The present application claims priority to Japanese Priority Patent Application JP 2010-039269 filed in the Japanese Patent Office on Feb. 24, 2010, the entire content of which is hereby incorporated by reference.
The present invention relates to an optical sheet stack body suitably applied to an illuminating device or the like for illuminating, for example, a transmissive liquid crystal panel from the back side, and an illuminating device and a display device each having the same.
In recent years, because of advantages such as lower power consumption and smaller space, reduction in price, and the like, a liquid crystal display is replacing a CRT (Cathode Ray Tube) which was the mainstream of a display device in the past.
There are some types of liquid crystal displays which are classified by illuminating methods employed at the time of, for example, displaying an image, and a typified one is a transmissive liquid crystal display for displaying an image by using a light source disposed on the back of a liquid crystal panel.
In such a display device, it is desired to widen a color reproduction range. As one of methods of widening a color reproduction range, it is proposed to use, as a light source, light emitting diodes (LED) of three primary colors of blue, green, and red in place of a cold cathode fluorescent lamp (CCFL). It is also proposed to use LEDs of not only three primary colors but also four primary colors or six primary colors in order to widen the color range. Further, it is proposed to use, as a light source of white light, a light emitting diode of blue to which a phosphor is applied. Concretely, a light emitting diode of blue to which a phosphor of yellow is applied and a light emitting diode of blue to which phosphors of green and red are applied are on the market. In the following, in the specification, an LED which contains such a phosphor and emits white light will be called a white LED.
In the case of using a CCFL or LED as a light source, it is necessary to uniformize the luminance distribution and the color distribution in the plane. In the case where an illuminating device is relatively small, a light guide plate of a side light type may be used. In the case where an illuminating device is relatively large and a large light amount is necessary, a direct type in which light sources are directly arranged is in the mainstream. As one of methods of suppressing luminance non-uniformity and color unevenness in a direct type, a method of disposing a diffuser plate in which filler is added on a light source is proposed (Japanese Unexamined Patent Application Publication No. Sho 54-155244). As another method, for example, a method of using a plate whose sectional shape is uniform in one direction is proposed (Japanese Unexamined Patent Application Publication No. 2005-326819).
For example, in addition to an LED 100 as illustrated in
In the case of using an LED of three primary colors or a white LED as the light source of an illuminating device, as compared with the case of using a CCFL as the light source of the illuminating device, it is difficult to suppress luminance non-uniformity and color unevenness in the plane. It is caused by the facts that the LED is a point light source and, particularly, in the case of an LED of three primary colors, white color has to be generated by mixing the three colors whereas the CCFL emits white light. For example, in the case of Japanese Unexamined Patent Application Publication No. Sho 54-155244, particularly, when an LED is used as the light source, the distance from the light source to a diffuser plate has to be set relatively long, and there is a shortcoming such that the illuminating device becomes thick. On the other hand, in the case of Japanese Unexamined Patent Application Publication No. 2005-326819, although the CCFL as a linear light source is valid, an LED as a point light source has a shortcoming such that luminance non-uniformity and color unevenness occurs. The method of using the wide-directivity-angle LED 200 also has shortcomings such that by providing each of the LEDs 100 with the cap 110, the number of processes increases and, even when the shape and the refractive index of the cap 110 are optimized, there is limitation in shortening of the distance from the light source to the diffuser plate, and the illuminating device becomes thick to a certain degree.
It is therefore desirable to provide an optical sheet stack body in which luminance non-uniformity and color unevenness caused by a point light source are reduced, and an illuminating device and a display device each having the optical sheet stack body.
An optical sheet stack body according to an embodiment of the invention includes two rectangular-shaped optical sheets disposed so as to overlap a plurality of point light sources arranged in a first direction and arranged in a second direction crossing the first direction. Each of the optical sheets is disposed so that a long-side direction of the optical sheet crosses each of the first and second directions at an angle other than right angle. A first optical sheet as an optical sheet disposed on the point light source side out of the two optical sheets has a plurality of first three-dimensional structures extending in a direction parallel to or almost parallel to the first direction. On the other hand, a second optical sheet as an optical sheet disposed on the side opposite to the point light source out of the two optical sheets has a plurality of second three-dimensional structures extending in a direction parallel to or almost parallel to the second direction. The second three-dimensional structure has a shape by which return light is generated from normal incident light more than the first three-dimensional structure.
An illuminating device according to an embodiment of the invention includes: a plurality of point light sources arranged in a first direction and arranged in a second direction crossing the first direction; and an optical sheet stack body including two rectangular-shaped optical sheets disposed so as to overlap the plurality of point light sources. The two optical sheets included in the illuminating device as an embodiment of the invention have the same components as those of the two optical sheets included in the above-mentioned optical sheet stack body.
A display device according to an embodiment of the invention includes: a display panel which is driven on the basis of an image signal; and an illuminating device which illuminates the display panel. The illuminating device included in the display device as an embodiment of the invention has the same components as those of the above-mentioned illuminating device.
In the optical sheet stack body, the illuminating device, and the display device of an embodiment of the present invention, the first optical sheet formed with a plurality of first three-dimensional structures extending in parallel to or almost parallel to one arrangement direction of the point light source, and the second optical sheet formed with a plurality of second three-dimensional structures extending in a direction parallel to or almost parallel to the other arrangement direction of the point light source are overlapped from the point light source side. Further, the second three-dimensional structure has a shape by which return light is generated from normal incident light more than the first three-dimensional structure. Consequently, the ratio of light which enters normal to the second optical sheet in light refracted and passed through the first three-dimensional structure, is reflected by the second three-dimensional structure, and becomes return light traveling to the point light source side increases.
