1. Field of the Invention
Embodiments of the present invention relate to a display apparatus. More particularly, embodiments of the present invention relate to an optical shutter for pixels in a display.
2. Description Of The Background Art
A flexible array of micro-electromechanical switches (e.g., FASwitch™ switches) includes advantages, such as low cost and the ability to adapt the array to a variety of uses. By way of example, the array of switches can be adapted for printer applications, as a wearable display, as an annunciator, as a component of electronic paper, or as the backplane for a variety of optical displays.
Optical displays, such as liquid crystal displays (“LCDs”), plasma displays and organic light emitting displays (OLEDs), electro-luminescent displays, electronic ink paper displays, and other pixel-based displays are used in many products, such as computer displays, cellular telephones, flat screen televisions, watches, entertainment devices, microwave ovens and many other electronic devices.
To reduce the cost and to provide novel capabilities associated with many display applications, FASwitch™ switches can include a class of flexible microelectromechanical system (MEMS) devices or switch arrays that may be created from relatively inexpensive polymer foils. The switch cell design preferably uses electrostatic attraction to pull the polymer foils together to achieve an ON state and may use the elastic energy stored in the stretched polymer film to return the switch to the OFF state. The use of both mechanical and electrostatic force to change the state of the switch has many advantages, including relatively low cost drive circuitry and simple manufacturability. However, an optimal solution of the balancing of such electrostatic and mechanical forces sometimes compels a cell design with certain features, such as thin polymer foils, relatively large pixel pitch or narrow gaps between foils.
It will also be appreciated that some particular variations of FASwitch™ switch arrays may have relatively slow switching speed because of a reliance on mechanical force to return the switch to the OFF state. Further, maintaining the tolerance of the spacing between foils across the array may be difficult because a moveable membrane must be maintained under tension very close to an associated non-moveable membrane. Thus, it has been discovered that there is a great need for a switch array where the movable membrane of the switch, while anchored to the structure is not under tension and that can be rapidly switched between the ON state and the OFF state.
Further, what is also desired is an improved mechanism that includes an optical shutter to control light emitted through a transparent area of a mask structure. In prior applications, controlling the emission of light a transparent area of a mask structure relied on a moving occultating disk. This optical design concept was well adapted to the FASwitch™ switch array where the moveable polymer foil is maintained under tension. However, a new optical shutter principle is required where the moveable polymer foil is not maintained under tension.
Accordingly, there is a need for an apparatus that incorporates a switch array that addresses the known areas of existing switch cell technology where improvement is desired.
In the description herein for embodiments of the present invention, numerous specific details are provided, such as examples of components and/or methods, to provide a thorough understanding of embodiments of the present invention. However, embodiments of the invention can be practiced without one or more of the specific details, or with other apparatus, systems, assemblies, methods, components, materials, parts, and/or the like. In other instances, well-known structures, materials, or operations are not specifically shown or described in detail to avoid obscuring aspects of embodiments of the present invention.
In accordance with embodiments of the present invention, an array of mechanical switches may be controlled by row/column electrodes that are accessible by drivers similar in operation to ones currently used in conventional optical displays. The array may be used to create nonlinear voltage and/or current switching responses that are applied or impressed on the optical cells of the display to generate an image. Other types of display technologies or electrical design or fabrication techniques can be used in conjunction with those specific technologies, designs or techniques described herein. For example, features of the microelectromechanical (MEM) switching approach can be used with any type of actuator, switch, chemical or physical device or property, etc., to cause an effect suitable for imaging in an optical display. In general, any type of suitable driver or drive signal can be used in accordance with embodiments.
An example of a FASwitch™ switch cell where the moveable polymer foil is maintained under tension has been previously disclosed in a utility patent application entitled “MICRO-ELECTROMECHANICAL SWITCHING BACKPLANE” by Michael D. Sauvante, et al., application Ser. No. 10/959,604, filed on Oct. 5, 2004, the disclosure of which is incorporated herein for all purposes.
Referring now to the drawings more particularly by reference numbers, an exemplary cell in accordance with embodiments of the present invention is shown in
One embodiment of the present invention can provide a class of MEMS switch cells that may improve the frequency that the cells can be switched from the ON state to the OFF state. More specifically, the movable membrane of the switch may be anchored to the cell structure, but the movable membrane may not be under tension. Electrostatic attraction can be used to pull the moveable membrane into both the ON state and the OFF state position. Thus, this class of MEMS switch cells may have a significantly improved switching speed.
