that the received light amount in the vicinity of the peak in the light which is specularly reflected from the surface is obtained sufficiently.
On the other hand, the light receiver 13 receives a P polarized component of the light which is internally diffuse reflected whose light amount is small relative to the light which is diffuse reflected from the surface and the light which is specularly reflected from the surface, so that it is important to secure a received light amount to improve S/N.
Now, the light which is irradiated onto the recording sheet is also reflected in a direction which is slanted relative to a plane of incidence due to a surface diffuse reflection. This reflected light not only includes an S polarization component but also a P polarization component. Then, when a photodiode whose light receiving area is large is used to secure an improved S/N, a light receiving range is enlarged in a direction (a Y-axis direction) which is orthogonal to a plane of incidence, so that a received light amount of the P polarization component is generated due to specular diffuse reflection. Then, it is better to remove it as it becomes noise for the light receiver 13. Then, in the present embodiment, the opening member 26 restricts a light receiving range with respect to a direction which is orthogonal to a plane of incidence in the light receiver 13.
The light receiver 13 and the light receiver 15 each output electrical signals (opto-electric transducing signals) which correspond to the respective receiving light amounts to the printer control apparatus 2090. Below, a signal level in an output signal in the light receiver 13 is called “S1”, while a signal level in an output signal in the light receiver 15 is called “S2” when a light from the light source 11 is irradiated onto the recording paper.
Here, for the recording paper of multiple brands which the color printer 2000 can handle, values of S1 and S2 are measured in advance for each brand of recording paper in a pre-shipping process such as an adjusting process, etc., results of which measurements are stored into a ROM for the printer control apparatus 2090 as “a recording paper discriminating table”.
For example, in this case a difference between an average value and a measured value is computed for the brand A and a difference between an average value and a measured value is computed for the brand B, so that a brand with smaller computation results is specified. Moreover, a variance may be recalculated, assuming a brand to be the brand A, to include the measured value thereof and a variance may be recalculated, assuming a brand to be the brand B, to include the measured value thereof, and a brand with a smaller variance recalculated may be selected.
In the related art, a glossiness of a recording paper surface is detected from a light amount of a specularly reflected light, and a smoothness of the recording paper surface is detected from a ratio of the light amount of the specularly reflected light to the light amount of the diffuse reflected light in an attempt to identify the recording paper. On the other hand, in the present embodiment, not only the glossiness and the smoothness of the recording paper surface, but also information which also includes the thickness and the density, which are other characteristics of the recording paper are detected from the reflected light, so that the types of recording paper that can be identified have been expanded.
For example, it is difficult to distinguish between plain paper and mat coated paper with only information on the recording paper surface that is used in the related art identifying method. In the present embodiment, information on inside of the recording paper is added to information on the surface of the recording paper, making it possible to not only distinguish between plain paper and mat coat paper, but also among multiple brands of the plain paper and among multiple brands of the mat coat paper.
In other words, in the present embodiment, it is possible to specify a brand for the subject from multiple recording paper sets which differ in at least one of the glossiness, the smoothness, the thickness, and the density.
Moreover, for the recording paper of multiple brands which the color printer 2000 can handle, developing conditions and transfer conditions are determined which are optimal in the respective stations for each brand of recording paper in a pre-shipping process such as an adjusting process, etc., results of which determinations are stored into a ROM for the printer control apparatus 2090 as “a developing and transfer table”.
When power of the color printer 2000 is turned on and when recording paper is supplied to the paper-feeding tray 2060, the printer control apparatus 2090 performs a process of discriminating paper types for the recording paper. The paper type discriminating process which is performed by the printer control apparatus 2090 is described below:
(1) Multiple light emitting units of the optical sensor 2245 are caused to emit light simultaneously;
(2) Values of S1 and S2 are determined from output signals of the light receiver 13 and the light receiver 15;
(3) The recording paper discriminating table is referred to and the brand for the recording paper is specified from the obtained values of S1 and S2; and
(4) The specified brand for the recording paper is saved in a RAM, completing the paper type discriminating process.