In the optical sheet stack body, the illuminating device, and the display device of an embodiment of the present invention, the second three-dimensional structure has a shape by which return light is generated from normal incident light more than the first three-dimensional structure. Consequently, the ratio of light which enters normal to the second optical sheet in light refracted and passed through the first three-dimensional structure, is reflected by the second three-dimensional structure, and becomes return light traveling to the point light source side increases. Since a light source division image formed by the first three-dimensional structure is cancelled by the second three-dimensional structure, luminance non-uniformity and color unevenness caused by the point light sources is reduced.
Additional features and advantages are described herein, and will be apparent from the following Detailed Description and the figures.
Embodiments of the present application will be described below in detail with reference to the drawings.
1. Embodiment
Configuration
Operation and Effect
2. Modification
3. Example
Embodiment
Configuration
The illuminating device 1 has a plurality of point light sources 10 disposed in one plane 10A, unevenness canceling sheets 11 and 12 (optical sheets), a diffusing member 13, a prism sheet 14, and a reflection sheet 15. The reflection sheet 15 is disposed so as to be opposed to the plurality of point light sources 10 at the back of the point light sources 10. The unevenness canceling sheets 11 and 12, the diffusing member 13, and the prism sheet 14 are disposed in this order on the point light sources 10 side and on the side opposite to the reflection sheet 15 with respect to the point light sources 10, so as to be opposed to the plurality of point light sources 10. In the following, the point light source 10, the diffusing member 13, the prism sheet 14, and the reflection sheet 15 will be described and, after that, the unevenness canceling sheets 11 and 12 will be described.
Point Light Source 10
Each point light source 10 is, for example, an LED of one or more single color (the same color), a single LED which emits red (R), green (G), or blue (B), or a plurality of LEDs which separately emit light of three primary colors of R, G, and B.
As illustrated in
The arrangement directions L1 and L2 of the point light sources 10 refer to two directions: a direction (for convenience, called direction LA) of a line segment connecting, in shortest distance, a certain point light source 10 (hereinbelow, called “point light source A”) and a point light source 10 closest to the point light source A among the other plural point light sources 10 disposed around the point light source A (when there are a plurality of other point light sources 10 closest to the point light source A, one of them); and a direction (for convenience, called direction LB) of a line segment connecting, in shortest distance, the point light source A and another point light source 10 closest to the point light source A, in the plurality of other point light sources 10 existing in a direction crossing the direction LA when seen from the point light source A. Therefore, the direction L1 corresponds to, for example, the direction LA, and the direction L2 corresponds to, for example, the direction LB.
The arrangement directions L1 and L2 of the point light sources 10 are set according to extension directions L3 and L4 (which will be described later) of a three-dimensional structure of the unevenness canceling sheets 11 and 12. For example, as illustrated in
As described above, the arrangement directions L1 and L2 of the point light sources 10 and the long-side direction LL and the short-side direction LS of the rectangular-shaped unevenness canceling sheet 11 form an angle other than the right angle. The angle is determined by the matrix of arrangement of the point light sources 10 and is not limited to a specific angle. From the viewpoint of preventing luminance non-uniformity, preferably, the point light sources 10 are disposed isotropically as much as possible. The angle formed between the arrangement direction L1 and the long-side direction LL is, preferably, in the range of 30 to 60 degrees both inclusive and, more preferably, in the range of 36 to 54 degrees both inclusive and, furthermore preferably, about 45 degrees.
The arrangement of the point light sources 10 varies slightly according to the size of the illuminating device 1 and a display device having the illuminating device 1. The arrangement of the point light sources 10 also varies according to the way of determining the number of blocks on the circuit of the point light source 10 at the time of giving the function of suppressing unnecessary light emission in a dark part of the display screen by partly controlling the light emission of the point light sources 10.
In the case where each of the point light sources 10 is constructed by a single LED which emits light of R, G, or B or by a plurality of LEDs which separately emit light of three primary colors of R, G, and B, the arrangement direction is specified in accordance with the above-described rule color by color. A line segment of arrangement may become zigzag depending on arrangement of LEDs. In this case, it is sufficient to change the zigzag line to a straight line by averaging.
A pitch P3 of the plurality of point light sources 10 in the arrangement direction L1 is preferably equal to a pitch P4 of the plurality of point light sources 10 in the arrangement direction L2, but may be different from the pitch P4.
The pitch of the plurality of point light sources 10 denotes to the interval (distance) of the point light sources 10 in the arrangement direction L1 or L2. In the case where each of the point light sources 10 is constructed by a single LED which emits light of R, G, or B or by a plurality of LEDs which separately emit light of three primary colors of R, G, and B, the pitch is specified in accordance with the above-described rule color by color.
The diffusing member 13 is, for example, a thick, high-rigid optical sheet having a light diffusion layer formed by dispersing a diffusion material (filler) in a relatively thick plate-shaped transparent resin, or a thin optical sheet formed by applying a transparent resin containing a light diffusion material on a relatively-thin film-shaped transparent resin. The diffusing member 13 has the function of diffusing light from the point light sources 10 and return light from the prism sheet 14 side. In the case where the diffusing member 13 is constructed by a high-rigid optical sheet, the diffusing member 13 also functions as a supporting member which supports other optical sheets (for example, the unevenness canceling sheets 11 and 12 and the prism sheet 14). The diffusing member 13 may be a combination of a diffusing member formed by dispersing a diffusing member (filler) in a relatively-thick plate-shaped transparent resin and a diffusing member formed by applying a transparent resin (binder) containing a diffusing member on a relatively-thin film-shaped transparent resin.
As the plate-shaped or film-shaped transparent resin, for example, a light-transmissive thermoplastic resin such as PET, acrylic, or polycarbonate is used. The light diffusion layer has a thickness of, for example, 1 mm to 5 mm both inclusive. The light diffusion material is made of particles having an average particle diameter of, for example, 0.5 μm to 10 μm both inclusive which are dispersed in a transparent resin in the range of 0.1 part by weight to 10 parts by weight both inclusive in the weight of the entire light diffusion layer. As the kind of the light diffusing member, for example, organic filler, inorganic filler, or the like may be used. Hollow particles may be also used as the light diffusing member.
