The present disclosure relates to an optical transmitter unit, a method of connecting an optical transmitter module and a transmitter side optical connector, and an endoscope system.
In the related art, an endoscope system is used in the medical field when an organ of a subject such as a patient is observed. The endoscope system includes, for example, an endoscope and a processing device. The endoscope includes an insertion portion formed in a flexible elongated shape, a distal end of which is provided with an imaging sensor. The insertion portion is inserted into a body cavity of the subject. The processing device is coupled to the insertion portion via a cable and a connector to perform an image process on an in-vivo image captured by the imaging sensor. The processing device causes a display device to display the in-vivo image.
In recent years, an imaging sensor with a large number of pixels which enables a clearer image observation has been developed, and the use of the imaging sensor with a large number of pixels for the endoscope has been considered. In addition, the insertion portion is required to be reduced in diameter in consideration of easiness of introduction into the subject. Furthermore, in order to transmit a large volume of signals between the imaging sensor and the processing device at high speed while realizing the reduction in the diameter of the insertion portion, an optical transmission system that transmits a signal using laser light is employed in the endoscope system.
In the optical transmission system with the use of the laser light or the like, it is important to perform the transmission without reducing the light quantity of an optical signal emitted from a light emitting element such as a laser diode. As an example of such a technique, an optical connector and an aligning method have been disclosed in which a plurality of fitting portions and cutouts having different lengths in an axial direction are provided on an outer peripheral surface of a base fixed to a ferrule, the ferrule is rotated at an interval (90 degrees) of the provided fitting portions to adjust eccentricity (aligning), and fixation and coupling are performed (for example, refer to JP H11-38276 A).
There is a need for an object thereof is to provide an optical transmitter unit, a method of connecting an optical transmitter module and a transmitter side optical connector, and an endoscope system which reduce a light loss in optical transmission.
A unit according to one aspect of the present disclosure includes: a module configured to convert an electric signal into an optical signal and transmit the optical signal, or receive an optical signal and convert the received optical signal into an electric signal; and a connector connected to the module and configured to hold an end portion of an optical fiber transmitting the optical signal, wherein the connector includes a ferrule configured to hold the optical fiber, and a flange portion provided at one end of the ferrule, the module includes an element configured to convert the electric signal into an optical signal or the optical signal into an electric signal, and a metal case configured to store the element, a connector side screw portion is provided on the ferrule, and a module side screw portion configured to be screwed with the connector side screw portion is provided in a sleeve of the metal case into which the ferrule is inserted, and the module side screw portion is elastically deformed or moved by pressing force of a fixing member when the connector and the module are pressed and fixed by the fixing member.
The above and other objects, features, advantages and technical and industrial significance of this disclosure will be better understood by reading the following detailed description of presently preferred embodiments of the disclosure, when considered in connection with the accompanying drawings.
In the following description, as an embodiment for practicing the present disclosure (hereinafter referred to as the “embodiment”), an endoscope system will be described. The present disclosure is not limited by the embodiments. In the drawings, identical elements are provided with the same reference signs.
The endoscope 2 includes an insertion portion 6, an operating unit 7, and a flexible universal code 8. The insertion portion 6 is inserted into the subject. The operating unit 7 is located on a proximal end portion side of the insertion portion 6 and gripped by an operator. The universal code 8 extends from the operating unit 7.
The insertion portion 6 is realized with the use of an illumination fiber (light guide cable), an electric cable, and an optical fiber or the like. The insertion portion 6 includes a distal end portion 6a, a curve portion 6b, and a flexible pipe portion 6c. The distal end portion 6a includes an imaging unit in which an imaging sensor that captures the inside of the subject is incorporated. The curve portion 6b includes a plurality of curve pieces so as to be freely curved. The flexible pipe portion 6c is provided on a proximal end portion side of the curve portion 6b and has flexibility. The distal end portion 6a is provided with an illumination unit, an observation unit, an opening portion 6d, and an air/water supply nozzle (not illustrated). The illumination unit illuminates the inside of the subject through an illumination lens. The observation unit captures the inside of the subject. The opening portion 6d communicates with a treatment tool channel.
The operating unit 7 includes a curve knob 7a, a treatment tool insertion portion 7b, and a plurality of switch units 7c. The curve knob 7a curves the curve portion 6b in an up-down direction and a left-right direction. A treatment tool such as living body forceps and a laser scalpel is inserted into a body cavity of the subject through the treatment tool insertion portion 7b. A peripheral device such as the processing device 3, the light source device 4, an air supply device, a water supply device, and a gas supply device is operated through the plurality of switch units 7c. The treatment tool inserted through the treatment tool insertion portion 7b passes through a treatment tool channel provided inside and comes out of the opening portion 6d at the distal end of the insertion portion 6.
