1. Field of the Invention
The present invention relates to optics units, and in particular relates to optics units used in vehicular lighting fixtures.
2. Description of the Related Art
Optics units furnished with a rotary reflector that rotates unidirectionally about its rotational axis while reflecting light emitted from a light source are known (see JP2010-092124). Circumferentially with respect to its rotational axis the rotary reflector is provided with a plurality of blades provided with reflective surfaces whereby reflected light forms a desired light-distribution pattern. An advantage of this sort of optics unit that can form a desired light-distribution pattern by the unidirectional rotation of the rotary reflector is that load on the reflector's rotational driving unit is slight.
With the optics unit described in JP2010-092124, the rotary reflector is made to function as a cooling fan that through the rotation of the blades promotes heat dissipation by giving rise to convection currents in the air near a heat dissipation unit of the light source. Nevertheless, the airflow produced by the blades turns out to be directed parallel to the rotary reflector's rotational axis, meaning that the majority of the flow misses the heat dissipation unit, which is prohibitive of yielding sufficient cooling effectiveness.
An object of the present invention, brought about taking such circumstances into consideration, is in optics units furnished with a rotary reflector, to make available technology for effectively cooling the optics unit.
An optics unit according to an aspect of the present invention includes a light source; a rotary reflector that includes a rotation unit that rotates about an axis of rotation, and a blade mounted to the rotation unit, the blade including a reflective surface that reflects light emitted by the light source; and a fan that includes a vane that rotates along with the rotation unit.
Embodiments will now be described by way of examples only, with reference to the accompanying drawings which are meant to be exemplary, not limiting and wherein like elements are numbered alike in several Figures in which:
An optics unit according to an aspect of the present invention includes a light source; a rotary reflector that includes a rotation unit that rotates about an axis of rotation, and a blade mounted to the rotation unit, the blade including a reflective surface that reflects light emitted by the light source; and a fan that includes a vane that rotates along with the rotation unit.
According to this aspect, the cooling performance of the optics unit can be improved by providing a cooling fan separately from the rotary reflector.
The fan may be a blower fan. With this configuration, airflow can be produced by the blower fan in a direction orthogonal to the rotational axis of the rotary reflector.
The fan may be provided to a side of the rotary reflector reverse from its reflective surface. With this configuration, airflow can be produced without disturbing a light-distribution pattern formed by the rotary reflector.
An air duct for guiding airflow produced by the fan to either the light source or a driving source for rotationally driving the rotary reflector may be provided. The air duct can be used to guide the airflow to a portion with a high heating value, and the cooling performance thus improves.
A plurality of fins may be provided on a surface of the rotary reflector on a side thereof reverse from its reflective surface. With this configuration, the amount of the produced airflow can increase, and the cooling performance can thus further improve.
The optics unit may be mounted in a vehicular lighting fixture. In this case, the fan may be rotated starting with either vehicular idling, or when the vehicular lighting fixture is switched to low beam. With this configuration, a delay in the rise of the optics unit caused by an increase in the moment of inertia arising due to the fan being mounted to the rotary reflector can be suppressed.
The invention will now be described by reference to the preferred embodiments. This does not intend to limit the scope of the present invention but to exemplify the invention. The size of the component in each figure may be changed in order to aid understanding. Some of the components in each figure may be omitted if they are not important for explanation.
As illustrated in
The lamp unit on the outer side, or in other words, the lamp unit 20 illustrated in the upper side of
The low-beam lamp unit 18 includes a reflector 22, a light source bulb (incandescent bulb) 24 supported by the reflector 22, and a shade (not illustrated). The reflector 22 is supported by a known mechanism (not illustrated), such as a mechanism that uses an aiming screw and a nut, so as to freely tilt relative to the lamp body 12.
As illustrated in
The rotary reflector 26 rotates unidirectionally about an axis of rotation R with a driving source 32, such as a motor. The rotary reflector 26 includes a reflective surface configured to reflect light emitted by the LED 28 to form a desired light-distribution pattern as the rotary reflector 26 rotates. In the present embodiment, the rotary reflector 26 constitutes an optics unit.