When a printing job request is received from a user, the printer control apparatus 2090 reads a brand of recording paper saved in the RAM and developing conditions and transfer conditions which are optimal for the brand of the recording paper are determined from the developing and transfer table.
Then, the printer control apparatus 2090 controls the developing apparatus and the transfer apparatus of the respective stations in accordance with the optimal developing and transfer conditions. For example, the transfer voltage and the toner amount are controlled. In this way, a high quality image is formed onto the recording paper.
Now, a light which is diffuse reflected from the recording paper includes: A “a light which is diffuse reflected from the surface”; B “an S polarized component of a light which is internally diffuse reflected”; and C “a P polarized component of the light which is internally diffuse reflected”.
In an apparatus which uses a related-art sensor, a type of recording paper is specified from two or three types based on a light amount of a diffuse reflected light (A+B+C). On the other hand, in the present embodiment, based on the light amount of the P polarized component of the light which is internally diffuse reflected, a type of recording paper is specified from at least 10 types. In other words, in the present embodiment, paper discriminating is performed with details which are at least five fold relative to the related art.
When an irradiating light is the S polarized light, a proportion of a light amount of a P polarized component of a light which is internally diffuse reflected that is in a light amount of the diffuse reflected light (A+B+C) is about 40% at a maximum. Moreover, an inexpensive polarizing filter such as one to be mounted in a general-purpose sensor, which has a low transmittance, is attenuated to about 80% with the polarizing filter. Thus, the P polarized component of the light which is internally diffuse reflected is attenuated when it is separated with the polarizing filter and becomes about 30% in substance.
The light amount of the P polarized component of the light which is internally diffuse reflected is attenuated to about 30% in substance of the diffuse reflected light (A+B+C), so that 3.3 times the related-art light amount is needed as the irradiating light amount. Moreover, in order to perform paper discriminating with details at five fold relative to the related art, it is necessary to irradiate an amount of light that is 3.3×5 times relative to the related art.
For using a non-polarized light source such as an LED (Light-Emitting Diode), an S polarized light is irradiated onto the recording paper, so that, before irradiating, it is necessary to pass the light through a polarizing filter to make it a linearly polarized light (an S polarized light). Here, when a polarizing filter which is inexpensive as described above is used, an amount of light which is irradiated onto the recording paper becomes about 40% (=50% (a reduced proportion of the P polarized light)×80% (a proportion attenuated in the polarizing filter)) of a light amount which is emitted from the LED.
Therefore, when the LED is used, an irradiating light amount which is at least 40 fold (=3.3×5/0.4) is necessary relative to the related art. However, the amount of irradiating light of the inexpensive related-art LED is about a few mWs (1 mW as a representative value), so that it is difficult to secure the amount of irradiating light that is 40 times thereof (at least 40 mW) with the LED.
On the other hand, a surface emitting laser array makes it possible to easily secure a desired irradiating light amount by lighting multiple light emitting units at the same time.
Moreover, in order to accurately detect a P polarized component of the light which is internally diffuse reflected, it is preferable that the following two light receiving conditions are satisfied:
(1) Detecting of the P polarized component of the light which is internally diffuse reflected is not performed in a direction in which at least a light which is specularly reflected from the surface is included.
This is due to the fact that, in practice, it is difficult to completely make the irradiating light only the S polarized light, so that a light reflected on the surface may also end up including the P polarized light component. Therefore, in a direction in which a light which is specularly reflected from the surface, a P polarized component, which is included in the irradiating light in the first place and which is reflected on the surface becomes larger than a P polarized component of the internally diffused reflected light. Thus, in case the polarizing filter 14 and the light receiver 13 are arranged in a direction in which a light which is specularly reflected from the surface is included, it is not possible to accurately detect an amount of reflected light in which information inside the recording paper is included.
Now, it is also possible to use a polarizing filter with a high extinction ratio in order to make the irradiating light only the completely S polarized light, but it leads to a higher cost.
(2) Detecting of the P polarized component of the internally diffuse reflected light is performed in a normal direction of a center of lighting in the recording paper.
