The present invention relates to optical systems and, in particular, it concerns an optical system with a compact collimating image projector.
Compact optical devices are particularly needed in the field of head-mounted displays (HMDs), wherein an optical module performs functions of image generation (an “imager”) and collimation of the image to infinity, for delivery to the eye of a viewer. The image can be obtained from a display device, either directly from a spatial light modulator (SLM), such as a cathode ray tube (CRT), a liquid crystal display (LCD), a liquid crystal on silicon (LCoS), a digital micro-mirror device (DMD), an OLED display, a scanning source or similar devices, or indirectly, by means of a relay lens or an optical fiber bundle. The image, made up of an array of pixels, is focused to infinity by a collimating arrangement and transmitted into the eye of the viewer, typically by a reflecting surface or a partially reflecting surface acting as a combiner, for non-see-through applications and see-through applications, respectively. Typically, a conventional, free-space optical module is used for these purposes.
As the desired field-of-view (FOV) of the system increases, conventional optical modules of this type become heavier and bulkier, and hence impractical, even for a moderate performance device. This is a major drawback for all kinds of displays, but especially in head mounted applications, where the system must necessarily be as light and compact as possible.
The quest for compactness has led to several different complex optical solutions, many of which are still not sufficiently compact for most practical applications, and at the same time, suffer drawbacks in terms of cost, complexity and manufacturability. In some cases, the eye-motion-box (EMB) over which the full range of optical viewing angles is visible is small, for example, less than 6 mm, rendering performance of the optical system sensitive to even small movements of the optical system relative to the eye of the viewer, and failing to accommodate sufficient pupil motion for comfortable reading of text from such displays.
A particularly advantageous family of solutions for HMDs and near-eye displays are commercially available from Lumus Ltd. (Israel), typically employing light-guide substrates (waveguides) with partially reflecting surfaces or other applicable optical elements for delivering an image to the eye of a user. Various aspects of the Lumus Ltd. technology are described in the following PCT patent publications, which are hereby incorporated by reference as providing relevant background to the present invention: WO 01/95027, WO 2006/013565, WO 2006/085309, WO 2006/085310, WO 2007/054928, WO 2008/023367 and WO 2008/129539.
The present invention is an optical system with a compact collimating image projector. Certain preferred embodiments of the present invention provide a simple and compact solution for wide FOV together with relatively large EMB values. The resulting optical system can be implemented to provide a large, high-quality image, which also accommodates large movements of the eye.
According to the teachings of an embodiment of the present invention there is provided, an optical system, comprising: (a) an image-collimating prism comprising a light-wave transmitting material, the prism having a plurality of external surfaces including a light-wave entrance surface and a light-wave exit surface, an image display surface and a collimation surface, a polarization-selective beam splitter configuration being deployed within the prism on a plane oblique to the light-wave entrance surface; (b) a source of polarized light associated with the light-wave entrance surface; (c) a reflective-display device associated with the image display surface of the prism, the reflective-display device generating spatial modulation of reflected light corresponding to an image, the reflective-display device being illuminated by light from the polarized source reflected from the beam splitter configuration, the reflective-display device being configured such that the reflected light corresponding to bright regions of the image has a polarization rotated relative to the source of polarized light; (d) at least one retardation plate associated with at least part of the collimation surface; and (e) at least one light-wave collimating component overlying at least part of the retardation plate, such that an image from the reflective-display device is selectively transmitted by the polarization-selective beam splitter configuration, is collimated by the collimating component, reflected from the polarization-selective beam splitter configuration and is projected through the exit surface.
According to a further feature of an embodiment of the present invention, the light-wave entrance surface and a light-wave exit surface of the prism are parallel.
According to a further feature of an embodiment of the present invention, at least one angle between adjacent surfaces of the prism is non-orthogonal.
According to a further feature of an embodiment of the present invention, the prism is a cuboid prism, and in one case, a square cuboid prism.
According to a further feature of an embodiment of the present invention, the polarization-selective beam splitter configuration is a wire grid beam splitter.
According to a further feature of an embodiment of the present invention, the polarization-selective beam splitter configuration is a compound beam splitter configuration comprising: (a) a first beam-splitter element closest to the source of polarized light; (b) an absorptive polarizer; and (c) a second beam-splitter element closest to the light-wave collimating component.
According to a further feature of an embodiment of the present invention, the first beam-splitter element is a wire-grid beam splitter element.