When the light diffusion layer becomes thinner than 1 mm, diffuseness of light deteriorates, and there is also the possibility that sheet rigidity is not assured at the time of supporting the diffusing member 13 by a casing (not shown). If the light diffusion layer becomes thicker than 5 mm, when the diffusing member 13 is heated by light from the light source, it becomes difficult to release the heat, and there is the possibility that the diffusing member 13 is warped. In the case where the average particle diameter of the light diffusing member lies in the range of 0.5 μm to 10 μm both inclusive and the light diffusing member is dispersed in a transparent resin in the range of 0.1 part by weight to 10 parts by weight both inclusive in the weight of the entire light diffusion layer, the effect of the light diffusing member develops efficiently, and luminance non-uniformity is efficiently solved by the combination of the unevenness canceling sheets 11 and 12.
Although not shown, a diffusion sheet may be provided between the diffusing member 13 and the prism sheet 14, as a member different from the diffusing member 13. The diffusion sheet is, for example, a thin optical sheet formed by applying a transparent resin containing the light diffusing member on a relatively-thin film-shaped transparent resin. The diffusion sheet has a function of diffusing light which passed through the diffusing member 13 or the like.
Prism Sheet 14
The prism sheet 14 is, for example, as shown in
A component in the arrangement direction of the projections 14A, in the light entering from the bottom face side of the prism sheet 14 does not easily pass through the projections 14A. By using this characteristic and properly changing the arrangement direction of the projections 14A in order to solve the luminance non-uniformity, the luminance non-uniformity is lessened. A plurality of prism sheets 14 may be used. In particular, in the case of using two prism sheets 14, it is preferable to set the arrangement directions of the projections 14A of the prism sheets 14 so as to be orthogonal or almost orthogonal to each other from the viewpoint of increasing directivity and improving the front-face luminance. Two prism sheets 14 may be disposed so that the extension direction of the projections 14A of the prism sheets 14 and the extension direction of the projections 11A and 12A of the unevenness canceling sheets 11 and 12 cross each other. In such a case, light in the extension direction of the projections 14A in the prism sheet 14 does not easily pass and, further light in the extension direction of the unevenness canceling sheets 11 and 12 does not easily pass, so that luminance non-uniformity is lessened.
The prism sheet 14 may be, for example, integrally formed by using a resin material having translucency such as one or more kinds of thermoplastic resins, or formed by transferring an energy line (such as ultraviolet) curable resin onto a translucent base material such as PET (polyethylene terephthalate).
It is preferable to use a thermoplastic resin having a refractive index of 1.4 or higher in consideration of the function of controlling the light emission direction. Examples of such a material include polycarbonate resin, acrylic resin such as PMMA (polymethylmethacrylate resin), polyolefin resin such as polyethylene (PE) or polypropylene (PP), polyester resin such as polyethylene terephthalate, amorphous copolymer polyester resin such as MS (copolymer of methylmethacrylate and styrene), polystyrene resin, polyvinyl chloride resin, cycloolefin resin, urethane resin, natural rubber resin, and artificial rubber resin and a combination of any of the resins.
The reflection sheet 15 is disposed in a position apart from a face 10A (refer to
Preferably, in the reflection face of the reflection sheet 15, for example, each of regions opposed to the point light sources 10 has a flat face and regions which are not opposed to the point light sources 10 (regions opposed to regions each between neighboring point light sources 10) are entirely or partly made by dot-shaped diffusion members. In this case, scattered reflection tends to occur when light falls on the dot-shaped diffusing members, and light is easily emitted between the point light sources 10, so that luminance non-uniformity is reduced. As the material of the dot-shaped diffusing member, preferably, silicone resin or a transparent or white material such as silica or titania is used. The size of the diffusing member is preferably about 0.1 μm to 100 μm.
As shown in
The projection 11A has a three-dimensional structure developing an optical characteristic of passing incident light from the point light source 10 side relative to the projection 12A. The projection 12A has a three-dimensional structure developing an optical characteristic of suppressing passage of incident light from the point light source 10 side relative to the projection 11A. Concretely, the projection 12A has a shape by which return light is generated from normal incident light more than the projection 11A.
In the case where the extension direction L3 of the three-dimensional structures in the unevenness canceling sheet 11 is parallel or almost parallel to the arrangement direction L1 of the point light sources 10 and the extension direction L4 of the three-dimensional structures in the unevenness canceling sheet 12 is parallel or almost parallel to the arrangement direction L2 of the point light sources 10, an excellent uneven state is realized. In this case, preferably, an angle θ1 (not shown) formed between the arrangement direction L1 and the extension direction L3 or an angle θ2 (not shown) formed between the arrangement direction L2 and the extension direction L4 is 10 degrees or less. Preferably, an angle θ3 (not shown) formed between the extension direction L3 and the extension direction L4 lies in a range from 60 degrees to 120 degrees both inclusive. When the angle θ1 exceeds 10 degrees, luminance non-uniformity in the arrangement direction L1 and the extension direction L3 deteriorates. When the angle θ2 exceeds 10 degrees, luminance non-uniformity in the arrangement direction L2 and the extension direction L4 deteriorates. When the angle θ3 exceeds the range, the extension direction L3 and the extension direction L4 become close to parallel to each other, so that the luminance non-uniformity in the long-side direction LL and the short-side direction LS of the unevenness canceling sheets 11 and 12 deteriorates.
The case of using a linear light source (not shown) in place of the point light source 10 in the illuminating device 1 of the embodiment and a display device on which the illuminating device 1 is mounted will be considered. Generally, for example, as disclosed in Japanese Unexamined Patent Application Publication No. 2006-140124, it is considered to be preferable to dispose an optical sheet or a diffuser plate having a three-dimensional structure extending in a certain direction so as to be in parallel to the longitudinal direction of the linear light source.