This is due to the fact that the internally diffuse reflected light may be considered a complete diffuse reflection, so that the light amount reflected relative to the detecting direction may be approximated with a Lambert distribution and the reflected light amount is largest in a normal direction of the center of lighting. Thus, when the polarizing filter 14 and the light receiver 13 are arranged in a normal direction of the center of lighting, S/N is high and accuracy is highest.
Next, a method of suppressing a speckle pattern is described.
In a sensor which detects a surface condition of a printing sheet from a reflected light amount, it is preferable to use a semiconductor laser for a light source in order to improve an S/N, in which case a coherent light emitted from the semiconductor laser undergoes an irregular reflection at each point of a rough face such as a surface of recording paper, and mutual intervention therebetween causes a speckle pattern.
The speckle pattern differs depending on an irradiating area of a light, causing a variation in an amount of light received in the light receiver and leading to a decreased accuracy of discrimination. Thus, in the related art, an LED, etc., is generally used as a light source.
The present inventors used a vertical cavity surface emitting laser array (a VCSEL array) in which multiple light emitting units are two-dimensionally aligned, and determined a relationship between a contrast ratio of the speckle pattern and the number of light emitting units (see
The speckle pattern was observed using a beam profiler relative to a Y-axis direction (a diffuse direction) and the contrast ratio was calculated from the observed results by the beam profiler. For samples, three types of plain paper (Plain paper A, plain paper B, plain paper C) with the smoothnesses which are mutually different and a glossy paper were used. The plain paper A is plain paper with an Oken type smoothness of 33 seconds, the plain paper B is plain paper with an Oken type smoothness of 50 seconds, and the plain paper C is plain paper with an Oken type smoothness of 100 seconds.
From
Furthermore, the present inventors have also conducted an experiment for confirming that the effect of reducing the contrast ratio is not due to an increase in the total light amount, but due to an increase in the number of light-emitting units.
When the light amount of each of the light-emitting units is changed while fixing the number of light-emitting units, the contrast ratio is constant regardless of the light amount, whereas when the number of light-emitting units is changed while fixing the light amount of each of the light-emitting units, the contrast ratio is large when the number of light-emitting units is small, and the contrast ratio decreases with an increase in the number of light-emitting units. In this way, it can be seen that an effect of reducing the contrast ratio is not due to an increase in the individual unit light amount, but due to an increase in the number of light-emitting units.
Moreover, the present inventors conducted an investigation on whether the speckle pattern may be suppressed by temporally changing a wavelength of a light emitted from the light source.
A vertical cavity surface emitting laser (a VCSEL) may control a wavelength of an emitted light with a drive current. This is due to the fact that, when the drive current changes, the reflectance changes due to a temperature change inside the vertical cavity surface emitting laser, so that an effective resonator length changes.
In other words, it is seen that temporally changing a wavelength of an irradiating light suppresses a speckle pattern. Thus, the driving current of the surface emitting laser can be made a driving current whose current value temporally changes, such as a triangular waveform, to reduce the contrast ratio.
In the present embodiment, the light source 11 of the optical sensor 2245 includes a surface emitting laser array in which nine light-emitting units are two-dimensionally aligned, and a CPU of the printer control apparatus 2090 supplies a driving current having a triangular waveform to the surface emitting laser array. In this way, the speckle pattern is suppressed, making it possible to accurately detect a reflected light amount. Then, the accuracy of discriminating recording paper may be increased.
Now, in the surfaceness discriminating device disclosed in Patent document 1 and the printing apparatus disclosed in Patent document 2, the recording material surface could be damaged and a surface characteristic itself could be changed.
With the recording material discriminating apparatus disclosed in Patent document 3, only recording materials which differ in the smoothness could be discriminated, while recording materials which differ in the thickness but which have the same smoothness could not be discriminated.
With the sheet material quality discriminating apparatus disclosed in Patent document 4, discriminating is done based on a light amount of a specularly reflected light. In other words, a material quality of a sheet material is discriminated from an absolute light amount of the specularly reflected light, not taking into account of inside the subject.