According to a further feature of an embodiment of the present invention, there is also provided an exit polarizer associated with the light-wave exit surface of the prism, the exit polarizer being oriented in crossed-relation to the polarization-selective beam splitter configuration so as to ensure extinction of any illumination from the source of polarized light that traverses the polarization-selective beam splitter configuration.
According to a further feature of an embodiment of the present invention, the reflective-display device comprises a liquid-crystal-on-silicon display.
According to a further feature of an embodiment of the present invention, there is also provided a light-guiding substrate having at least two major surfaces parallel to each other, and a light-wave input aperture, wherein the light-wave input aperture is optically coupled to the light-wave exit surface of the prism.
According to a further feature of an embodiment of the present invention, the light-transmitting substrate contains at least one partially-reflective surface extending within the substrate at an oblique angle to the major surfaces.
According to a further feature of an embodiment of the present invention, the at least one retardation plate includes a first retardation plate having a fast axis aligned with an axis of polarization and a second retardation plate having a fast axis aligned at 45 degrees to an axis of polarization.
The term “light-guide” as used herein in the description and claims refers to any light-transmitting body, preferably light-transmitting solid bodies, which may also be referred to as “optical substrates”.
The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
The present invention is an optical system with a compact collimating projector coupled to a light-guiding substrate.
The principles and operation of optical systems according to the present invention may be better understood with reference to the drawings and the accompanying description.
Referring now to the drawings,
A source of polarized light, shown here as a combination of a light source 62 with a polarizer 4, is associated with the light-wave entrance surface 8. A reflective-display device associated with the image display surface of the prism, the reflective-display device 70, generating spatial modulation of reflected light corresponding to an image, is associated with image display surface 12. Reflective-display device 70 is illuminated by light from the polarized source reflected from beam splitter configuration 10. Reflective-display device 70 is configured such that the reflected light corresponding to a bright region of a desired image has a polarization rotated relative to the source of polarized light. Thus, as shown in the aforementioned drawings, polarized illumination enters prism 102 through entrance surface 8 with a first polarization, typically an s-polarization relative to beam splitter configuration 10, and is reflected towards image display surface 12 where it impinges on reflective-display device 70. Pixels corresponding to bright regions of the image are reflected with modulated rotated polarization (typically p-polarization) so that radiation from the bright pixels is transmitted through the beam splitter configuration 10 and reaches collimation surface 18 where it passes through at least one retardation plate, preferably a quarter-wave plate 14, associated with at least part of the collimation surface, enters at least one light-wave collimating component 16 overlying at least part of the retardation plate, and is reflected back through quarter-wave plate 14. The double pass through a quarter-wave plate 14 aligned with its fast axis at 45 degrees to the polarization axes rotates the polarization (e.g., transforming the p-polarization to s-polarization) so that the collimated image illumination is reflected at beam splitter configuration 10 towards exit surface 20.
In a particularly preferred but non-limiting set of applications of the present invention, light-wave exit surface 20 of image collimating prism 102 is optically coupled to a light-wave input aperture of a light-guiding substrate 36 having at least two major surfaces 32 and 34 parallel to each other. In this case, an image from reflective-display device 70 illuminated by the light source via reflection in beam splitter configuration 10 is collimated by collimating component 16 and reflected from beam splitter configuration 10 so as to pass through exit surface 20 and into the input aperture of light-guiding substrate 36 so as to propagate within the substrate by internal reflection.
At this stage, it will be appreciated that the present invention provides a particularly advantageous optical system. In particular, by employing a single polarization-selective beam splitter configuration 10 to deliver illumination to reflective-display device 70 and to reflect collimated light from collimating component 16 to exit surface 20, it is possible to achieve a highly compact implementation of collimating prism 102 with particularly short focal length, which may be advantageous for providing a wide FOV display for a given size of reflective-display device, in contrast to prior devices which typically require two separate prism assemblies for these two functions.
One consequence of the compact configuration defined herein is that, in certain implementations, the illumination source is opposite the exit aperture of the prism. This may in some cases require special precautions to ensure that no source illumination leaks through the beam splitter exiting the exit aperture to reach the light-guiding substrate, which could increase noise and reduce image contrast. Various embodiments described below disclose various particularly preferred implementations in which elements are provided to enhance extinction of illumination radiation, even at high “skew beam” angles, from reaching the light-guiding substrate.