On the other hand, in the illuminating device 1 of the embodiment and the display device on which the illuminating device 1 is mounted, in the case where the extension direction L3 of the three-dimensional structure in the unevenness canceling sheet 11 is parallel to or almost parallel to the arrangement direction L1 of the point light sources 10, and the extension direction L4 of the three-dimensional structure in the unevenness canceling sheet 12 is parallel to or almost parallel to the arrangement direction L2 of the point light sources 10, an excellent uneven state is assured. There is a case that an excellent uneven state is realized rather when the extension direction L3 is slightly deviated from the arrangement direction L1 of the point light sources 10, and the extension direction L4 is slightly deviated from the arrangement direction L2 of the point light sources 10.
The expression that the projection 12A generates return light from the normal incident light more than the projection 11A roughly means that total light transmittance (JIS K 7361) of the unevenness canceling sheet 12 when light is allowed to enter normal to the unevenness canceling sheet 12 from the point light source 10 side is lower than that of the unevenness canceling sheet 11 when light is allowed to enter normal to the unevenness canceling sheet 11 from the point light source 10 side. It is almost equivalent that, concretely speaking with numerical values, the projections 11A and 12A satisfy the expressions (1) and (2) and also satisfy the expression (3).
P
3
/H>1.3 (1)
P
4
/H>1.3 (2)
20%>Tt1−Tt2>5% (3)
P3 denotes a pitch in the arrangement direction L1 of the point light sources 10. P4 denotes a pitch in the arrangement direction L2 of the point light sources 10. H denotes distance between the point light sources 10 and the unevenness canceling sheet 11. Tt1 indicates total light transmittance (%) of the unevenness canceling sheet 11 when light is allowed to enter normal to the unevenness canceling sheet 11 from the point light source 10 side. Tt2 indicates total light transmittance (%) of the unevenness canceling sheet 12 when light is allowed to enter normal to the unevenness canceling sheet 12 from the point light source 10 side.
In the case where a diffusing agent such as filler is not contained in the unevenness canceling sheets 11 and 12 and the diffuser plate exists on the unevenness canceling sheets 11 and 12, the projections 11A and 12A may be specified as follows. The projections 11A and 12A satisfy the expressions (4) and (5) and also satisfy the expressions (6) and (7).
P
3
/H>1.3 (4)
P
4
/H>1.3 (5)
0.1≦R2/P2<R1/P1<0.4 (6)
0.02<R1/P1−R2/P2<0.1 (7)
P1 denotes a pitch in the arrangement direction of the plurality of projections 11A. P2 denotes a pitch in the arrangement direction of the plurality of projections 12A. R1 denotes curvature of the top 11R of the projection 11A as shown in
In the case where each of φ1 and φ2 is less than 39°, the proportion of light passing through the surface of the projections 11A and 12A in light which enters normal to the back face of the unevenness canceling sheets 11 and 12 is more dominant than that of light which is reflected by the projections 11A and 12A and becomes return light. In the case where each of φ1 and φ2 exceeds 59°, although light which enters normal to the back face of the unevenness canceling sheets 11 and 12 is totally reflected by the surface of one of the projections 11A and 12A, the reflection light passes through the other surface of the projections 11A and 12A, and the transmission light does not enter the projections 11A and 12A again. Consequently, in this case as well, the proportion of light passing through the unevenness canceling sheets 11 and 12 in light which enters normal to the back face of the unevenness canceling sheets 11 and 12 is more dominant than that of light which is reflected by the unevenness canceling sheets 11 and 12 and becomes return light.
The upper and lower limits of the expressions (4) and (5) are specified by an unevenness ratio obtained by the following expression (6) and are set in a range that the unevenness ratio does not exceed 3%. The unevenness ratio of 3% is the upper limit that a human does not visually recognize display unevenness (or does not bother display unevenness) and is one of indices in display quality.
Unevenness ratio (%)=((maximum luminance−minimum luminance)/average luminance)×100 (6)
Preferably, φ1 and φ2 increase smoothly from the top of the projections 11A and 12A toward the bottom. For example, as shown in
In the case where each of the projections 11A and 12A has a three-dimensional structure as shown in
The projections 11A and 12A are not limited to the shapes shown as an example but may be deformed in the range satisfying the expressions (1) to (5).
When the ratio of a return light generation part a1 (first part) which generates return light traveling toward the point light source 10 side by total reflection of light entering from the point light source 10 normal to the unevenness canceling sheet 11, occupying the projection 11A when the unevenness canceling sheet 11 is seen from the normal direction of the plane 10A is set as K1 and the ratio of a return light generation part b1 (second part) which generates return light traveling toward the point light source 10 side by total reflection of light incident normal to the unevenness canceling sheet 12 in light which passed through the unevenness canceling sheet 11, in the projection 12A, occupying the projection 12A when the unevenness canceling sheet 12 is seen from the normal direction of the plane 10A is set as K2, preferably, K2 is larger than K1.
For example, in the case where the projection 11A has a three-dimensional structure as illustrated in
Operation and Effect
Next, the operation and effect of the illuminating device 1 of the embodiment will be described.
In the illuminating device 1 of the embodiment, luminance non-uniformity of light emitted from the point light sources 10 is reduced by the unevenness canceling sheets 11 and 12, the resultant light is diffused by the diffusing member 13 to lessen the directivity. After that, the resultant light is collected by the prism sheet 14 where the front-face luminance and directivity are adjusted.
In the embodiment, the unevenness canceling sheet 11 in which the plurality of projections 11A extending in the direction parallel to the arrangement direction L1 of the point light sources 10 and the unevenness canceling sheet 12 in which the plurality of projections 12A extending in the direction parallel to the arrangement direction L2 of the point light sources 10 are stacked in order from the point light source 10 side. Consequently, luminance non-uniformity in the direction parallel to the arrangement direction L1 of the point light sources 10 in light emitted from the plurality of point light sources 10 is lessened by the unevenness canceling sheet 11, and luminance non-uniformity in the direction parallel to the arrangement direction L2 of the point light sources 10 is lessened by the unevenness canceling sheet 12.