The universal code 8 is configured with the use of an illumination fiber, an electric cable, and an optical fiber or the like. The universal code 8 branches at a proximal end thereof. An end portion of one of the branches is a connector 8a, and an end portion of the other is a connector 8b. The connector 8a is detachably attached to a connector 3a of the processing device 3. The connector 8b is detachably attached to the light source device 4. The universal code 8 propagates the illumination light emitted from the light source device 4 to the distal end portion 6a through the connector 8b, the operating unit 7, and the flexible pipe portion 6c. The universal code 8 transmits the image signal captured by the imaging unit provided in the distal end portion 6a to the processing device 3 by means of an optical transmitter unit to be described later.
The processing device 3 performs the predetermined image process on the image signal of the inside of the subject captured by the imaging unit of the distal end portion 6a of the endoscope 2. The processing device 3 controls each part of the endoscope system 1 based on various instruction signals transmitted from the switch units 7c of the operating unit 7 of the endoscope 2 through the universal code 8.
The light source device 4 is configured with the use of a light source that emits light and a condenser lens or the like. Under the control of the processing device 3, the light source device 4 emits the light from the light source and supplies, to the endoscope 2 coupled via the connector 8b and the illumination fiber of the universal code 8, the light as the illumination light for the inside of the subject that serves as an object.
The display device 5 is configured with the use of a display or the like in which liquid crystal or organic electro luminescence (EL) is used. The display device 5 displays, through a video cable 5a, various types of information including the image subjected to the predetermined image process by the processing device 3. Consequently, the operator may observe a desired position in the subject and determine the condition of the desired position by operating the endoscope 2 while watching the image (in-vivo image) displayed by the display device 5.
Next, in the endoscope 2 described in
The optical transmitter unit 10 is configured in such a manner that the transmitter side optical connector 20 and the optical transmitter module 30 are coupled by a fixing member 50 as illustrated in
The transmitter side optical connector 20 includes a ferrule 22 and a flange portion 23. The ferrule 22 holds an optical fiber 21. The flange portion 23 is provided at one end of the ferrule 22. In the ferrule 22 having a substantially columnar shape, a micro hole (not illustrated) that passes through a center of the columnar shape in an axial direction is provided. The optical fiber 21 is inserted into the micro hole, whereby the transmitter side optical connector 20 holds the optical fiber 21. The optical fiber 21 is inserted into the micro hole and exposed at an end surface (hereinafter referred to as a “distal end portion”) of the ferrule 22 that is inserted into a sleeve 35. An end surface of the optical fiber 21 is polished in order to reduce a loss of the light quantity at an optical connection portion. A connector side screw portion 24 is formed on an outer peripheral portion of the ferrule 22 located on an insertion portion side. The flange portion 23 having a columnar shape that is concentric with the ferrule 22 is provided on an outer peripheral portion of the ferrule 22 located opposite to the distal end portion (hereinafter referred to as a “proximal end portion”).
The optical transmitter module 30 includes a light emitting element 32 and a metal case 34. The metal case 34 stores and optically connects the light emitting element 32 and the ferrule 22. The light emitting element 32 is coupled to a flexible substrate 40 via a lead 39. The image signal captured by the imaging unit is transmitted to the light emitting element 32 through the flexible substrate 40, subjected to a photoelectric conversion, and emitted from a light emitting unit 31 as an optical signal. The optical signal emitted from the light emitting unit 31 is collected by a condenser lens 33 and a transparent glass body 36. The metal case 34 includes the sleeve 35 into which the ferrule 22 is inserted. A module side screw portion 37 that is screwed with the connector side screw portion 24 is provided in the vicinity of the transparent glass body 36 in the sleeve 35. The module side screw portion 37 is formed of an elastic deformable material such as rubber.
The ferrule 22 is inserted into the sleeve 35 of the optical transmitter module 30, the connector side screw portion 24 and the module side screw portion 37 are screwed with each other, and eccentricity is adjusted. After that, as illustrated in
Next, a connecting method for the optical transmitter unit 10 will be described.
First, the flange portion 23 of the transmitter side optical connector 20 is directly gripped, or the transmitter side optical connector 20 is gripped using a jig attached to the flange portion 23, and the ferrule 22 is inserted into the sleeve 35 of the optical transmitter module 30 (step S1).
After the ferrule 22 is inserted into the sleeve 35, the transmitter side optical connector 20 is rotated, and the connector side screw portion 24 is screwed with the module side screw portion 37. At this time, the light is emitted from the light emitting unit 31, and the light quantity transmitted by the optical fiber 21 is measured on a proximal end side of the optical fiber 21 (step S2).
In the transmitter side optical connector 20, the eccentricity might occur between an outer diameter center of the ferrule 22 and a core center of the optical fiber 21 inserted into the micro hole during the manufacturing process. Similarly, the eccentricity might also occur between a center of the light emitting unit 31 and a center of the sleeve 35 in the optical transmitter module 30.