Various particularly preferred implementations of the present invention exploit the fact that in some Spatial Light Modulators (SLM) micro-display sources, such as LCDs or LCOS displays, the operation is based on polarized light incident on the device, which is reflected at a different polarization state. Non-polarizing reflecting SLMs, can also be used by adding a quarter wave plate at the entrance to the SLM. This will turn also these types of SLMs to a polarization rotating SLM, suitable for use in the devices of the present invention, as the double path of the light beam through the quarter-wave-plate in the incoming and out-coming paths rotates the light beam polarization.
In the following descriptions, reference will be made to LCOS as an example of a reflecting and polarization rotating micro-display, but it should be noted that this is only a non-limiting example, and other polarization rotating micro-displays, referred to as “reflective-display devices”, are also applicable.
The collimating prism 102 is based on two prisms, labeled 6 and 22 in
The geometrical form of cemented prism 102 may vary according to the application, and is not necessarily based on orthogonal surfaces. In certain preferred implementations, light-wave entrance surface 8 and light-wave exit surface 20 of the prism are parallel. In certain particularly preferred implementations, the prism is a cuboid prism, i.e., with rectangular faces orthogonal to each other, and in certain particularly preferred examples illustrated here, it is a square cuboid prism, where each component prism 6 and 22 has a 45 degree right-angled cross-sectional shape. Depending on the details of the particular application, it may be preferable to use non-orthogonal prism surfaces, and polarizing beam-splitter arrangements that are deployed at angles other than 45 degrees. One non-limiting example of a non-rectangular device is show in
Incident light beam 2, which can be from an LED, a laser or any other light source 62, passes through a linear polarizer 4, as illustrated in
Another embodiment is shown in
Another embodiment is illustrated in
As before, the optical device is based on two prisms, indicated 6 and 22, each having a PBS on the hypotenuse side 24 and 28 respectively, which reflect the s-polarization and transmit the p-polarization. Although throughout the drawings, various components are illustrated for clarity schematically with spaces between them, the adjacent parallel surfaces are typically cemented together with optical cement to form rigid unitary structures. Thus, in this case, the two hypotenuse sides of the prisms are cemented to each other with a linear polarizer 26 in between, which transmits the p-polarization, whereby this assembly becomes a cemented cube prism. The absorptive polarizer 26 greatly contributes to extinction of the s-polarization that passes through PBS 24 and 28, since in real world applications these PBS are not ideal and do not reflect all of the s-polarization. In particular, where dielectric PBS elements are used for elements 24 and 28, the selective transmission for high-angle skew rays includes a component of s-polarization. These components are removed by the absorptive polarizer 26 which is a Cartesian (fixed axis) polarizer.
As mentioned above, various applications of the present invention may employ prisms with non-rectangular forms. In certain cases, it may be desirable to have a difference in orientation between beam splitter elements 24 and 28. In such a case, an additional wedge (not shown) may be provided between the beam splitter elements to achieve the desired difference in orientation angle.
In all other respects, the structure and function of the device of
Use of the compound beam splitter configuration described above helps to further contribute to extinction of any undesired direct light from the light source 62 that might exit the optical device. This is shown in
The efficiency of extinction of light wave 34 according to various different implementations will be discussed in the following.
The extinction of two commercially-available linear polarizers when oriented at 90 degrees to each other, which is called cross polarizing position, can reach below 0.01% for incident light normal to the polarizing planes. However, when dealing with an inclined beam of light, say about ±17 degrees from normal incidence, the extinction may be different. Measuring the extinction of light beams with 17 degrees to the normal, in the plane of
It is typically advantageous to attach some or all of the various components shown in
The device described thus far can be used in a wide range of applications for which a miniature projector generating a collimated image is needed. Examples of suitable applications include, but are not limited to, various imaging applications, such as head mounted displays (HMDs) and head-up displays (HUDs), cellular phones, compact displays, 3-D displays, compact beam expanders, as well as non-imaging applications, such as flat-panel indicators, compact illuminators and scanners. By way of illustration of one particularly preferred but non-limiting subset of applications,
The effect of the direct light beam from the light source to the optical substrate 36, as illustrated in
Assuming Nscat is very low, the effect of Ndir on the contrast is shown in
To the extent that the appended claims have been drafted without multiple dependencies, this has been done only to accommodate formal requirements in jurisdictions which do not allow such multiple dependencies. It should be noted that all possible combinations of features which would be implied by rendering the claims multiply dependent are explicitly envisaged and should be considered part of the invention.
It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.
Number | Date | Country | |
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62429127 | Dec 2016 | US |
Number | Date | Country | |
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Parent | PCT/IL2017/051309 | Dec 2017 | US |
Child | 15879459 | US |