The present disclosure relates to optically transparent polyimides comprising at least one asymmetric di-imido component.
Organic films are high in flexibility as compared to glass, difficult to break, and lightweight. Recently, study has been performed with the aim of developing a flexible display using organic film as the substrate of a flat panel display.
Generally, resins used in organic film include polyester, polyamide, polyimide, polycarbonate, polyether sulfone, acrylic, and epoxy. Of these, polyimide resin is high in heat resistance, mechanical strength, abrasion resistance, dimensional stability, chemical resistance, insulation capability, and accordingly in wide use in the electric/electronic industries.
For use as an alternative to the glass substrate in display elements, polyimide resin is required to have high transparency and low birefringence. These properties are necessary to obtain clear images. However, manufacturing methods provide inconsistencies in resins leading to variation in performance properties. Accordingly, there is a need for devising and improving processes that lead to performance consistency.
Various aspects and embodiments contemplated herein may include, but are not limited to one or more of the following.
In a first aspect, a polyimide material comprises a polyimide of Formula (I):
The moieties A1 and A2, for each occasion independently, can be selected from a group of tetravalent moieties. The moiety B, for each occasion independently, can be selected from a group of divalent moieties. The parameter x can be an integer greater than 1.
The polyimide material has at least one property selected from the following property group M. The polyimide can have at least one property selected from the following property group O.
The property group M refers to structural, thermal, or mechanical properties and can include:
The property group O refers predominately to optical properties and can include:
In a second aspect, an optical stack comprises a polyimide material according to the foregoing first aspect.
In a third aspect, an electronic device comprises a polyimide material according to the foregoing first aspect.
In a fourth aspect, a polyimide is made from a first monomer comprising Formula (II):
wherein n is 1, 2, or 3; and at least one second monomer. The at least one second monomer can be selected from the group consisting of:
The polyimide can further include at least one co-monomer selected from the group consisting of:
In a fifth aspect, a polyimide material comprises a polyimide of Formula (III)
The moieties A1 and A2 can for each occasion be independently selected from a group of tetravalent moieties. The moiety B can for each occasion be independently selected from a group of divalent moieties. Parameters x and y are integers greater than 1.
The polyimide material according to the fifth aspect has at least one property selected from the foregoing property group M and at least one property selected from the foregoing property group O.
The following description in combination with the figures is provided to assist in understanding the teachings disclosed herein. The following discussion will focus on specific implementations and embodiments of the teachings. This focus is provided to assist in describing the teachings and should not be interpreted as a limitation on the scope or applicability of the teachings.
As used herein, the terms “comprises”, “comprising”, “includes”, “including”, “has”, “having” or any other variation thereof, are open-ended terms and should be interpreted to mean “including, but not limited to . . . .” These terms encompass the more restrictive terms “consisting essentially of” and “consisting of.” In an embodiment, a method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such method, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
Also, the use of “a” or “an” is employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one and the singular also includes the plural, or vice versa, unless it is clear that it is meant otherwise. For example, when a single item is described herein, more than one item may be used in place of a single item. Similarly, where more than one item is described herein, a single item may be substituted for that more than one item.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The materials, methods, and examples are illustrative only and not intended to be limiting. To the extent not described herein, many details regarding specific materials and processing acts are conventional and may be found in reference books and other sources within the structural arts and corresponding manufacturing arts. Unless indicated otherwise, all measurements are at about 23° C.+/−5° C. per ASTM, unless indicated otherwise.
As described above, a polyimide material comprises a polyimide of Formula (I) or Formula (III):
For each formula (I) or (III), the moieties A1 and A2 can be selected independently for each occasion. A1 and A2 are selected from a group of tetravalent moieties. In one embodiment, A1 and A2 are different. The moiety B, for each occasion independently, can be selected from a group of divalent moieties. The parameters x and y can be an integer greater than 1. In one embodiment x or y can be greater than 10, greater than 50, greater than 100, greater than 200, greater than 500, greater than 700, or greater than 1000.
In one embodiment, the polyimide material has at least one property selected from the following property group M. In another embodiment, the polyimide material has at least two, at least three, or at least four properties selected from the following property group M. The property group M refers to structural, thermal, or mechanical properties and can include:
The polyimide can have at least one property selected from the following property group O. In another embodiment, the polyimide material has at least two, at least three, or at least four properties selected from the following property group O. The property group O refers predominately to optical properties and can include:
In one embodiment, the moieties A1 or A2 are selected independently for each occasion from:
In one embodiment, A1 and A2 can be different.