The rotary reflector 26 is provided with three blades 26a of an identical shape that function as reflective surfaces, and the blades 26a are provided on the circumference of a cylindrical rotation unit 26b. The axis of rotation R of the rotary reflector 26 is at an angle relative to an optical axis Ax and extends within a plane that contains the optical axis Ax and the LED 28. In other words, the axis of rotation R extends substantially parallel to the scanning plane of light (illumination beam) from the LED 28 that scans in the horizontal direction as the rotary reflector 26 rotates. Thus, the thickness of the optics unit can be reduced. The scanning plane can be seen, for example, as a fan-shaped plane formed by continuously connecting trajectories of the light from the LED 28 serving as scanning light. In the lamp unit 20 according to the present embodiment, the LED 28 provided therein is relatively small and is disposed at a position that is between the rotary reflector 26 and the convex lens 30 and that is offset from the optical axis Ax. Therefore, the size of the vehicle headlamp 10 in the depthwise direction (front and back direction of the vehicle) can be reduced as compared to a lamp unit of a conventional projector system in which a light source, a reflector, and a lens are disposed linearly along an optical axis.
Each blade 26a of the rotary reflector 26 is shaped such that a secondary light source of the LED 28 produced by reflection is formed near the focal point of the convex lens 30. In addition, each blade 26a has a twisted shape such that the angle formed by the optical axis Ax and the reflective surface changes along the circumferential direction with the axis of rotation Ax being the center. This configuration enables the scan with the light from the LED 28 as illustrated in
Subsequently, the rotary reflector 26 rotates as illustrated in
Specifically, a DC brushless motor may be used. When a DC brushless motor is used, its rotation timing information can be obtained from the motor, and thus a device such as an encoder can be omitted.
In this manner, the rotary reflector 26 according to the present embodiment can scan the front of the vehicle in the horizontal direction with the light from the LED 28 by appropriately controlling the shape or the rotation speed of the blades 26a.
As illustrated in
The vehicle headlamp 10 that includes the optics unit according to the present embodiment can form a high-beam light-distribution pattern of which a desired region is blocked as illustrated in
As described thus far, the vehicle headlamp according to the present embodiment can form a light-distribution pattern by scanning with the light from the LED and form a blocked portion as desired at a portion of a light-distribution pattern by controlling the change in the light-emitting luminous intensity. Therefore, light in a desired region can be blocked with high accuracy with a small number of LEDs as compared to a case in which a blocked portion is formed by turning off some of a plurality of LEDs. In addition, the vehicle headlamp 10 can form a plurality of blocked portions, and thus even when a plurality of vehicles are present in front, light in regions corresponding to the respective vehicles can be blocked.
The vehicle headlamp 10 can control blocking of light without moving a basic light-distribution pattern, and thus a sense of discomfort on the driver at the time of light-blocking control can be reduced. In addition, a light-distribution pattern can be swiveled without moving the lamp unit 20, and thus the mechanism of the lamp unit 20 can be simplified. Therefore, it is sufficient that the vehicle headlamp 10 include, as a driving unit for variable light-distribution control, a motor necessary for rotating the rotary reflector 26, which can lead to a simple, low-cost, small-sized configuration.
The vehicular lighting fixture 100 includes a lamp body 102 having a front opening, and the front opening is covered by a transparent front cover (not illustrated) to thus form a lamp room. In the lamp body 102, two lamp units 118 and 120 are disposed side by side in the widthwise direction of the vehicle.
The lamp unit 118 disposed on the outer side in the widthwise direction of the vehicle (left side in
The optics unit 120 disposed on the inner side in the widthwise direction of the vehicle (right side in
In addition to the lamp units 118 and 120, the vehicular lighting fixture 100 may also be provided with a lamp unit of a different type.
As illustrated in
The shape of the convex lens 130 may be selected as appropriate in accordance with such light-distribution characteristics as required light-distribution pattern and illuminance distribution, and an aspherical lens or a free-form surface lens is used. In the present embodiment, a part of the convex lens 130 is cut out, which allows the rotary reflector to be seen from the front of the vehicle (see
The rotary reflector 140 rotates unidirectionally about an axis of rotation with a driving source 132, such as a motor. The rotary reflector 140 includes a plurality of blades 142 (two in the present embodiment) having a reflective surface that reflects light emitted by the LED 112 to form a desired light-distribution pattern as the rotary reflector 140 rotates by a predetermined angle, and the blades 142 are provided in the circumferential direction of a cylindrical rotation unit 144. Similarly to the blades 26a of the rotary reflector 26 according to the first embodiment, each blade 142 is shaped such that a secondary light source produced by reflection is formed near the focal point of the convex lens 130. In addition, the blade 142 has a twisted shape such that the angle formed by the optical axis and the reflective surface changes along the circumferential direction with the axis of rotation being the center.
