1. Field of the Invention
The present invention relates to an optical sheet for enhancing a contrast ratio, a filter including the same, and an image display device including the optical sheet or the filter, and more particularly, to an optical sheet capable of increasing a light transmission rate, increasing a resolution by preventing a decrease in a contrast ratio of an image due to external light, preventing formation of ghost images, and preventing the Moire phenomenon, a filter including the same, and an image display device including the optical sheet or the filter.
2. Description of the Related Art
Recently, various types of image display devices have been developed and used practically. Examples of image display devices include liquid crystal displays (LCDs), plasma display panels (PDPs), field emission displays (FEDs), cathode ray tubes (CRTs), vacuum fluorescence displays, and field emission display panels. These image display devices realize emission of light of the three primary colors of red, blue, and green, thereby displaying color images.
An image display device includes: a panel assembly that forms images; and a filter that shields electromagnetic waves, near-infrared rays, and/or orange light emitted from the panel assembly, prevents surface reflection, and/or performs color adjustment. The filter should be transmissive because the filter is disposed on a front side of the panel assembly.
The filter, however, absorbs and/or reflects image light emitted from the panel assembly and decreases brightness of the image display device. In addition, in a bright environment, for example, in a bright room, external surrounding light passes through the filter of the image display device and can enter the panel assembly. In this regard, the external surrounding light that passes through the filter from the outside may interfere with the image light emitted from the panel assembly, and thus, the contrast ratio is decreased and image display capability of the image display device is degraded.
To address these problems, an optical sheet may be used. In general, a conventional optical sheet includes wedge-shaped external light absorption portions which include a light absorbable material and are disposed at predetermined intervals in a transparent light transmission portion. However, in addition to absorbing external surrounding light to enhance a contrast ratio of an image, the external light absorption portions can also absorb some of the light emitted from an image light source and decrease a light transmission ratio of image light. Specifically, the external light absorption portions can be formed by filling a light transmission portion with a composition including a light absorbable material using a conventional method such as screen printing or wiping. However, screen printing is expensive because it is difficult to selectively fill grooves formed in light transmission portions with the composition, and wiping may cause a decrease in a light transmission rate because a light absorbable material may remain even on the light transmission portion when filling with the composition.
The present invention provides an optical sheet capable of preventing a decrease in an external light absorption rate and improving a light transmission rate.
The present invention also provides an optical sheet capable of enhancing a contrast ratio in a bright room and preventing formation of ghost images.
The present invention also provides an optical sheet that can be manufactured relatively inexpensively and that prevents contamination of a light transmission portion.
The present invention also provides an optical sheet capable of preventing the Moire phenomenon.
The present invention also provides a filter including the optical sheet having characteristics described above.
The present invention also provides an image display device which has high brightness and high resolution and in which the Moire phenomenon does not occur, by having the optical sheet having the characteristics described above or the filter.
According to an aspect of the present invention, there is provided an optical sheet including: a light transmission portion comprising a plurality of grooves disposed at predetermined intervals in an end portion of the light transmission portion on one side; and a plurality of external light absorption portions each disposed in said each groove and comprising a composition completely or incompletely filling said each groove, the composition comprising a light absorbable material, wherein at least one of the grooves comprises a recess portion formed on the top of the external light absorption portion.
According to an embodiment of the present invention, a ratio of a maximum depth of a interface between the recess portion and the light transmission portion to a width of the corresponding external light absorption portion may be in a range of 1/400 to 1/1. Preferably, a width of the external light absorption portion may be in a range of 10 to 40 μm and the maximum depth of the interface between the recess portion and the light transmission portion may be in a range of 0.1 to 10 μm.
According to another embodiment of the present invention, a ratio of a maximum depth of the recess portion to a width of the corresponding external light absorption portion may be in a range of 1/400 to 2/1. Preferably, the width of the external light absorption portion may be in a range of 10 to 40 μm, and the maximum depth of the recess portion may be in a range of 0.1 to 20 μm.