Because of the movable membrane of the switch not being under tension, this class of MEMS switch cells may be more tolerant of variations in manufacturing tolerances, as compared to other approaches. Specifically, the class of MEMS switch cells can be significantly less sensitive to the planarity of the substrate membrane or to the spacing between the substrate membrane and the movable membrane. Further, the class of MEMS switch cells may have a smaller pitch from one cell to another cell and thus may be significantly optimized for use in displays. Since both the substrate and the movable membrane can be made of polymer foil, the array of MEM switches is flexible, thereby enabling a wide range of possible applications.
Further, another embodiment of a class of switch cells may not store elastic energy in the flexible foil. Rather, in accordance with embodiments of the present invention, a movable foil may be electrostatically pulled from the ON state to the OFF state, and vice versa. Advantageously, there may be no requirement for balancing the electrostatic and mechanical energies, as may be required when the flexible foil is held in tension, as discussed above. As is understood by those skilled in the art, other means of attracting the movable foil may be used in lieu of electrostatic force. For example, magnetic, magnetorestrictive, electromagnetic, or other means of generating attractive or repulsive forces may be used in accordance with embodiments of the present invention.
Because this class of switch cell designs may require separate drive electronics for pulling the movable foil into either the ON state or the OFF state, but also because the pull is not against a tensioned foil, the amount of power needed for the switch transition can be much reduced, as compared to other approaches. Specifically, in accordance with embodiments of the present invention, there may be no need to apply a high voltage holding force to the switch to oppose the mechanical force created when the flexible foil is in the ON state. This power reduction can be used either to reduce the total power of the switch array, or the reduction can be used to speed up the switching speed of the display. Either is highly desirable, depending on the particular display application.
In accordance with embodiments of the present invention, a flexible layer that is not under tension may characterize this class of switch cells. An exemplary cell structure (a “wave” cell) is shown in
In addition to drive circuitry for controlling voltage applied to contacts 30 and 31, drive circuitry for controlling the voltage applied across plates 26, 27, 28 and 29 can be included in accordance with embodiments of the present invention. Drive circuitry for controlling plates 26 and 27 can operate in conjunction with drive circuitry for controlling plates 28 and 29 to actively pull foil 33 into the OFF state. In one exemplary operation, the plate drive circuitry may be coordinated so that, as voltage is applied to controlling plates 26 and 27, voltage may be simultaneously removed from controlling plates 28 and 29, and vice versa. However, if both sets of drive circuits are active at substantially the same time, tension can be applied to foil 33 to a desirable amount such that many of the manufacturing and environmental effects that could cause operation variations can be largely eliminated. Essentially, the operation of the exemplary wave cell may use substantially the same ON side drive scheme as other related approaches. For example, the OFF state may be driven by a separate circuit, but the drive voltage can be coordinated with the ON state drivers. The drive circuitry can electrostatically pull the cell into a desired state or otherwise regulate the tension in foil 33 during operation.
With reference now to
In operation, display driver circuitry can activate the electrostatic plate on foil 33 and then either the ON or OFF electrostatic plate on substrate 34. The wave structure in foil 33 may traverse away from the opposing electrostatic plates that are attracting each other. Further, a latching plate structure can be incorporated into substrate 34. In addition, contacts 30 and 31 may be removed from the cell for use in optical shutter arrangements in accordance with embodiments of the present invention.
Further, foil 33 may only be attached to support structures 20 and 21, which in turn may define the pitch of the pixel. Support structures 20 and 21 can extend in the Z-direction or perpendicular to the plane of the paper in
A change in state is illustrated in
In accordance with embodiments of the present invention, drive circuitry for controlling the voltage applied across plates 26, 27, 28 and 29 may be included. Drive circuitry for controlling plates 26 and 27 can operate substantially in conjunction with drive circuitry for controlling plates 28 and 29 to change the state of the switch. In operation, display driver circuitry can activate the electrostatic plates on foil 33 and then the corresponding opposing plate on substrate 34, for example. The wave structure in foil 33 can traverse away from the opposing electrostatic plates that are attracting each other.