With the image forming apparatus disclosed in Patent document 5, a light amount of a light reflected from a subject is detected in multiple directions. In this case as well, without taking into account the inside of the subject, the glossiness is detected from a ratio between a specularly reflected light and a diffuse reflected light and a paper type is discriminated.
With the image forming apparatus disclosed in Patent document 6, a specularly reflected light is divided into two polarization components for detecting, a smoothness of a surface of paper is determined from a light amount difference and a paper type is discriminated. In this case, polarization is used, but detecting is done in a direction in which the specularly reflected light is included; again, this also does not take into account the inside the subject.
In other words, with the sheet material quality discriminating apparatus disclosed in Patent document 4 and the image forming apparatuses disclosed in Patent documents 5 and 6, what can be discriminated is only a difference among uncoated paper, coated paper, and an OHP sheet, so that it is not possible to specify a brand necessary for high quality image forming.
In this way, in the related art, discriminating among the uncoated paper, the coated paper, and the OHP sheet is performed, so that discriminating at a brand level is not possible.
Moreover, while it is possible to install, for example, various sensors such as a temperature sensor, a sensor which detects a resistance value of a recording material, a sensor which detects a thickness of a recording material using a transmitting light, ultrasound, etc., separately from a reflective optical sensor to further segment a discriminating level, problems arise such as the number of parts increasing, a high cost, and a large size.
A method of discriminating recording paper according to the present embodiment is a result of newly adding, to a related-art discriminating method, a method of discriminating by a light amount of an internal diffuse light in which is included information on inside of the recording paper that is not taken into account. In this case, an output of a light source may be increased and a reflected light may be received at an appropriate position to obtain information on density and thickness of recording paper in addition to a related-art glossiness (smoothness) of the recording paper surface, making it possible to subdivide a discriminating level.
As is evident from the explanations in the above, in the optical sensor 2245 according to the present embodiment, the light source 11 and the collimating lens 12 make up an irradiating system of the present invention, the light receiver 15 makes up the first optical detecting system of the present invention, and the polarizing filter 14 and the light receiver 13 make up the second optical detecting system of the present invention.
As described above, the optical sensor 2245 according to the present embodiment includes the light source 11, the collimating lens 12, the two light receivers (13, 15), the polarizing filter 14, the two opening members (26, 27), the dark box 16, etc.
The light receiver 13 primarily receives a P polarized component of a light which is internally diffuse reflected, while the light receiver 15 primarily receives a light which is specularly reflected from a surface.
The opening member 26 has an opening which has a rectangular shape with an X-axis direction as a longitudinal direction and restricts a light receiving range in the light receiver 13 with respect to a Y-axis direction. The opening member 27 has an opening which has a circular shape and restricts a light receiving range in the light receiver 15 with respect to two directions which are mutually orthogonal in a plane parallel to a light receiving face of the light receiver 15.
In this case, it is possible to reduce noise components included in an output signal from each light receiver. As a result, it is possible to accurately specify a brand of recording paper.
Moreover, a surface emitting laser array is used as a light source, so that a polarizing filter for making an irradiating light a linearly polarized light is unnecessary. Furthermore, it is possible to easily make the irradiating light the parallel light and to realize a small-sized light source having multiple light-emitting units, making it possible to reduce a size and a cost of the optical sensor.
Moreover, in the surface emitting laser array, densely integrating multiple light emitting units, which are difficult to form with an LED, etc., used in the related art, becomes possible. Thus, all laser lights may be concentrated in the vicinity of an optical axis of a collimating lens, making it possible to make an angle of incidence constant to make multiple lights generally parallel and to easily realize a collimating optical system.
The printer control apparatus 2090 causes multiple light emitting units of the surface emitting laser array to emit light at the same time. Therefore, it is possible to increase a light amount of a P polarized component of an internally diffuse reflected light and to decrease the contrast ratio. Moreover, the printer control apparatus 2090 temporally changes a wavelength of a light emitted from the light source 11. Therefore, the speckle pattern may be suppressed.