According to another embodiment of the present invention, a ratio of a maximum depth of a interface between the recess portion and the light transmission portion to a depth of the corresponding external light absorption portion may be in a range of 1/2000 to 1/5. Preferably, the depth of the external light absorption portion is in a range of 50 to 200 μm and the maximum depth of the interface between the recess portion and the light transmission portion is in a range of 0.1 to 10 μm.
According to another embodiment of the present invention, a ratio of a maximum depth of the recess portion to a depth of the corresponding external light absorption portion may be in a range of 1/2000 to 2/5. Preferably, the depth of the external light absorption portion may be in a range of 50 to 200 μm, and the maximum depth of the recess portion is in a range of 0.1 to 20 μm.
According to another embodiment of the present invention, an end portion of the light transmission portion on an image light source side that contacts an end portion of the external light absorption portion on the image light source side comprises a convex portion, wherein the convex portion partially defines the recess portion.
According to another embodiment of the present invention, a refractive index of the light transmission portion is less than a refractive index of the external light absorption portions.
According to another embodiment of the present invention, each of the external light absorption portions has a triangular, trapezoidal, or pentagonal-shaped cross section.
According to another embodiment of the present invention, the external light absorption portions are disposed in a stripe form, a matrix from, or a wave form.
According to another embodiment of the present invention, the optical sheet is a sheet for enhancing a contrast ratio.
According to another embodiment of the present invention, a lengthwise direction of the external light absorption portion may not be parallel to a side of the optical sheet 200, and a bias angle α greater than 0° exists therebetween. Herein, when the external light absorption portion is formed in a straight linear stripe from, the “lengthwise direction” refers to a lengthwise direction of the straight linear strip; when the external light absorption portion is formed in a matrix form, the “lengthwise direction” refers to a straight line direction formed by connecting corresponding sites of matrix forming elements; and when the external light absorption portion is formed in a wave form, the “lengthwise direction” refers to a straight line direction formed by connecting corresponding sites of wave periods.
According to another aspect of the present invention, there is provided a filter for an image display device, wherein the filter includes: the optical sheet according to any one of the embodiments described above; and a filter base.
According to an embodiment of the present invention, the filter base includes a reflection prevention film, a hard coating layer, an electromagnetic wave shielding film, or a combination thereof.
According to another embodiment of the present invention, the filter for an image display device further includes a color adjustment film on an image light source side of the optical sheet.
According to another aspect of the present invention, there is provided an image display device comprising the optical sheet according to any one of the embodiments described above or a filter for an image display device.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown.
Referring to
Visible images formed in the panel assembly 30 using an electrical signal applied from the driving circuit substrate 20 are displayed to the outside via the filter 40.
Referring to
The color adjustment film 100 may include, for example, a neon light blocking colorant, and may further include a near-infrared ray absorption compound or a colorant.
The neon light blocking colorant included in the color adjustment film 100 may be a cyanine-based compound, a squarylium-based compound, an azomethine-based compound, a xanthene-based compound, an oxonol-based compound, or an azo-based compound. Herein, neon light refers to unnecessary light having a wavelength of about 585 nm generated as a neon gas is excited.
The near-infrared ray absorption compound may be a copper atom-containing resin, a copper compound or phosphorous compound-containing resin, a copper compound or thiourea derivative-containing resin, or a tungsten-based compound-containing resin. Near-infrared rays cause malfunction of surrounding electronic devices, and thus the near-infrared rays need to be blocked.
The optical sheet 200 includes a base film 230, a light transmission portion 210, and a plurality of external light absorption portions 220. The optical sheet 200 is disposed under the color adjustment film 100. The optical sheet 200 described above may be, for example, a sheet for enhancing a contrast ratio, but is not limited thereto. Here, the high-resolution sheet is interpreted in a broad sense, as a sheet used for increasing resolution of an image display device.