Plates 26, 27, 28 and 29 can be formed of various metals (e.g., Cu, Al, Ni, Ag, Au, and others) or metal sandwiches. The plates can also include conductive traces having conductive organic materials, indium tin oxide (ITO), or metal loaded conductive ink materials, for example.
Referring now to
Referring now to
If a coordinate system 328 is defined such that the foils included in cell 310 are disposed in respective XY planes, then the displacement of flexible foil 314 may be in the positive Z direction. The Z direction can also include the optical axis of the display. A consequence of a change in state of cell 310 is that there can be a displacement of the flexible foil in the X direction, as well as a Z direction displacement. The magnitude of the X displacement may be related to the gap between substrate foil 311 and secondary substrate foil 317. Further, because cell 310 does not depend on the elastic relaxation of flexible foil 314 to change the state of the cell, the spacing between foils 311 and 317 tends to be tolerant of a wide variation. Thus, the increased spacing of these layers may permit a substantial displacement of foil 314 along the X-axis when changing state.
As illustrated in
The optical shutter can also include an alternating series of clear and opaque areas disposed on flexible foil 314, as illustrated in
When the cell is assembled, there may be a specific relationship of the attachment points of the flexible foil 314 relative to the substrate foils 311 and/or 317. The attachment of flexible foil 314 to the substrate foils 311 and/or 317 in the minus X direction of the cell can have the opaque strips of the flexible foil 314 substantially overlapping the opaque strips of the substrate foils 311 and/or 317. In the plus X direction of the cell, the flexible foil 314 attachment to the substrate foils 311 may be so disposed such that the opaque strips of the flexible foil 314 can substantially overlap the transparent strips of the substrate foils 311 and/or 317. The slack of the flexible foil 314 can accommodate the relative displacement. Also, foil 317 can have at least one more stripe than the corresponding foil 311 or 317. Further, foil 317 can be longer than foil 311 and/or foil 317 by at least one stripe in the x-direction, for example.
In operation, most of the flexible foil 314 may be in registration with either the minus X or the plus X side of the cell. If the cell is turned ON, the flexible foil 314 can be pulled into registration with the minus X side of the cell and light can stream through the clear stripes of the foils. On the other hand, if the cell is turned OFF, then the flexible foil 314 displacement in the positive X direction may cause the opaque stripes to line up in a staggered fashion and little light can escape through the cell.
In accordance with embodiments of the present invention, due to the increased switching speed afforded by the low-tension cell design discussed above, an array of switches having optical shutters may be utilized in control of a display media at rates consistent with those of full motion video. Also in accordance with embodiments of the present invention, a display or light curtain can include two sets of interfaces: one set electrical and one set optical. The electrical interfaces may include electrostatic plates that are substantially parallel to the rows of the display on one of the foils and electrostatic plates that are substantially parallel to the columns of the display on one or more of the other foils.
The optical elements may depend on the specific implementation of the display, and whether it is to be a transmissive, transflective, or reflective type of display. In the particular examples described above, it is a transmissive display with a light source disposed on the back-side of foil 317, for example. As such, the viewer is assumed to be on the front side (+Z) of the substrate foil 311.
In one aspect of embodiments of the present invention, silicon-on-glass thin film transistors (TFT) based backplanes can be replaced with a matrix of MEM switches that are readily manufactured using inexpensive manufacturing equipment and printing process techniques. Further, in another aspect of embodiments of the present invention, the manufacture of scalable large optical displays on rigid or flexible plastic membranes at relatively low cost, but that have an adequate and useful lifetime, can be enabled. Further still, in another aspect of embodiments of the present invention, the manufacture of optical displays that may be flexed and/or twisted into novel shapes, while still substantially maintaining the display properties, can be enabled.
There are many existing products, and potentially a large number of new products, that can benefit from an array of switches laid out in matrix pattern. Such a matrix pattern can be sometimes uniform, and sometimes not, depending on the particular application. In accordance with embodiments of the present invention, the opened (or closed) switch can be utilized to activate a variety of devices suitable for applications so needing such a switch.