Now, in the optical sensor 2245, it is possible to accurately separate a reflected light from inside recording paper that is weak and difficult to separate in the related art. The reflected light from inside the recording paper includes information on an internal condition of the recording paper.
Then, the printer control apparatus 2090 specifies a brand of recording paper based on an output signal of the light receiver 13 and an output signal of the light receiver 15. In other words, information on the internal conditions of the recording paper is added to improve a level of discriminating a paper type to a level of discriminating a brand, which is difficult in the related art.
Moreover, a component configuration is simple, without combining multiple types of sensors, making it possible to realize a small optical sensor at a low cost.
Now, the optical sensor 2245 makes it possible to more finely specify a brand of recording paper relative to the related art without leading to a high cost and a large size.
Then, the color printer 2000 according to the present embodiment is provided with the optical sensor 2245; as a result, a high quality image may be formed without leading to a high cost and a large size. Moreover, a printing failure due to a mistake in setting or the trouble of having to set manually in the related art may be resolved.
While a case is described that a light being irradiated onto recording paper is an S polarized light, it is not limited thereto, so that the light being irradiated onto the recording paper may be a P polarized light. In this case, a polarizing filter which transmits the S polarized light is used in lieu of the polarizing filter 14, and the light receiver 13 receives an S polarized component of the internally diffuse reflected light.
Moreover, in the above embodiment, if a discriminating level of the optical sensor 2245 is sufficient with a level which specifies either one of the non-coating paper, the coating paper, and the OHP sheet, the polarizing filter 14 is not necessary as shown in
Furthermore, in the above-described embodiment, multiple light emitting units of the surface emitting laser array may have at least some of light emitting unit intervals differing from the other light emitting unit intervals (See
Moreover, in
Now, making light emitting unit intervals in multiple light emitting units not equal intervals makes it possible to further reduce the speckle pattern.
Now, when an erroneous paper type discriminating could occur due to an impact of ambient light and stray light, a photodetecting system may be added.
For example, as shown in
Below is described a paper type discriminating process which is performed by the printer control apparatus 2090 in the above-described case. Below, a signal level in an output signal of the light receiver 17 that is amplified by an amplifying circuit of the printer control apparatus 2090 when a light from the light source 11 is irradiated onto the recording paper is called “S3”:
(1) Cause multiple light emitting units of the optical sensor 2245 to emit light at the same time;
(2) Determine values of S1, S2, and S3 from the output signals of the respective light receivers;
(3) Determine a value of S3/S2;
(4) Refer to a recording paper discriminating table and specify a brand of recording paper from the obtained values of S1 and S3/S2; and
(5) Save the specified brand of the recording paper in a RAM, completing the paper type discriminating process.
In this case, with respect to multiple brands of recording paper that the color printer 2000 can handle, in a pre-shipping process such as an adjusting process, etc., in advance, values of S1 and S3/S2 are measured for each brand of recording paper and the measured results are stored in a ROM of the printer control apparatus 2090 as “the recording paper discriminating table”.
Moreover, as shown in
Moreover, the center of the light source 11, the center of lighting, the center of the polarizing filter 14, the center of the light receiver 13, the center of the light receiver 15, a center of the polarizing filter 18, and a center of the light receiver 19 exist on almost the same plane. Then, an angle ψ4 which is formed by a surface of the recording paper and a line L4 which links the illuminating center and centers of the polarizing filter 18 and the light receiver 19 is 150° (see
Below is described a paper type discriminating process which is performed by the printer control apparatus 2090 in the above-described case. Below, a signal level in an output signal of the light receiver 19 that is irradiated onto the recording paper is called “S4”:
(1) Cause multiple light emitting units of the optical sensor 2245 to emit light at the same time;
(2) Determine values of S1, S2, and S4 from the output signals of the corresponding light receivers;
(3) Determine a value of S4/S1;
(4) Refer to a recording paper discriminating table and specify a brand of recording paper from the obtained values of S2 and S4/S1; and
(5) Save the specified brand of the recording paper in a RAM, completing the paper type discriminating process.