The light entering into the back face of the unevenness canceling sheet 11 is almost linear light, and the light entering into the unevenness canceling sheet 12 is diffused light which is refracted and scattered by the unevenness canceling sheet 11. To make the amount of return light in the direction parallel to the arrangement direction L1 and the extension direction L3 and the amount of return light in the direction parallel to the arrangement direction L2 and the extension direction L4 equivalent to each other, the capability of generating return light in the unevenness canceling sheet 12 is requested to be higher than that of generating return light in the unevenness canceling sheet 11. Consequently, in the case where both of the capabilities are the same (typically, in the case where the shape and material of the projections 11A in the unevenness canceling sheet 11 and those of the projections 12A in the unevenness canceling sheet 12 are the same), the unevenness canceling effect of the unevenness canceling sheet 11 having much linear incident light is higher than that of the unevenness canceling sheet 12 having smaller linear incident light. Also in the case where the capability of generating return light in the unevenness canceling sheet 12 is lower than that of generating return light of the unevenness canceling sheet 11, the unevenness canceling effect of the unevenness canceling sheet 11 having much linear incident light is higher than that of the unevenness canceling sheet 12 having less linear incident light. As a result, a phenomenon such that unevenness disappears only in the arrangement direction L1 and the extension direction L3 and unevenness in the arrangement direction L2 and the extension direction L4 does not disappear and a phenomenon such that the parts above the point light sources 10 become abnormally dark only in the arrangement direction L1 and the extension direction L3 occur.
On the other hand, in the embodiment, the projection 12A in the unevenness canceling sheet 12 has a three-dimensional structure having light collecting effect (that is, satisfying the expressions (1) to (5)) relatively stronger than that of the projection 11A in the unevenness canceling sheet 11, and has a shape by which return light is generated more from normal incident light. With the configuration, the unevenness canceling effect of the unevenness canceling sheet 11 and that of the unevenness canceling sheet 12 are made almost equal. Consequently, the phenomenon such that unevenness disappears only in the arrangement direction L1 and the extension direction L3 and unevenness in the arrangement direction L2 and the extension direction L4 does not disappear and the phenomenon such that the parts above the point light sources 10 become abnormally dark only in the arrangement direction L1 and the extension direction L3 are prevented. Luminance non-uniformity and color unevenness caused by the point light sources 10 are reduced.
In the embodiment, an excellent unevenness state is realized in the case where the extension direction L3 of the three-dimensional structure of the unevenness canceling sheet 11 is parallel to or almost parallel to the arrangement direction L1 of the point light sources 10 and the extension direction L4 of the three-dimensional structure of the unevenness canceling sheet 12 is parallel to or almost parallel to the arrangement direction L2 of the point light sources 10. Preferably, an angle θ1 formed between the arrangement direction L1 and the extension direction L3 or an angle θ2 formed between the arrangement direction L2 and the extension direction L4 is 10 degrees or less. Preferably, an angle θ3 formed between the extension direction L3 and the extension direction L4 lies in a range from 60 degrees to 120 degrees both inclusive. When the angle θ1 exceeds 10 degrees, luminance non-uniformity in the arrangement direction L1 and the extension direction L3 deteriorates. When the angle θ2 exceeds 10 degrees, luminance non-uniformity in the arrangement direction L2 and the extension direction L4 deteriorates. When the angle θ3 exceeds the range, the extension direction L3 and the extension direction L4 become close to parallel to each other, so that the luminance non-uniformity in the long-side direction LL and the short-side direction LS of the unevenness canceling sheets 11 and 12 deteriorates.
In the embodiment, in the case where a light diffusing agent is contained in at least one of the unevenness canceling sheets 11 and 12, luminance non-uniformity and the color unevenness caused by the point light sources 10 is reduced by the scattering effect of the light diffusing agent. The amount of adding the light diffusing agent is preferably minute. For example, in the case of making the light diffusing agent contained in a transparent plate having a thickness of 2 mm and whose both faces are flat, preferably, total light transmittance when light is allowed to enter normal to the transparent plate to which the light diffusing material is added has a value which lies in the range of 81% to 93% both inclusive. The upper limit value is a limit value of the total light transmittance in the transparent plate, and the lower limit value is a value specified to a degree that the return light generation effect is not largely disturbed by addition of the light diffusing agent.
Generally, the luminance non-uniformity in a plane occurs when P3/H or P4/H is increased. There are two cases that P3/H or P4/H becomes large. One of the cases is that the distance H between the point light sources 10 and the unevenness canceling sheet 11 is narrowed to reduce the thickness, and the other case is that the number of point light sources 10 is reduced (the pitches P3 and P4 of the point light sources 10 are lowered), and lighting is reduced. The display device of the embodiment is suitable to both of the cases.
Although the two unevenness canceling sheets 11 and 12 are used in the foregoing embodiment, three or more unevenness canceling sheets may be used. When three or more unevenness canceling sheets are used, light of the point light sources 10 is controlled more easily, and it is suitable from the viewpoint of reducing luminance non-uniformity. However, in the case of using three or more unevenness canceling sheets, preferably, an optical sheet disposed in a position further from the point light sources 10 has more return light than an optical sheet disposed in a position closer to the point light sources 10. In the case of using three or more unevenness canceling sheets, the extension direction of the three-dimensional structures in at least one of the unevenness canceling sheets is parallel to or almost parallel to the arrangement direction L1 of the point light sources 10. Further, preferably, the extension direction of the three-dimensional structures in at least one of the remaining unevenness canceling sheets is parallel to or almost parallel to the arrangement direction L2 of the point light sources 10. In this case, the luminance non-uniformity in the arrangement directions L1 and L2 is reduced.
