1. Technical Field
The present disclosure generally relates to fiber optic cables and methods of controlling a position of an optical fiber within the fiber optic cable.
2. Technical Background
As the use of fiber optics migrates into numerous consumer electronics applications, such as connecting computer peripherals, there will be a consumer-driven expectation for cables having improved performance and a broad range of use. For example, it is likely that consumer demand will be for a fiber optic cable having a small footprint (e.g. a cable outer diameter less than 3.0 millimeters (mm)) while at the same being flexible enough to “bend back” upon itself.
However, optical performance and optical fiber integrity are adversely affected by cable “bend back.”
According to a first embodiment, a fiber optic cable comprises a polymer jacket having a channel therein, the channel having a first slot, at least one optical fiber in the first slot, a first electrical conductor, and a second electrical conductor. The optical fiber is positioned in the first slot and remains within the first slot when the fiber optic cable is bent a maximum amount such that a bend radius of the optical fiber is greater than or equal to a minimum bend radius of the optical fiber. The cable may have first and second preferential bend axes such that when the cable is bent back about either axis, the optical fibers are bent at bend radii exceeding their minimum bend radii. The cable can have a round cross-section with a diameter in the range of 2.8-3.2 millimeters, and the geometric center of the first slot can be within 0.2 millimeters of the geometric center of the cable.
According to a second embodiment, a fiber optic cable comprises a polymer jacket having a channel therein, at least one optical fiber in the channel, a first electrical conductor on a first side of the channel, and a second electrical conductor on a second side of the channel. The optical fiber is positioned in the channel and remains within the channel when the fiber optic cable is bent a maximum amount such that a bend radius of the optical fiber is greater than or equal to a minimum bend radius of the optical fiber. The cable may have a preferential bend axis aligned with the channel such that when the cable is bent back about the channel, the optical fibers are bent at bend radii exceeding their minimum bend radii. The cable can have a round cross-section with a diameter in the range of 2.8-3.2 millimeters, and the geometric center of the channel can be within 0.2 millimeters of the geometric center of the cable.
According to a third embodiment, a fiber optic cable comprises a polymer jacket having a channel therein and a diameter in the range of 2.8-3.2 millimeters, the channel having a width at least twice as large as a height of the channel, at least one optical fiber in the channel, and a strength material disposed within the channel and contacting the at least one optical fiber. The optical fiber is positioned in the channel and remains within the channel when the fiber optic cable is bent a maximum amount such that a bend radius of the optical fiber is greater than or equal to a minimum bend radius of the optical fiber. The geometric center of the channel can be within 0.2 millimeters of the geometric center of the cable.
The components of the following figures are illustrated to emphasize the general principles of the present disclosure and are not necessarily drawn to scale. Reference characters designating corresponding components are repeated as necessary throughout the figures for the sake of consistency and clarity.
Some aspects of the present disclosure are directed to fiber optic cables containing an optical fiber, and methods of controlling the position of the optical fiber within the fiber optic cables. According to various embodiments, the fiber optic cables described herein may include a plurality of optical fibers arranged with little or no stranding or twisting around each other.
The polymer jacket 32 encloses the channel 38 and the channel 38 may extend the entire length of the cable 30. The cable 30 further includes a pair of metallic electrical conductors 40, 42 that supply power to peripheral electrical equipment. The electrical conductors 40, 42 can in addition or alternatively carry data. The electrical conductors 40, 42 may be surrounded by insulating material 44, 46 respectively. Alternatively, the electrical conductors 40, 42 can be embedded in the jacket 32 so that insulating material can be omitted. Data-carrying optical fibers 48, 50 are also included within the cable 30. The optical fibers 48, 50 may be surrounded by buffer layers 58, 60, respectively. The electrical conductors 40, 42 and the buffered optical fibers 48, 50 are positioned within the channel 38. Additional conductors can be wholly or partially embedded within the jacket 32. The optical fibers 48, 50 are generally allowed to translate within the channel 38 when the cable 30 is bent.