In a case where the eccentric transmitter side optical connector 20 and the eccentric optical transmitter module 30 are optically connected, no problem occurs when a direction of the eccentricity of the transmitter side optical connector 20 is the same as that of the optical transmitter module 30. However, in a case where the directions are different from each other as illustrated in
After the transmitter side optical connector 20 is rotated, and the connector side screw portion 24 is screwed with the module side screw portion 37, the transmitter side optical connector 20 is rotated in an opposite direction until the transmitter side optical connector 20 reaches a position for the maximum light quantity, whereby the eccentricity between the transmitter side optical connector 20 and the optical transmitter module 30 is adjusted (step S3).
After the eccentricity between the transmitter side optical connector 20 and the optical transmitter module 30 is adjusted, the transmitter side optical connector 20 and the optical transmitter module 30 are fixed by the fixing member 50 (step S4).
In a case where the light quantity is measured in step S2, and the maximum light quantity is obtained when the distal end portion of the ferrule 22 is located at the rearmost end of the module side screw portion 37 as illustrated in
Alternatively, the module side screw portion may move through the inside of the sleeve 35 instead of being elastically deformed by the pressing force caused by the fixing member 50.
In addition, a similar effect may be obtained in the optical transmitter module that uses a stub 41 in place of the transparent glass body 36.
In the first embodiment, the adjustment of the eccentricity between the optical transmitter module and the transmitter side optical connector is performed by causing the screw portions provided in the sleeve and on the surface of the ferrule to be fit with each other. Alternatively, the adjustment of the eccentricity may be easily performed by providing a positioning marker on each of an outer peripheral portion of the sleeve and an outer peripheral portion of the flange portion.
In the second embodiment as well, the ferrule 22 is inserted into the sleeve 35, a transmitter side optical connector 20C is rotated, and the connector side screw portion 24C is screwed with the module side screw portion 37C, whereby the transmitter side optical connector 20C is adjusted to reach a position for the maximum light quantity. After that, an optical transmitter module 30C and the transmitter side optical connector 20C are pressed and fixed by the fixing member, and the transparent glass body 36 and the distal end portion of the ferrule 22 are brought into contact with each other and connected, whereby the light loss may be reduced. In the same way as the module side screw portion 37 of the first embodiment, the module side screw portion 37C may be an elastic member, and the transparent glass body 36 and the distal end portion of the ferrule 22 may be connected in contact with each other by means of the elastic deformation of the module side screw portion 37C. Alternatively, in the same way as the module side screw portion 37A of the first modification of the first embodiment, the module side screw portion 37C may be configured to move through the inside of the sleeve 35 by means of the pressing force. A similar effect may be obtained when the transparent glass body 36 is replaced by the stub 41.
In addition, the module side screw portion provided on the insertion opening side of the sleeve 35 for the ferrule 22 may be provided on the outer peripheral portion of the sleeve 35, not in the sleeve 35.
In an endoscope of a third embodiment, the transmission of the image signal is performed using a plurality of optical transmission units.
An optical transmission unit 100 includes an optical transmitter unit 10F, the optical fiber 21, and an optical receiving unit 80. The optical transmitter unit 10F is installed at the operating unit or the insertion portion of the endoscope, and the optical receiving unit 80 is installed in the processing device. The optical transmitter unit 10F is configured in such a manner that the optical transmitter module 30 and a transmitter side optical connector 20F illustrated in
The optical receiving unit 80 is configured in such a manner that an optical receiving module 60 and a receiving side optical connector 70 illustrated in
In a case where the image signal is transmitted using the plurality of optical transmission units, an insertion error might occur since the optical transmission units cannot be identified. In the third embodiment, therefore, different types of grooves are provided on the respective optical transmission units in order to identify the plurality of optical transmission units. For example, in a case where three types of optical transmission units are used, the optical transmission units may be identified by changing the number of grooves formed on the flange portions of each optical transmission unit as illustrated in
According to the present disclosure, screw portions are provided on a ferrule or a flange portion and in a sleeve into which the ferrule is inserted, and a transmitter side optical connector and an optical transmitter module may be placed at a position for the maximum light quantity while the screw portions are rotated so as to be screwed with each other. The transmitter side optical connector and the optical transmitter module may also be brought into close contact with each other. Therefore, a light loss at the time of transmission may be reduced.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the disclosure in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2014-191851 | Sep 2014 | JP | national |
This application is a continuation of PCT international application Ser. No. PCT/JP2015/062564 filed on Apr. 24, 2015 which designates the United States, incorporated herein by reference, and which claims the benefit of priority from Japanese Patent Applications No. 2014-191851, filed on Sep. 19, 2014, incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2015/062564 | Apr 2015 | US |
Child | 15460327 | US |