In the modification, preferably, one of the three or more unevenness canceling sheets has three-dimensional structures extending in a direction parallel to or almost parallel to the long-side direction LL or the short-side direction LS of the unevenness canceling sheets 11 and 12. In this case, unevenness in the direction is reduced. For example, as illustrated in
In the foregoing embodiment, the various optical sheets (for example, the unevenness canceling sheets 11 and 12, the diffusing member 13, and the prism sheet 14) disposed over the point light sources 10 are structurally independent of one another. In the case of using a relatively thick diffuser plate as the diffusing member 13 and using the diffusing member 13 as a supporting member, for example, as illustrated in
As illustrated in
Preferably, thermal adhesion or ultrasonic adhesion is used as a method of joining the periphery of the diffusing member 13 and the periphery of the unevenness canceling sheets 11 and 12. In this case, they are integrated with high productivity without using an intermediate agent. In particular, when the unevenness canceling sheets 11 and 12 and the diffusing member 13 are made of a thermoplastic resin (such as polycarbonate, polyethylene terephthalate, and polyethylene naphthalate), joining strength is increased by the adhesion.
In particular, it is preferable to integrate the unevenness canceling sheets 11 and 12 while tensioning them. To integrate the unevenness canceling sheets 11 and 12 in a state where there is no wrinkle or slack with the diffusing member 13, the unevenness canceling sheets 11 and 12 have to have thickness and rigidity to a certain degree. However, increase in thickness of the unevenness canceling sheets 11 and 12 is against reduction in thickness and cost of the illuminating device 1. Consequently, by integrating the unevenness canceling sheets 11 and 12 with the diffusing member 13 while tensioning the unevenness canceling sheets 11 and 12, the unevenness canceling sheets 11 and 12 are integrated without a wrinkle or slack.
Similarly, by joining the periphery of the diffusing member 13 and the periphery of the prism sheet 14 to each other by a joining part (not shown), the prism sheet 14 and the diffusing member 13 may be integrated. In this case, even when the prism sheet 14 is thinned, a wrinkle or slack does not easily occur. By joining the unevenness canceling sheets 11 and 12 on the point light source 10 side of the diffusing member 13 and joining the prism sheet 14 to the side opposite to the point light sources 10 while applying equivalent tension or stress, the unevenness canceling sheets 11 and 12, the diffusing member 13, and the prism sheet 14 may be integrated. This case is suitable also from the viewpoint that the diffusing member 13 does not warp easily. In a manner similar to the above, the unevenness canceling sheets 11 and 12 and the diffusing member 13 may be integrated by joining the periphery of the diffusing member 13 and the periphery of the unevenness canceling sheets 11 and 12 by a joining part (not shown). Further, by joining the periphery of the diffusing member 13 and the periphery of the prism sheet 14 to each other by a joining part (not shown), the prism sheet 14 and the diffusing member 13 may be integrated. In a manner similar to the above, it is unnecessary to increase rigidity of the unevenness canceling sheets 11 and 12 and the prism sheet 14 to prevent a warp or deflection, so that the unevenness canceling sheets 11 and 12 and the prism sheet 14 are thinned. Therefore, also in the case of providing the unevenness canceling sheets 11 and 12 just below the diffusing member 13, the illuminating device 1 is thinned.
For example, as illustrated in
In the case of using the unevenness canceling sheet 11 or 12 as a supporting member as illustrated in
In the case of using the unevenness canceling sheet 11 or 12 illustrated in
For example, a supporting member 22 may be disposed between the unevenness canceling sheets 11 and 12 and the point light sources 10 as illustrated in
The supporting member 22 is made of, for example, transparent plastic material. Preferably, the supporting member 22 contains a minute amount of a light diffusing agent in accordance with, for example, the disposition and a light distribution of the point light sources 10 and height from the point light source 10 to the supporting member 22. In such a case, the luminance non-uniformity and the color unevenness caused by the point color sources 10 are reduced. The additive amount of the light diffusing agent is preferably a minute amount. For example, preferably, the additive amount has a value in a range where total light transmittance when light is allowed to enter normal to a transparent plate having a thickness of 2 mm, whose both sides are flat, and to which the light diffusing material is added is 81% to 93% both inclusive. 93% as the upper limit is the transmittance limit value of the transparent plate, and 81% as the lower limit is the lower limit value of the range in which the return light generation effect is not largely disturbed by addition of the diffusing agent.
As the material of the supporting member 22, any transparent resin having rigidity may be applied. For example, polymethylmethacrylate, cycloolefin polymer, zeonor (registered trademark of Zeon Corporation), polycarbonate, polystyrene, polyethylene terephthalate, or the like is suitable. In particular, polymethylmethacrylate, cycloolefin polymer, zeonor, or the like are suitable as the material of the supporting member 22 from the viewpoint of luminance. The thickness of the supporting member 22 is preferably 1 mm or more from the viewpoint of rigidity.
Similarly, also in the case of
Examples of the illuminating device 1 of the embodiment will now be described.
The samples 1 to 68 were manufactured by disposing, on the point light sources 10, the unevenness canceling sheet 11, the unevenness canceling sheet 12, the diffusing member 13, the prism sheet 14, and a reflection-type polarization separation element (not shown) in order from the point light source 10 side and disposing the reflection sheet 15 on the rear face of the point light sources 10.