In this case, with respect to multiple brands of recording paper that the color printer 2000 can handle, in a pre-shipping process such as an adjusting process, etc., in advance, values of S2 and S4/S1 are measured for each brand of recording paper and the measured results are stored in a ROM of the printer control apparatus 2090 as “the recording paper discriminating table”.
Moreover, for example, as shown in
Below is described a paper type discriminating process performed by the printer control apparatus 2090 in this case.
(1) Cause multiple light emitting units of the optical sensor 2245 to emit light at the same time;
(2) Determine values of S1, S2, S3, and S4 from the output signals of the respective light receivers;
(3) Determine values of S4/S1 and S3/S2;
(4) Refer to a recording paper discriminating table and specify a brand of recording paper from the obtained values of S4/S1 and S3/S2 (see
(5) Save the specified brand of the recording paper in a RAM, completing the paper type discriminating process.
In this case, with respect to multiple brands of recording paper that the color printer 2000 can handle, in a pre-shipping process such as an adjusting process, etc., in advance, values of S4/S1 and S3/S2 are measured for each brand of recording paper and the measured results are stored in a ROM of the printer control apparatus 2090 as “the recording paper discriminating table”.
In this way, multiple light receiving systems which respectively detect diffuse lights reflected in mutually different directions may be provided and recording paper may be discriminated using computed values such as ratios of values detected at the respective light receiving systems to allow an accurate discrimination even in the presence of ambient light and stray light.
Moreover, in this case, the printer control apparatus 2090 may roughly narrow down the paper type using S1 and S2 and specify the recording paper brand using S4/S1 and S3/S2.
Here, while S4/S1 is used as an operation method using S1 and S4, it is not limited thereto. Similarly, an operation method using S2 and S3 is not limited to S3/S2.
In this case, the third photodetecting system may include multiple light receivers. Moreover, the fourth photodetecting system may include multiple polarizing filters and light receivers.
For example, when the third photodetecting system includes two light receivers and the fourth photodetecting system includes two sets of polarizing filters and light receivers, assuming output levels of respective light receivers of the third photodetecting system of “S3” and “S5” and output levels of respective light receivers of the fourth photodetecting system of “S4” and “S6”, paper type discriminating may be performed using a value of (S4/S1+S6/S1) and a value of (S3/S2+S5/S2). Moreover, paper type discriminating may be performed using a value of S4/S1, a value of S6/S1, a value of S3/S2, and a value of S5/S2.
As a matter of course, “a recording paper discriminating table” in accordance with a method of computing used in paper type discriminating is created in advance in a pre-shipping process such as an adjusting process, etc., and is stored in a ROM of the printer control apparatus 2090.
Moreover, in the above-described embodiment, as shown in
Here, the light source 11 emits a light in a direction which is parallel to the Z axis and the collimating lens 12 is arranged such that an optical axis becomes parallel to the Z axis.
Then, the mirror 21 bends an optical path of a light which passes through the collimating lens 12 such that an angle of incidence at the recording paper becomes 80°.
The mirror 22, which is a mirror equivalent to the mirror 21, is arranged at a position which opposes the mirror 21 across an opening portion relative to an X-axis direction. Then, a light path of a light which is specularly reflected from a surface from the recording paper is bent such that a proceeding direction thereof becomes parallel to the Z axis.
Then, the light receiver 15, which is arranged on the +Z side of the mirror 22, receives a light which is specularly reflected from a surface, an optical path of which light is bent by the mirror 22.
This case makes unnecessary a member which supports the light source 11 and the collimating lens 12 and the light receiver 15 respectively with a slant and may simplify an electrical circuit. In this way, a reduction of cost and size may be facilitated.
Even when three or more light receivers are provided, a proceeding direction of a light which moves toward each light receiver is made to be a direction parallel to a Z axis with a mirror to facilitate a reduction of size of an optical sensor.
Moreover, in the above-described embodiment, while a case is described of the light source 11 including 9 light emitting units, it is not limited thereto.