In
The shape of the slots 72, 74 and the location of the electrical conductors 40, 42 provide some degree of a preferential bend characteristic to the cable 30 to bend either about the axis 52 or the axis 54, as well as allowing the optical fibers 48, 50 to translate to locations to increase their bend radius and reduce optical attenuation. Regarding preferential bend, the shape of the channel 38 minimizes the material moments of inertia about the axis 54, and accordingly generally induces the cable 30 to bend about axis 54 when the cable 30 is subjected to bending moments. If the cable 30 is bent back about the axis 54, the optical fibers 48, 50 will undergo a bend radius approximately equal to or greater than the cable radius 64. According to one aspect of the present invention, the optical fibers can be selected so that when the cable is bent back about the axis 54, which is aligned with the slot 72, the optical fibers do not experience undue optical attenuation. For example, in the exemplary embodiment, the optical fibers 48, 50 may have a minimum bend radius of about 1.5 mm that results in an acceptable delta attenuation in the range of about 1.5 dB to 2.0 dB. The exemplary cable radius 64, corresponding to the bend back radius, is about 1.5 mm, so that the optical fibers 48, 50 are not bent at a radius smaller than their minimum bend radius when bending about axis 54.
If the cable 30 is bent in its preferred mode, about the axis 54, the optical fibers are allowed to translate in the slot 72 so that the fibers 48, 50 do not bend at a radius below their minimum bend radius. For example, if the cable 30 is bent back about axis 54 so that a location 66 on the cable 30 is where the cable is bent back upon itself, the optical fibers will translate “downwardly” in the slot 72, away from the bend back location 66, to the orientation shown in
According to the above embodiment, the preferential bend characteristic of the cable 30 prevents the optical fibers 48, 50 in the cable 30 from bending below their minimum bend radii. The electrical conductors 40, 42 are constrained within the slot 74 to prevent crossover with the optical fibers 48, 50, which reduces the likelihood of the fibers from moving out of their slot 72. A geometric center of the slot 72 can correspond to the geometric center 62 of the cable 30, which can have a round cross-section, or the geometric center of the slot 72 can be within 0.2 mm of the center of the cable 30. Although the illustrated optical fibers 48, 50 include buffer layers 58, 60, buffer layers are not required for the optical fibers illustrated in this specification.
A cable 30 as shown in
Data-carrying buffered optical fibers 116, 118 are also included within the cable 100, disposed between the electrical conductors 108, 100. The optical fibers 116, 118 are also each surrounded by buffer layers 120, 122, respectively. The electrical conductors 108, 110 and the buffered optical fibers 116, 118 are positioned within the channel 124. The optical fibers 116, 118 are generally allowed to translate within the channel 124, between the conductors 108, 110, when the cable 100 is bent. The channel 124 has the shape of a slot extending along a first axis 126, which is perpendicular to a second axis 128.
The cable 100 further includes a strength material 130, such as an aramid yarn. The strength material 130 is arranged within the channel 124. In accordance with the embodiment and as shown in
The channel or slot 124 can have a maximum height 132 and a maximum width 134. The width 134 can be, for example, at least two, or even three times the height 132. The shape of the channel 124 provides the cable 100 with a preferential bend characteristic that causes the cable 30 to bend about the axis 126 when experiencing bending stresses. The non-preferred direction of bending is about the second axis 128. According to an aspect of the present embodiment, the optical fibers 48, 50 are selected so that as cable 100 bends back on itself about axis 126, the optical fibers do not bend at a radius below their minimum bend radii. For example, the exemplary cable 100 has an outer diameter of about 3.0 mm or less (i.e. the radius 132 being 1.5 mm or less). The optical fibers 116, 118 have a minimum bend radius of about 1.2 mm. Therefore, as the cable 100 is bent back on itself about axis 126 (i.e. the preferred direction about the axis having the minimum moment of inertia), the optical fibers 116, 118 will not have a bend radius below their minimum bend radius.
If the cable 100 is bent about axis 128 (i.e. the non-preferred direction and the axis having the maximum moment of inertia), it is possible that one of the optical fibers 116, 118 may be bent at a radius below its minimum bend radius. However, referring to
Bend energy and inertia depend on the cross-sectional geometry of the cable as well as the material properties of the individual cables (for example, the cable jacket, the electrical conductors, and the optical fibers to name but a few) and can be calculated readily. The shape of the channel 124, or optical fiber channel 124, can be determined based on the inertia and bend energy calculations to ensure the optical fibers 116, 118 are not bent at a radius less than their minimum bend radius. A geometric center of the channel 124 can correspond to a geometric center of the cable 100, which can have a round cross-section, or the geometric center of the channel 124 can be within 0.2 mm of the center of the cable 100.