In another embodiment, A1 or A2 can be selected independently for each occasion from the group consisting essentially of:
In one further embodiment, A1 or A2 can be selected independently for each occasion from the group consisting of:
In yet another embodiment, A1 or A2 can be selected independently for each occasion from the group consisting of:
Moreover in one embodiment, A1 is
while in another embodiment A1 is
In one embodiment, the polyimide material includes polymers, wherein B can be selected independently for each occasion from:
In one embodiment, B can be selected independently for each occasion from the group consisting of:
As described above, the property group M comprises:
In one embodiment, the polyimide material according to any one of the embodiments discussed herein can have at least two, at least three, or at least four properties of property group M.
As discussed above, the property group O can include:
In one embodiment, the polyimide material according to any one of the embodiments recited herein can have at least two, at least three, or at least four properties of property group O.
As described above, one aspect of the present disclosure includes a polyimide that is made from a first monomer comprising Formula (II):
wherein n is 1, 2, or 3; and at least one second monomer.
In one embodiment, the first monomer can be selected from:
In another embodiment, the first monomer can be selected from 4-aminophenylmethylamine (4-APMA) or 4-aminophenylethylamine (4-APEA). In one further embodiment, the first monomer consists essentially of 4-APEA.
The polyimide is made from at least one second monomer. The at least one second monomer selected from:
In one embodiment, the at least one second monomer is selected from:
In one embodiment the at least one second monomer consists essentially of 4,4′-Diamino-2,2′-bis(trifluoromethyl)biphenyl (TFMB).
According to the foregoing aspect, the polyimide is made from at least one co-monomer selected from:
In one embodiment, the at least one co-monomer is selected from:
In one embodiment, the at least one co-monomers includes two, three, or four co-monomers. For example, two co-monomers can be selected from
In one embodiment, two co-monomers are 4,4′-(Hexafluoroisopropylidene)diphthalic anhydride (6FDA) and 3,3′,4,4′-Biphenyltetracarboxylic dianhydride (s-BPDA).
In one embodiment, derivatives of the first and second monomer are within the scope of this disclosure. For example, any salt of the foregoing diamines are considered. Moreover, any reactive derivatives of the co-monomer is considered within the scope of the present disclosure. For example any ester of the dianhydrides, such as mono-, di-, tri-, and tetraesters are considered. For example, the tetrakis-pentafluoroehtyl esters of 6FDA as shown below is considered:
In one embodiment, the first and the second monomer can be in any molar ratio. The molar ratio of the first:second monomer can range from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10. In one embodiment, the first monomer is in the majority. In another embodiment, the polyimide may include a third, a fourth, and further monomers. For such multiple monomeric systems, the molar ratio of first to the sum of all other monomers can range from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
In yet another embodiment, the polyimide according to the foregoing aspect can be made from two co-monomers, a first and a second co-monomer. The first co-monomers to the second can be in a molar ratio ranging from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
In another embodiment, the polyimide according to the foregoing aspect can be made from three or more co-monomers. In one embodiment, the first co-monomer is 6FDA and the second and other co-monomer can be selected from the aforementioned structures. The molar ratio of the first co-monomer to the sum of all the remaining co-monomers can range from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
In one particular embodiment, the polyimide according to the foregoing aspect can be made from compounds, wherein the first monomer is 4APEA, the second monomer is TFMB, a first co-monomer is 6FDA, and a second co-monomer is s-BPDA. In one embodiment, the first and second monomers are in a molar ratio ranging from 6:5 to 5:6 and the first co-monomer to the second co-monomer is in a molar ratio of 2:1 to 1:1. In one embodiment, the molar ratio of 4APEA:TFMB:6FDA:s-BPDA is about 5:5:6:4.
According to the aforementioned aspects, a polyimide material includes a polyimide of Formula III:
Polyimide according to Formula III can be made by a controlled polymerisation step when 4APEA is first redacted with a compound comprising the A1 moiety followed by the addition of the diamine comprising the B moiety and the compound comprising the A2 moiety. In the foregoing formula II, A1 and A2 for each occasion independently can be selected from a group of tetravalent moieties. Moiety B for each occasion independently can be selected from a group of divalent moieties. Parameters x and y are integers greater than 1.