The light transmission portion 210 transmits light emitted from the panel assembly 30 illustrated in
In addition, the light transmission portion 210 may be transparent, but not necessarily completely transparent, and may have a level of transparency that is generally acceptable in the art as being transparent. In general, the shape of the light transmission portion 210 may be complementary to the shape of the external light absorption portions 220, which will be described later, but the shape of the light transmission portion 210 is not limited thereto. That is, the light transmission portion 210 may have a plurality of grooves g210 disposed at predetermined intervals, and the grooves g210 are filled with a composition including a light absorbable material to form the external light absorption portions 220 which will be described later. A refractive index n210 of the light transmission portion 210 may be in a range of 1.33 to 1.6. It is difficult to manufacture the light transmission portion 210 to have a refractive index n210 of less than 1.33. On the other hand, when the refractive index n210 of the light transmission portion 210 is greater than 1.6, the transmittance of the light transmission portion 210 is significantly decreased and the contrast ratio is also decreased, resulting in a decrease in the overall resolution.
According to the current embodiment, at least one of grooves g210 of the light transmission portion 210 of the optical sheet 200 is incompletely filled with a composition including a light absorbable material and a portion of the groove g210 is empty, which is called a recess portion 220a. However, the structure of the groove g210 is not limited thereto. The recess portion 220a can be formed using various methods. For example, the recess portion 220a can be formed by compressing the composition including the light absorbable material with an elastic wiping blade when the groove g210 is filled with the composition. Alternatively, the recess portion 220a can be formed by completely filling the groove g210 with the composition and then compressing the filled composition by, for example, wiping. Alternatively, the recess portion 220a can be formed by filling the groove g210 with a composition including a resin that can be contracted when cured or dried and then performing a curing or drying process. Specifically, as illustrated in
The external light absorption portions 220 are formed by filling said each groove g210 disposed in the light transmission portion 210 with a composition including a light absorbable material and at least one of a thermoplastic resin, a thermosetting resin and a ultra-violet light curable resin, to absorb external surrounding light and enhance a contrast ratio in a bright environment to retain high resolution. Referring to
The thermosetting resin or ultra-violet light curable resin that may be included in the external light absorption portions 220 may be identical to or different from a material for forming the light transmission portion 210.
Examples of the light absorbable material may include a black inorganic material, a black organic material, a black-oxidized metal, and a mixture thereof. The black-oxidized metal has a low electrical resistance. Thus, when the external light absorption portions 220 includes the black-oxidized metal, the external light absorption portions 220 can shield electromagnetic waves. The external light absorption portions 220 may be formed of a carbon-containing ultra violet light curable resin. The refractive index n220 of the external light absorption portions 220 may be similar to the refractive index n220 of the light transmission portion 210, specifically in a range of 1.33 to 1.6.
The base film 230 is disposed on one surface of the light transmission portion 210, that is, the surface opposite to that in which the recess portions 220a are formed. The base film 230 supports the light transmission portion 210 in which the external light absorption portions 220 are formed. The base film 230 may be formed of at least one material selected from the group consisting of polyethersulphone (PES), polyacrylate (PAR), polyetherimide (PEI), polyethylene naphthalate (PEN), polyethyleneterephthalate (PET), polyphenylene sulfide (PPS), polyallylate, polyimide, polycarbonate (PC), cellulose triacetate (TAC), and cellulose acetate propionate (CAP). Preferably, the base film 230 may be formed of polycarbonate (PC), polyethyleneterephthalate (PET), cellulose triacetate (TAC), or polyethylene naphthalate (PEN). In addition, a material for forming the base film 230 may have a refractive index equal or similar to the refractive index n210 of the light transmission portion 210.
In addition, the optical sheet 200 according to the current embodiment of the present invention may further include a protection film 240 (see
Meanwhile, after the optical sheet 200 is incorporated into the filter 40, the recess portions 220a may be completely filled with a part of an adhesive layer and/or the color adjustment film 100, but the present invention is not limited thereto. When the recess portions 220a are filled with a part of an adhesive layer, the material for forming the adhesive layer may have a refractive index equal or similar to the refractive index n210 of the light transmission portion 210.