In the samples 1 to 12, 42 to 47, 51 to 56, and 60 to 65, a white LED (
In the samples 35 to 41, 48 to 50, 57 to 59, and 66 to 68, a wide-directivity-angle LED (
In the samples 1 to 41, the angle formed by the arrangement directions L1 and L2 of the point light sources 10 and the extension directions L3 and L4 of the three-dimensional structures in the unevenness canceling sheets 11 and 12 was set to 45 degrees, and the angle formed by the extension directions L3 and L4 of the three-dimensional structures in the unevenness canceling sheets 11 and 12 and the long-side direction LL of the unevenness canceling sheet 11 was set to 45 degrees. In the following description, the angle having the smaller absolute value among the angles formed by the arrangement directions L1 and L2 and the extension directions L3 and L4 and the long-side direction LL of the unevenness canceling sheet 11 will be described. The angle in the clockwise direction when seen from the long side Lx of the unevenness canceling sheet 11 will be described as +, and the angle in the counterclockwise direction will be described as −. Specifically, the angle formed by the long side Lx of the unevenness canceling sheet 11 and the extension directions L3 and L4 is +45 degrees, but the angle formed by the long side Lx of the unevenness canceling sheet 11 and the arrangement direction L2 and the extension direction L4 is −45 degrees. In the description, in the samples 1 to 41, the arrangement direction L1 is +45 degrees, the arrangement direction L2 is −45 degrees, the extension direction L3 is +45 degrees, and the extension direction L4 is −45 degrees.
In
In the samples 1 to 34, as the projections 11A and 12A of the unevenness canceling sheets 11 and 12, projections having sectional shapes and optical characteristics as illustrated in
From
In
Relational Expression Group A
P3/H>1.3
P4/H>1.3
20%>Tt1−Tt2>5%
Relational Expression Group B
P3/H>1.3
P4/H>1.3
0.1≦R2/P2<R1/P1<0.4
0.02<R1/P1−R2/P2<0.1
From
In
Relational Expression Group A
P3/H>1.3
P4/H>1.3
20%>Tt1−Tt2>5%
Relational Expression Group B
P3/H>1.3
P4/H>1.3
0.1≦R2/P2<R1/P1<0.4
0.02<R1/P1−R2/P2<0.1
It was understood from
In this case, until the angle formed by the extension directions L3 and L4 of the three-dimensional structures of the unevenness canceling sheets 11 and 12 and the long-side direction Lx of the unevenness canceling sheet 11 is ±55 degrees, that is, in the case where the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 10 degrees or less, unevenness is hardly seen. However, when the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 becomes ±57.5 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 12.5 degrees), deterioration occurred to the degree that unevenness was visibly recognized in the samples 42, 43, and 45.
Similarly, when the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 becomes ±35 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 10 degrees), unevenness is hardly seen. However, when the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 becomes ±30 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 15 degrees), deterioration occurred to the degree that unevenness was visibly recognized in the samples 45 and 46. As described above, when the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 increases, the effect of reducing unevenness in the arrangement directions L1 and L2 of the point light sources decreases, and unevenness becomes worse.
The absolute values of the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 do not have to be symmetrical. For example, the extension direction L3 may be +40 degrees, and the extension direction L4 may be −50 degrees. Although not shown, when the angle formed by the arrangement direction L1 and the extension direction L3 and the angle formed by the arrangement direction L2 and the extension direction L4 is 10 degrees or less, and the angle formed by the extension directions L3 and L4 lies in the range of 60 to 120 degrees both inclusive, a state where unevenness is hardly observed is obtained by any of the combinations.
It was understood from
For example, in the sample 48, however, the unevenness in the case where the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±15 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 30 degrees) is compared with the unevenness in the case where the angle is ±45 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 0 degrees), unevenness is smaller when the angle formed by the arrangement directions L1 and L2 and the extension directions L3 and L4 is smaller.
Similarly, in the sample 49, the unevenness in the case where the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±75 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 30 degrees) is compared with the unevenness in the case where the angle is ±45 degrees (that is, the angle formed by the extension directions L3 and L4 and the arrangement directions L1 and L2 is 0 degrees), unevenness is smaller when the angle formed by the arrangement directions L1 and L2 and the extension directions L3 and L4 is smaller. From the above, also in the wide light distribution, preferably, the arrangement directions L1 and L2 of the point light sources 10 and the extension directions L3 and L4 of the three-dimensional structures of the unevenness canceling sheets 11 and 12 are almost parallel to each other.
In the samples 37, 38, 40, and 41, the unevenness is bad to a degree that it is visibly recognized. Also in the wide light distribution, a shape by which return light is generated from normal incident light more from the unevenness canceling sheet 12 than the unevenness canceling sheet 11 is preferable.
In the sample 45, the unevenness in the case where the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±52.5 or ±35 degrees is smaller than that in the case where the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±45 degrees (that is, the extension directions L3 and L4 are completely parallel to the arrangement directions L1 and L2). That is, in the sample 45, unevenness is reduced more when the extension directions L3 and L4 and the arrangement directions L1 and L2 are slightly shifted from parallelism.
As described above, in the case of using a linear light source, the extension direction of the three-dimensional structures is preferably disposed in parallel to the linear light source. However, with respect to the point light source 10 in the embodiment, it was found that unevenness is hardly observed when the extension directions L3 and L4 and the arrangement directions L1 and L2 are almost parallel to each other and there is even a case that unevenness is reduced more when the directions are shifted slightly from parallelism.
In the example of
On the other hand, when the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±62.5 degrees, each of the angle formed by the arrangement direction L1 and the extension direction L3 and the angle formed by the arrangement direction L2 and the extension direction L4 is 10 degrees. However, when the angle formed by the extension directions L3 and L4 is 125 degrees which exceeds 120 degrees. In the samples 55 and 56 shown in
On the other hand, when the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±30 degrees, the angle formed by the extension direction L3 and the extension direction L4 is in the range of 60 degrees to 120 degrees both inclusive. However, when the extension directions L3 and L4 are too apart from the arrangement directions L1 and L2, so that samples in which unevenness became worse to the degree that unevenness was visibly recognized were found (for example, the samples 52 and 55).