In one embodiment, x and y are in a ratio ranging from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
In an embodiment, the polyimide material has at least one property selected from the following property group M and at least one property selected from the following property group O. The property group M comprises:
The property group O comprises:
In one embodiment, the polyimide material has at least two, at least three, or at least four properties of the property group M. In another embodiment, the polyimide material has at least two, at least three, or at least four properties of the property group O. For example, in one embodiment, the polyimide material has at least two properties from property group M and at least two properties from property group O. Accordingly, any combination of the number of properties of each property group is considered within the scope of the disclosure.
In addressing the moieties of formula III, A1 or A2 can be selected independently for each occasion from:
The moiety B can be selected independently for each occasion from:
Many different aspects and embodiments are possible. Some of those aspects and embodiments are described herein. After reading this specification, skilled artisans will appreciate that those aspects and embodiments are only illustrative and do not limit the scope of the present invention. Embodiments may be in accordance with any one or more of the items as listed below.
Embodiment 1. A polyimide material including a polyimide of Formula (I)
wherein A1 and A2 for each occasion independently are selected from a group of tetravalent moieties and B for each occasion independently is selected from a group of divalent moieties, wherein x is an integer greater than 1; wherein the polyimide material has at least one property selected from the following property group M and at least one property selected from the following property group O, wherein property group M includes:
Embodiment 2. The polyimide material according to embodiment 1, wherein A1 or A2 are selected independently for each occasion from:
Embodiment 3. The polyimide material according to any one of the preceding embodiments, wherein A1 or A2 are selected independently for each occasion from the group consisting essentially of:
Embodiment 4. The polyimide material according to any one of the preceding embodiments, wherein A1 or A2 are selected independently for each occasion from the group consisting of:
Embodiment 5. The polyimide material according to any one of the preceding embodiments, wherein B is selected independently for each occasion from:
Embodiment 6. The polyimide material according to any one of the preceding embodiments, wherein B is selected independently for each occasion from the group consisting of:
Embodiment 7. The polyimide material according to any one of the preceding embodiments having at least two, at least three, or at least four properties of property group M.
Embodiment 8. The polyimide material according to any one of the preceding embodiments having at least two, at least three, or at least four properties of property group O.
Embodiment 9. An optical stack including a polyimide material according to embodiments 1 through 8.
Embodiment 10. An electronic device including a polyimide material according to embodiments 1 through 8.
Embodiment 11. A polyimide made from a first monomer including Formula (II):
wherein n is 1, 2, or 3; and at least one second monomer selected from the group consisting of
at least one co-monomer selected from the group consisting of:
Embodiment 12. The polyimide according to embodiment 11, wherein the first and the second monomer are in a molar ratio ranging from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
Embodiment 13. The polyimide according to any one of embodiments 11 and 12, made from at least two co-monomers.
Embodiment 14. The polyimide according to any one of embodiments 11 to 13, wherein the first monomer is
Embodiment 15. The polyimide according to any one of embodiments 11 to 14, including at least two co-monomers, wherein the two co-monomers are selected from
Embodiment 16. The polyimide according to embodiment 15, wherein the two co-monomers are in a molar ratio ranging from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
Embodiment 17. The polyimide according to any one of embodiments 11 to 16, wherein the first monomer is
the second monomer is
a first co-monomer is
and a second co-monomer is
Embodiment 18. The polyimide according to embodiment 17, wherein the first monomer and the second monomer are in a molar ratio ranging from 6:5 to 5:6 and the first co-monomer to the second co-monomer is in a molar ratio of 2:1 to 1:1.
Embodiment 19. A polyimide material comprising a polyimide of Formula (III)
wherein A1 and A2 for each occasion independently are selected from a group of tetravalent moieties and B for each occasion independently is selected from a group of divalent moieties, wherein x and Y are integers greater than 1;
wherein the polyimide material has at least one property selected from the following property group M and at least one property selected from the following property group O, wherein property group M includes:
Embodiment 20. The polyimide material according to embodiment 19, wherein A1 or A2 are selected independently for each occasion from:
Embodiment 21. The polyimide material according to any one of embodiments 19 and 20, wherein B is selected independently for each occasion from:
Embodiment 22. The polyimide material according to any one of embodiments 19 through 21 having at least two, at least three, or at least four properties of property group M or having at least two, at least three, or at least four properties of property group O.
Embodiment 23. The polyimide according to any one of embodiments 19 through 21, wherein x and y are in a molar ratio ranging from 10:1 to 1:10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1:2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
The following examples are provided to better disclose and teach processes and compositions of the present invention. They are for illustrative purposes only, and it must be acknowledged that minor variations and changes can be made without materially affecting the spirit and scope of the invention as recited in the claims that follow.