Referring to
The electromagnetic wave shielding film 300 shields electromagnetic waves. The electromagnetic wave shielding film 300 may include a conductive mesh layer, a metal thin film, a high-refractive-index transparent thin film, or at least two layers thereof. In
The hard coating layer 400 is resistant to scratching and prevents the electromagnetic wave shielding film 300 or the reflection prevention film 500 that will be described later from being damaged by, for example, contact with external materials The hard coating layer 400 may be formed of reinforced glass alone, or reinforced glass including polymer as a binder. In addition, the hard coating layer 400 may include an acryl-based polymer, a urethane-based polymer, an epoxy-based polymer, a siloxane-based polymer, or an ultraviolet curable resin such as oligomer. Furthermore, the hard coating layer 400 may further include a silica-based filler to increase the hardness thereof.
The reflection prevention film 500 adjusts the level of transmittance of visible light so as to minimize eye fatigue of users viewing the image display device 1 for a long period of time. By using the reflection prevention film 500 to adjust the transmittance of visible light, visible light can be selectively absorbed and also, a color reproduction range such as a contrast ratio can be widened. In
The reflection prevention film 500 has a reflection prevention effect because visible light that enters from the outside and is reflected from the surface of the reflection prevention film 500 and visible light reflected from an interface between the reflection prevention film 500 and the hard coating layer 400 are out of phase with each other and destructive interference occurs.
The reflection prevention film 500 may be formed by curing and fixing a mixture of indium tin oxide (ITO) and silicon oxide (SiO3), a mixture of nickel chromate (NiCr) and silicon oxide (SiO2), or the like. In addition, the reflection prevention film 500 may be formed of titanium oxide or a specific fluorine resin having a low refractive index.
Hereinafter, particular configuration and operation effects of the light transmission portion 210, the external light absorption portion 220 and the recess portion 220a will be described more fully with reference to the accompanying drawings.
In
The external light absorption portions 220 may be formed by performing a roll molding process, a thermal pressing process using a thermoplastic resin, or an injection molding process by which the grooves g210 of the light transmission portion 210 having a shape opposite to the pattern of the external light absorption portions 220 are filled with a composition including a thermoplastic or thermosetting resin. In addition, when the ultra violet curable resin included in the light transmission portion 210 has a reflection prevention function, an electromagnetic wave shielding function, a color adjustment function, or a combined function thereof, the optical sheet 200 can additionally perform these functions.
Referring to
The configuration of the light transmission portion 210, the external light absorption portion 220, the base film 230, and the protection film 240 is the same as described above.
The external light absorption portions 220 may be disposed in various forms, such as a stripe form, a matrix form, a wave form, or the like. In addition, the external light absorption portions 220 may be disposed at predetermined intervals to allow light to pass through between adjacent external light absorption portions 220. In
As described with reference to
In the present embodiment, the depth of the recess portion 220a, specifically, the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 is considered an important factor. This is because the depth d220a has a greater effect on a light transmission rate than the depth of the other portion of the recess portion 220. Such phenomenon will now be exemplarily described with reference to
A ratio of the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 to a width W220 of the external light absorption portion 220 may be in a range of 1/400 to 1/1. Specifically, the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 may be in a range of 0.1 to 10 μm when the width W220 of the external light absorption portion 220 is in a range of 10 to 40 μm. If the ratio of the depth d220a to the width W220 is less than 1/400, the light transmission rate improvement effect may be negligible. On the other hand, if the ratio of the depth d220a to the width W220 is greater than 1/1, an external light absorption rate may be reduced.
Referring to
If the ratio of the maximum depth d′220a of the recess portion 220a to the width W220 of the external light absorption portion 220 is less than 1/400, it is difficult to form a recess portion. On the other hand, if the ratio of the maximum depth d′220a of the recess portion 220a to the width W220 of the external light absorption portion 220 is greater than 2/1, the external light absorption rate may be decreased.