Furthermore, in the above-described embodiment, while a case is described of a linearly polarized light being emitted from the light source 11, it is not limited thereto. In this case, as shown in
Moreover, in the above-described embodiment, it is more preferable that a collimating lens is arranged in front of each light receiver. In this case, it is possible to reduce fluctuations in received light amount at each light receiver.
For an optical sensor which discriminates recording paper based on a reflected light amount, reproducibility of measurement is important. In the optical sensor which discriminates recording paper based on the reflected light amount, a measuring system is installed on the assumption that a measuring face and a surface of the recording paper are on the same plane at the time of measurement. However, due to reasons of deflection, vibration, etc., the surface of the recording paper becomes slanted or rises relative to the measuring plane, so that a case may occur such that the measuring plane and the surface of the recording paper are not on the same plane. In this case, the reflected light amount changes, so that stable and detailed discriminating becomes difficult. Here, a specular reflection is described as an example.
Moreover,
Cases of
Alternatively, problems in a case where the recording paper surface is not on the same plane as the measuring plane may be overcome by using a photodiode (PD) with a sufficiently large light receiving region for a light receiver or by decreasing a beam diameter of an irradiating light.
Moreover, a PD which is made into an array may be used for the light receiver to provide a configuration which includes a light receiving region which is sufficiently large relative to a moving amount of the reflected light intensity distribution. In this case, even when the reflected light intensity distribution has moved, a maximum signal of signals detected by the respective PDs may be made a signal for the specularly reflected light. Moreover, when the PD is made into the array, light receiving regions of individual PDs may be made small to reduce fluctuations in output due to an offset between the center of the light receiving region and the specularly reflected light to perform a more accurate detection.
Here, a specular reflection has been described for convenience of explanations; for surface diffuse reflection and internal diffuse reflection, while a change in a detected light amount also occurs due to an offset between the measuring plane and the recording paper surface, such problems may be handled in the same manner as the case of the specular reflection.
Moreover, in the above-described embodiment, only one of the opening member 26 and the opening member 27 may be provided.
Moreover, in the above-described embodiment, a processing apparatus may be provided in the optical sensor 2245, so that a part of processes in the printer control apparatus 2090 may be done by the processing apparatus.
Moreover, while a case with one paper-feeding tray has been described in the above-described embodiment, it is not limited thereto, so that there may be multiple paper-feeding trays. In this case, one optical sensor 2245 may be provided for each paper-feeding tray.
Moreover, in the above-described embodiment, a brand of recording paper may be specified during conveying. In this case, the optical sensor 2245 may be arranged in the vicinity of the conveying path. For example, the optical sensor 2245 may be arranged in the vicinity of the conveying path between the paper-feeding roller 2054 and the transfer roller 2042.
Furthermore, the subject to be discriminated by the optical sensor 2245 is not to be limited to the recording paper.
While a case of the color printer 2000 as an image forming apparatus has been described in the above-described embodiment, it is not limited thereto. For example, it may be a laser printer which forms a monochrome image. Moreover, it may be an image forming apparatus other than a printer; for example, it may be a copying machine, a facsimile machine, or a multi-functional machine having these functions integrated therein.
Moreover, while a case is described of the image forming apparatus having four photoconductor drums in the present embodiment, it is not limited thereto. For example, it may be a printer having five photoconductor drums.
Furthermore, while an image forming apparatus is described in which a toner image is transferred onto recording paper from the photoconductor drum via a transfer belt in the above-described embodiment, it is not limited thereto, so that it may be an image forming apparatus in which the toner image is directly transferred from the photoconductor drum to the recording paper.
Moreover, the optical sensor 2245 is also applicable to an image forming apparatus which ejects ink onto recording paper to form an image.
The optical sensor 2245 may be applied to detecting a thickness of a subject (see
Moreover, the optical sensor 2245 may be applied to detecting a density of a subject (see
The present application is based on Japanese Priority Application No. 2012-033529 filed on Feb. 20, 2012, the entire contents of which are hereby incorporated by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-033529 | Feb 2012 | JP | national |