In accordance with embodiments of the present invention, the array switches may include one or more of the following attributes: (i) may be physically scaled depending on the application; (ii) may switch either AC or DC voltages; (iii) may switch either high or low voltages; (iv) may switch high or low current; and/or (v) may include either a momentary or latched switch; or (vi) may incorporate not switching elements at all. The most common need for such an array today is for flat panel displays to replace the relatively expensive backplane based on silicon transistors layered onto glass substrates.
It will further be appreciated that one or more of the elements depicted in the drawings/figures can also be implemented in a more separated or integrated manner, or even removed or rendered as inoperable in certain cases, as is useful in accordance with a particular application.
Although the invention has been described with respect to specific embodiments thereof, these embodiments are merely illustrative, and not restrictive of the invention. For example, although the invention has been discussed primarily with respect to a two-dimensional array, many other configurations or arrangements are possible. In other embodiments, it may be desirable to use other than row/column driver addressing; such as where a concentric circular arrangement is used, a random arrangement, etc. A configuration can be multi-dimensional, as where two or more cells are stacked vertically so that a pixel can be defined by multiple (e.g., red, green and blue) independent display elements. Naturally, in such a stacked configuration the cells on top should be transmissive to light emitted or reflected by underlying cells.
Although the invention has been discussed with respect to a display system, other applications are possible. For example, the array of cells can be applied with electrostatic fields by laser, electron beam or other particle or energy beam, pressure, etc., similar to technologies used in imaging systems (e.g., copiers, charge coupled devices, dosimeter, etc.) or other systems. In such an application, the driver circuitry can be replaced with sensing circuitry to detect whether a cell is in an open or closed position. Thus, a sensing array can be achieved.
Functionality similar to that discussed herein may be obtained with different configurations and arrangements, sizes or combinations of components. Use of the term microelectromechanical (MEM) is not intended to limit the invention. Embodiments may use components of larger or smaller size than those described herein. In other designs, components may be omitted or added. For example, additional contact pads on either the non-pliable or flexible foils can be added. A different contact arrangement may also allow for only two contact surfaces rather than the three described herein. In other embodiments, both foils may be made flexible. Other variations are possible.
Other types of force than electrostatic may be used to bring foils into proximity. For example, electromagnetic, applied pressure (e.g., atmospheric or gaseous, liquid, solid), gravitational or inertial, or other forces can be used. Rather than use a force to bring two foils into proximity, another embodiment can have an un-energized state of foils in proximity (i.e., a closed switch state) and can use a force to cause the foils to be brought out of proximity (i.e., an open switch state). For example, an electrostatic force can be used to cause the foils to repel each other and break a contact connection.
Any signal arrows in the drawings/Figures should be considered only as exemplary, and not limiting, unless otherwise specifically noted. Furthermore, the term “or” as used herein is generally intended to mean “and/or” unless otherwise indicated. Combinations of components or steps will also be considered as being noted, where terminology is foreseen as rendering the ability to separate or combine is unclear.
As used in the description herein and throughout the claims that follow, “a,” “an,” and “the” includes plural references unless the context clearly dictates otherwise. Also, as used in the description herein and throughout the claims that follow, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
The foregoing description of illustrated embodiments of the present invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed herein. While specific embodiments of, and examples for, the invention are described herein for illustrative purposes only, various equivalent modifications are possible within the spirit and scope of the present invention, as those skilled in the relevant art will recognize and appreciate. As indicated, these modifications may be made to the present invention in light of the foregoing description of illustrated embodiments of the present invention and are to be included within the spirit and scope of the present invention.
Thus, while the present invention has been described herein with reference to particular embodiments thereof, a latitude of modification, various changes and substitutions are intended in the foregoing disclosures, and it will be appreciated that in some instances some features of embodiments of the invention will be employed without a corresponding use of other features without departing from the scope and spirit of the invention as set forth. Therefore, many modifications may be made to adapt a particular situation or material to the essential scope and spirit of the present invention. It is intended that the invention not be limited to the particular terms used in following claims and/or to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include any and all embodiments and equivalents falling within the scope of the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/711,704, filed Aug. 26, 2005 (Attorney Docket No. 100115-001300US), which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 60711704 | Aug 2005 | US |
Child | 11485060 | Jul 2006 | US |