A cable 100 as shown in
The cable 140 also includes a non-conducting elastomeric material 156 that occupies the channel 145. A conductive elastomeric material may be used if necessary to provide EMI (electromagnetic interference) shielding or for other properties. The elastomeric material 156 functions to maintain the position of the electrical conductors 148, 150 and the optical fibers 152, 152. The elastomeric material 156 may be any material such a polymer or resin that is sufficiently strong to maintain the position of the cable components (i.e. electrical conductors and optical fibers) and that is sufficiently flexible to allow the cable 140 to move through a wide range of motion. It is also desired that the elastomeric material 156 have a low coefficient of thermal expansion to minimize buckling. The elastomeric material 156 can be used to position the optical fibers 152, 154 central to the fiber optic cable 140. By doing so, the bend radius of the optical fibers 152, 154 is fixed and independent of how the cable 140 is bent.
The elastomeric material 156 can be introduced into the channel 145 by a coextrusion process as the jacket 141 is being extruded. The optical fibers 152, 154, and electrical conductors, if present in the channel 145, can essentially become embedded in the elastomeric material 156. The jacket 141 can have a modulus of elasticity in the range of 1 to 2,500 MPa. The elastomeric material 156 can have a modulus of elasticity in the range of 3,000 to 10,000 MPa.
A cable 140 as shown in
Similarly,
Throughout the foregoing disclosure, the adjective “about” has been used in numerous locations preceding an amount. Other embodiments of this disclosure are like the above-discussed embodiments, except that the adjective “about” is optional and may be omitted. It will be understood to the skilled artisan that the methods disclosed herein to control optical fiber position within a fiber optic cable are not mutually exclusive and may be used in any combination as required to achieve appropriate control of optical fiber position.
This application claims the benefit of U.S. Provisional Application 61/315,492, filed Mar. 19, 2010, the entire contents of which are incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
3865466 | Slaughter | Feb 1975 | A |
4038489 | Stenson et al. | Jul 1977 | A |
4172106 | Lewis | Oct 1979 | A |
4358634 | Dienes | Nov 1982 | A |
4491387 | Dey et al. | Jan 1985 | A |
4525702 | Kitagawa et al. | Jun 1985 | A |
4984869 | Roche | Jan 1991 | A |
5050957 | Hamilton et al. | Sep 1991 | A |
5132488 | Tessier et al. | Jul 1992 | A |
5138685 | Arroyo et al. | Aug 1992 | A |
5163116 | Oestreich et al. | Nov 1992 | A |
5319730 | Räsänen et al. | Jun 1994 | A |
5329606 | Andreassen | Jul 1994 | A |
5469523 | Blew et al. | Nov 1995 | A |
5509097 | Tondi-Resta et al. | Apr 1996 | A |
5542020 | Horska | Jul 1996 | A |
5590233 | Carratt et al. | Dec 1996 | A |
5636308 | Personne et al. | Jun 1997 | A |
5651081 | Blew et al. | Jul 1997 | A |
5668912 | Keller | Sep 1997 | A |
5740295 | Kinard et al. | Apr 1998 | A |
5748820 | Le Marer et al. | May 1998 | A |
5902958 | Haxton | May 1999 | A |
5960144 | Klumps et al. | Sep 1999 | A |
5970196 | Greveling et al. | Oct 1999 | A |
5999676 | Hwang | Dec 1999 | A |
6041153 | Yang | Mar 2000 | A |
6137935 | Bohme et al. | Oct 2000 | A |
6141472 | Ishikawa et al. | Oct 2000 | A |
6198865 | Risch | Mar 2001 | B1 |
6205277 | Mathis et al. | Mar 2001 | B1 |
6233384 | Sowell, III et al. | May 2001 | B1 |
6241920 | Cotter et al. | Jun 2001 | B1 |
6249629 | Bringuier | Jun 2001 | B1 |
6303867 | Clark et al. | Oct 2001 | B1 |
6314224 | Stevens et al. | Nov 2001 | B1 |