Herein, the width W220 of the external light absorption portion 220 is a width of an end portion of the external light absorption portion 220 on the image light source side. For example, when the cross section of the external light absorption portion 220 is trapezoidal-shaped as illustrated in
A ratio of the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 to a depth d220 of the external light absorption portion 220 may be in a range of 1/2000 to 1/5. Specifically, the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 may be in a range of 0.1 to 10 μm when the depth d220 of the external light absorption portion 220 may be in a range of 50 to 200 μm. If the ratio of the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 to the depth d220 of the external light absorption portion 220 is less than 1/2000, the light transmission rate improvement effect may be negligible. On the other hand, if the ratio of the maximum depth d220a of the interface between the recess portion 220 and the light transmission portion 210 to the depth d220 of the external light absorption portion 220 is greater than 1/5, the external light absorption rate may be decreased.
A ratio of the maximum depth d′220a of the recess portion 220a to the depth d220 of the external light absorption portion 220 may be in a range of 1/2000 to 2/5. Specifically, the maximum depth d′220a of the recess portion 220a may be in a range of 0.1 to 20 μm when the depth d220 of the external light absorption portion 220 is in a range of 50 to 200 μm.
If the ratio of the maximum depth d′220a of the recess portion 220a to the depth d220 of the external light absorption portion 220 is less than 1/2000, it is difficult to form a recess portion. On the other hand, if the ratio of the maximum depth d′220a of the recess portion 220a to the depth d220 of the external light absorption portion 220 is greater than 2/5, the external light absorption rate may be decreased.
The optical sheet 200 according to the current embodiment of the present invention may further include a prism portion (not shown) disposed on one surface of the base film 230, that is, the surface opposite to that on which the light transmission portion 210 is disposed. A material for forming the prism portion may be identical or similar to the material for forming the light transmission portion 210. By including the prism portion, the optical sheet 200 can have a high external light absorption rate, an enhanced contrast ratio, and a high resolution, without a large change in transmittance.
In the current embodiment, the refractive index n220 of the external light absorption portions 220 may be adjusted to be higher than the refractive index n210 of the light transmission portion 210 (that is, n210<n220).
Specifically, −0.05≦Δn<0 where Δn=n210-n220. Thus, the external light absorption rate of the optical sheet 200 can be increased, resulting in a reduction in formation of ghost images, which will be described in detail later. Herein, a ghost image refers to an overlapped image of the same image realized to a user viewing an image display device.
A principle of reducing or eliminating ghost images by adjusting the refractive index difference between the external light absorption portions 220 and the light transmission portion 210 will now be described more fully with reference to
Meanwhile, unlike the current embodiment, the refractive index difference (Δn=n210-n220) between the light transmission portion 210 and the external light absorption portion 220 can have a positive value. In this case, an image light that is incident on the interface between the light transmission portion 210 and the external light absorption portion 220 at an angle less than a critical angle is totally reflected to an observer side, thereby forming an image different from an image which has been formed in the panel assembly 30, that is, a ghost image.
Hereinafter, a change in an external light absorption rate of the external light absorption portion 220 due to formation of the recess portion 220a will now be described in detail.
Referring to
The current embodiment is different from the previous embodiment described with reference to
Referring to
The optical sheet or filter described above can be used to form an image display device. The image display device including the optical sheet or the filter has high brightness, high contrast ratio, and high resolution, while formation of ghost images and occurrence of the Moiré phenomenon are prevented.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2007-0069808 | Jul 2007 | KR | national |
This application is a national phase International Application No. PCT/KR2008/004010, entitled, “Optical Sheet With High Contrast Ratio And Filter Comprising The Same, and Image Displaying Device Including The Sheet Or The Filter”, which was filed on Jul. 8, 2008, and which claims priority of Korean Patent Application No. 10-2007-0069808 filed Jul. 11, 2007, in the Korean Intellectual Property Office, the contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/KR2008/004010 | 7/8/2008 | WO | 00 | 1/8/2010 |