The case where the angle formed by the extension directions L3 and L4 is ±45 degrees and the case where the angle is ±60 degrees are compared with each other. The angle formed by the arrangement directions L1 and L2 is 7.5 degrees, but unevenness in n the former case where the angle is ±45 degrees is relatively smaller than that in the latter case where the angle is ±60 degrees. Further, when the angle formed by the extension directions L3 and L4 is ±52.5 degrees, unevenness is hardly seen in all of the samples. Consequently, the angle formed between the extension directions L3 and L4 is preferably in the range of 60 degrees to 120 degrees both inclusive, more preferably, in the range of 75 degrees to 105 degrees both inclusive, and further more preferably, almost the right angle. The angles are suitable to reduce the unevenness in the long-side direction Lx and the short-side direction Ls of the unevenness canceling sheet 11.
The angle formed between the extension directions L3 and L4 is in the range of 60 degrees to 120 degrees both inclusive. However, when the angle formed between the extension directions L3 and L4 and the arrangement directions L1 and L2 is large, and the extension directions L3 and L4 become not parallel to the arrangement directions L1 and L2, the unevenness state became worse.
The absolute values of the angle formed by the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 do not have to be symmetrical. For example, in the case where the angle formed by the extension direction L3 and the long-side direction Lx of the unevenness canceling sheet 11 is +62.5 degrees, and the angle formed by the extension direction L4 and the long-side direction Lx of the unevenness canceling sheet 11 is −42.5 degrees, the angle formed by the arrangement direction L1 and the extension direction L3 and the angle formed by the arrangement direction L2 and the extension direction L4 are 10 degrees or less, and the angle formed between the extension directions L3 and L4 is in the range of 60 degrees to 120 degrees both inclusive. In all of the samples illustrated in
For example, in
It was known from the samples 64 and 65 that there is a case that unevenness is reduced in the case where the arrangement directions L1 and L2 of the point light sources 10 and the extension directions L3 and L4 of the three-dimensional structures of the unevenness canceling sheets 11 and 12 are less parallel to each other (±50 degrees in the sample 64 and ±30 degrees in the sample 65) than the case where they are parallel to each other (when the angle formed between the extension directions L3 and L4 and the long-side direction Lx of the unevenness canceling sheet 11 is ±60 degrees).
From
As described above, the arrangement of the point light sources 10 slightly varies according to the size of the illuminating device 1 and the display device on which the illuminating device 1 is mounted. The arrangement of the point light sources 10 also varies depending on the method of determining the blocks on the circuit of the point light sources 10 at the time of giving the function of suppressing unnecessary light emission in a dark part in the display screen by partly controlling the light emission of the point light sources 10.
Although not illustrated, for example, in the case where the angle formed between the arrangement directions L1 and L2 and the long-side direction LL of the unevenness canceling sheet 11 is ±30 degrees, the result is the same as that of
Next, the case of applying the illuminating device 1 of the embodiment to a display device will be described. In the following, the case of applying the illuminating device 1 having the configuration illustrated in
The display panel 20 has, although not illustrated, a layer stack structure having a liquid crystal layer between a transparent substrate on the observation side and a transparent substrate on the illuminating device 1 side. Concretely, the display panel 20 has, in order from the observation side, a polarizer, a transparent substrate, a color filter, a transparent electrode, an alignment film, a liquid crystal layer, an alignment film, a transparent pixel electrode, a transparent substrate, and a polarizer.
The polarizer is a kind of an optical shutter and allows only light in a predetermined oscillation direction (polarized light) to pass. The polarizers are disposed so that their polarization axes are different from each other by 90 degrees. With the configuration, light emitted from the illuminating device 1 passes through or is blocked by the polarizers via the liquid crystal layer. The transparent substrate is a substrate which is transparent to visible light and is made of, for example, plate glass. On the transparent substrate on the illuminating device 1 side, a TFT (Thin Film Transistor) as a drive element electrically connected to the transparent pixel electrode and an active drive circuit including a wiring are formed. The color filter is constructed by arranging color filters for color-separating light emitted from the illuminating device 1 into, for example, the primary colors of R, G, and B. The transparent electrode is made of, for example, ITO (Indium Tin Oxide) and functions as a common opposed electrode. The alignment film is made of, for example, a polymer material such as polyimide, and performs alignment process on the liquid crystal. The liquid crystal layer is made of, for example, the liquid crystal in the VA (Vertical Alignment) mode, TN (Twisted Nematic) mode, or STN (Super Twisted Nematic) mode and has the function of passing or blocking light from the illuminating device 1 pixel by pixel by an application voltage from the drive circuit. The transparent pixel electrode is made of, for example, ITO and functions as an electrode of each pixel.
Next, the operation in the display device 2 will be described. Light emitted from the point light sources 10 in the illuminating device 1 is adjusted to light having desired front-face luminance, in-plane luminance distribution, view angle, and the like, and the back face of the display panel 20 is irradiated with the adjusted light. The light applied to the back side of the display panel 20 is modulated by the display panel 20 and the resultant light is emitted as image light from the surface of the display panel 20 toward the observer side.
In the display device 2, the expressions (1) to (5) are satisfied in the unevenness canceling sheets 11 and 12 in the illuminating device 1. Consequently, luminance non-uniformity and color unevenness of illumination light applied to the back face of the display panel 20 is reduced. Consequently, the display device 2 having high display quality is provided.
As illustrated in
Although the present invention has been described above by the embodiment, the modifications, and the application example, the invention is not limited to the embodiment and the like but may be variously modified.
For example, in the foregoing embodiment and the like, in the illuminating device 1 and the display device 2, the unevenness canceling sheets 11 and 12, the diffusing member 13, and the prism sheet 14 have been described as the various optical sheets included in the illuminating device 1. As necessary, an optical sheet other than the above may be included in the illuminating device 1 or any of the optical sheets included in the illuminating device 1 may be removed.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Number | Date | Country | Kind |
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P2010-039269 | Feb 2010 | JP | national |