6343172 | Schiestle et al. | Jan 2002 | B1 |
6377738 | Anderson et al. | Apr 2002 | B1 |
6430344 | Dixon et al. | Aug 2002 | B1 |
6434304 | Gao et al. | Aug 2002 | B2 |
6519396 | Schneider et al. | Feb 2003 | B2 |
6618526 | Jackman et al. | Sep 2003 | B2 |
6687437 | Starnes et al. | Feb 2004 | B1 |
6738547 | Spooner | May 2004 | B2 |
6785452 | Yasutomi | Aug 2004 | B2 |
6874947 | Minegishi et al. | Apr 2005 | B2 |
6912347 | Rossi et al. | Jun 2005 | B2 |
7113680 | Hurley et al. | Sep 2006 | B2 |
7123801 | Fitz | Oct 2006 | B2 |
7127144 | Lee | Oct 2006 | B2 |
7289704 | Wagman et al. | Oct 2007 | B1 |
7324730 | Varkey et al. | Jan 2008 | B2 |
7397990 | Brown et al. | Jul 2008 | B2 |
7406233 | Seddon et al. | Jul 2008 | B2 |
7421169 | Honjo et al. | Sep 2008 | B2 |
7627218 | Hurley | Dec 2009 | B2 |
7643713 | Büthe et al. | Jan 2010 | B2 |
7778510 | Aronson et al. | Aug 2010 | B2 |
7787727 | Bringuier et al. | Aug 2010 | B2 |
7860362 | Varkey et al. | Dec 2010 | B2 |
7920764 | Kewitsch | Apr 2011 | B2 |
8374471 | Griffioen | Feb 2013 | B2 |
8403571 | Walker | Mar 2013 | B2 |
8655127 | Leonard et al. | Feb 2014 | B2 |
8693831 | Register et al. | Apr 2014 | B2 |
20020041743 | Schneider et al. | Apr 2002 | A1 |
20020088906 | Nothofer et al. | Jul 2002 | A1 |
20020126967 | Panak et al. | Sep 2002 | A1 |
20020141713 | Okada et al. | Oct 2002 | A1 |
20020159727 | Okada et al. | Oct 2002 | A1 |
20030023247 | Lind et al. | Jan 2003 | A1 |
20030072545 | Kusakari et al. | Apr 2003 | A1 |
20030118298 | Matsuyama et al. | Jun 2003 | A1 |
20030165310 | Moon et al. | Sep 2003 | A1 |
20030235379 | Lin | Dec 2003 | A1 |
20040057681 | Quinn et al. | Mar 2004 | A1 |
20040096167 | Rossi et al. | May 2004 | A1 |
20050017495 | Arnold | Jan 2005 | A1 |
20050271337 | Park et al. | Dec 2005 | A1 |
20060088251 | Wang et al. | Apr 2006 | A1 |
20060104579 | Fitz | May 2006 | A1 |
20060140556 | Brown et al. | Jun 2006 | A1 |
20060291787 | Seddon | Dec 2006 | A1 |
20080037941 | Mallya et al. | Feb 2008 | A1 |
20080037942 | Tatat | Feb 2008 | A1 |
20080118211 | Seddon et al. | May 2008 | A1 |
20100008631 | Herbst | Jan 2010 | A1 |
20100189396 | Hashimoto et al. | Jul 2010 | A1 |
20100209058 | Ott | Aug 2010 | A1 |
20100316340 | Sales Casals et al. | Dec 2010 | A1 |
20100329614 | Keller et al. | Dec 2010 | A1 |
20110083898 | Miller, III | Apr 2011 | A1 |
20110217010 | Kachmar | Sep 2011 | A1 |
20110229097 | Roberts et al. | Sep 2011 | A1 |
20120301090 | Cline et al. | Nov 2012 | A1 |
20120315004 | Register et al. | Dec 2012 | A1 |
20120328253 | Hurley et al. | Dec 2012 | A1 |
20130188916 | Bradley et al. | Jul 2013 | A1 |
Number | Date | Country |
---|---|---|
740507 | Feb 1999 | AU |
2928678 | Jan 1981 | DE |
19628457 | Jan 1998 | DE |
29716946 | Jan 1999 | DE |
0676654 | Oct 1995 | EP |
0945876 | Sep 1999 | EP |
0767754 | Jul 2000 | EP |
1061394 | Nov 2009 | EP |
2555764 | May 1985 | FR |
2123164 | Jan 1984 | GB |
2233788 | Jan 1991 | GB |
0320704 | Jan 1991 | JP |
0352529 | Mar 1991 | JP |
07174949 | Jul 1995 | JP |
09152529 | Jun 1997 | JP |
11160594 | Jun 1999 | JP |
2000276955 | Oct 2000 | JP |
0198810 | Dec 2001 | WO |
Entry |
---|
Raymer et al., “Spontaneous Knotting of an agitated string,” PNAS, vol. 104, No. 42, The National Academy of Sciences of the USA, Oct. 16, 2007, pp. 16432-16437. |
Notice of Allowance for U.S. Appl. 13/559,102 mailed Sep. 27, 2013, 10 pages. |
U.S. Appl. No. 13/596,256, filed Aug. 28, 2012, 38 pages. |
European Patent Office, European Search Report, Application No. 11158852.1, Mail date Oct. 28, 2013—10 pages. |
Number | Date | Country | |
---|---|---|---|
20110229097 A1 | Sep 2011 | US |
Number | Date | Country | |
---|---|---|---|
61315492 | Mar 2010 | US |