Polyimide material according to the present disclosure can be prepared according to a random type or controlled type procedure. In the random type procedure, all monomers and co-monomers are added to the reaction vessel prior to initiating the reaction. In the controlled type procedure, the reaction is initiated with a limited number of monomers and co-monomers and additional monomers and/or co-monomers are added at a later time.
To a 500 mL 4-neck round bottom flask equipped with an N2 inlet and outlet, overhead stirrer, and thermocouple, with 100 g m-Cresol, APEA (25 mmol, 3.4050 g) and TFMB (25 mmol, 8.0060 g) was added at room temperature, minimizing APEA exposure to air. Immediately after diamine addition both dianhydrides s-BPDA (20 mmol, 5.8844 g) and 6FDA (30 mmol, 13.3272 g) was added. TFMB, s-BPDA, and 6FDA additions were added into the reactor with m-Cresol as needed to achieve a 15 wt % of all monomers and co-monomers as a final concentration (an additional 73.5 g m-Cresol). A catalytic amount of Isoquinoline (5-10 drops) was added to the reaction vessel. The apparatus was outfitted with a dean-stark trap and condenser and the reaction temperature was increased to 160° C. and held for 4 hours. The reaction was allowed to cool to room temperature and the polymer was recovered via precipitation in methanol. The precipitate was washed three times with methanol and vacuum dried at 160° C. overnight.
To a 500 mL 4-neck round bottom flask equipped with an N2 inlet and outlet, overhead stirrer, and thermocouple, with 73.5 g m-Cresol, s-BPDA (20 mmol, 5.8844 g) and 6FDA (30 mmol, 13.3272 g) was added at room temperature. APEA (25 mmol, 3.4050 g) was added to the reactor, minimizing exposure to air, and heated to 60° C. and held for 1 hour. Finally, TFMB (25 mmol, 8.0060 g) was added to the reactor and the reaction mixture was diluted to a final concentration of 15% by weight of all the reactants (an additional 100 g m-Cresol). A catalytic amount of Isoquinoline (5-10 drops) was added to the reaction. The apparatus was outfitted with a dean-stark trap and condenser and the reaction temperature was raised to 160° C. and held for 4 hours. The reaction was allowed to cool to room temperature and the polymer was recovered via precipitation in methanol. The precipitate was washed three times in methanol, and vacuum dried at 160° C. overnight.
When it comes to the preparation of a polyimide film, a solvent cast approach can be used. Polyimide material can be dissolved in a solvent at a concentration ranging from 10 to 20 weight percent to form a varnish. Solvents can be N,N-dimethylacetamide (DMAc), Cyclopentanone (CPN), Cyclohexanone (CHN), γ-Butyrolactone (GBL), or Acetophenone (PhAc). The varnish can be coated on a flat surface such as a glass plate or a flexible carrier substrate and subsequently be dried. After the initial drying step, the film can be delaminated from the flat surface and further processed.
Polymer powders isolated from Example 1a and/or 1b were dissolved in DMac at resin loadings of 20% by weight. The resins were mixed, homogenized, and deaerated under minor heating (60° C.) and high shear (2600 rpm) via centrifugal mixing. The resulting polyimide solution was coated via a doctor blade at 15-30 Mils onto borosilicate glass slides in dimensions of 8×4 inches. The film was then dried at 100° C. for 1 hour on a hot plate under atmospheric conditions. After this initial drying step the polyimide film was delaminated from the glass and sandwiched between two metal frames, which is then placed into a vacuum oven and dried at 250° C. overnight under vacuum.
Polymer films obtained using the methods described in Example 2 were characterized for their optical, thermal and mechanical properties using the following methods:
Note that not all of the activities described above in the general description or the examples are required, that a portion of a specific activity may not be required, and that one or more further activities may be performed in addition to those described. Still further, the order in which activities are listed are not necessarily the order in which they are performed.
In the foregoing specification, the concepts have been described with reference to specific embodiments. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of invention.
Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any feature(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature of any or all the claims.
After reading the specification, skilled artisans will appreciate that certain features are, for clarity, described herein in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features that are, for brevity, described in the context of a single embodiment, may also be provided separately or in any subcombination. Further, references to values stated in ranges include each and every value within that range.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/072757 | 12/6/2021 | WO |
Number | Date | Country | |
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63122765 | Dec 2020 | US |