As described with reference to
With regard to the rotary reflector 26 described in the first embodiment, the LED 28 is disposed in front thereof, and the rotary reflector is also used as a cooling fan that blows the air toward the LED 28. However, the airflow is produced in a direction parallel to the axis of rotation of the rotary reflector due to the shape of the blades of the rotary reflector, and thus a large portion of the produced airflow misses the LED, and sufficient cooling effect cannot be expected.
In the present embodiment, a cooling fan 150 is provided on a side opposite to the reflective surface of the blades 142 of the rotary reflector 140. The cooling fan 150 is attached to the rotation unit 144 of the rotary reflector and is driven along with the rotary reflector 140 by the aforementioned motor. The cooling fan 150 is provided on a side opposite to the reflective surface of the blades, and thus the cooling fan 150 has no influence on a light-distribution pattern formed by the rotary reflector.
The cooling fan 150 is a so-called blower fan in which a multi-blade unit 156 is rotatably housed in a cylindrical housing 158. The multi-blade unit 156 shares the axis of rotation with the rotary reflector 140. The cooling fan 150 is configured to take in the air through an inlet 152 formed in the base of the housing 158 and discharge the air compressed by the rotation of the multi-blade unit 156 through an outlet 154 formed in the side face of the housing 158. As a blower fan is used as the cooling fan, the airflow can be produced in a direction orthogonal to the axis of rotation of the rotary reflector. The airflow produced by the cooling fan 150 does not directly hit the rotary reflector 140, and thus the airflow has no influence on the number of rotations or the rotation speed of the rotary reflector. In addition, as the inlet 152 is disposed on a side opposite to the rotary reflector 140, the air can be taken in without being affected by the rotary reflector.
The cooling fan 150 may be fabricated separately from the rotary reflector 140 and detachably mounted thereto. Alternatively, the rotary reflector 140 and the cooling fan 150 may be integrated so as to reduce the number of components.
As can be seen from
The air duct 160 may be configured to blow the air against another heat-radiating source. For example, the air duct 160 may be configured such that the opening 162 faces a motor that drives the rotary reflector and the fan, or the air duct may be configured such that the opening faces a heat sink for an LED in the adjacent lamp unit 118. Alternatively, the air duct may be designed so that a convection current is produced substantially throughout the lamp room of the vehicular lighting fixture 100. In particular, in the case of the latter, an effect of defogging the front cover of the vehicular lighting fixture can be expected. The air duct may branch midway to a plurality of pipes, and the pipes may blow the air against respective heat-radiating sources.
As can be seen from
Since the fins are provided on a side opposite to the reflective surface of the rotary reflector, the fins do not affect a light-distribution pattern formed by the reflective surface. In addition, there is no possibility that dust adheres to the reflective surface due to a turbulent flow produced by the fins.
The plurality of fins 242 produce an airflow in addition to the airflow produced by the cooling fan 150 when the rotary reflector 240 rotates, and thus a convection current inside the vehicular lighting fixture increases. Therefore, the cooling efficiency of the heat-radiating source in the vehicular lighting fixture further improves, and defogging of the front cover can be facilitated.
As described above, the rotary reflector and the cooling fan share the axis of rotation, and thus the moment of inertia of the assembly constituted by the rotary reflector and the cooling fan is greater than that of the rotary reflector alone. Therefore, when the optics unit 120 is driven to turn on a high beam, the time it takes for the rotary reflector to reach a predetermined number of rotations is greater than the time it takes for the rotary reflector alone to reach the predetermined number of rotations. This is recognized by the driver as a phenomenon in which flicker appears initially when the high beam is turned on.
Therefore, the assembly of the optics unit 120 may be rotated without turning on the LED from the time when the vehicle starts idling or from the time when the low-beam lamp unit is turned on. The number of rotations at this point may be equal to a predetermined number of rotations to be held when a high beam is turned on or may be lower than this predetermined number of rotations. When a high beam is necessary, the LED may be turned on while the aforementioned number of rotations is retained or is increased to the predetermined number of rotations. Then, the rising time can be eliminated or reduced, and the flicker of the high beam can be prevented.
Thus far, the present invention has been described with reference to the foregoing embodiments. The present invention, however, is not limited to the foregoing embodiments and encompasses an embodiment obtained by combining or replacing configurations of the foregoing embodiments as appropriate. In addition, it is possible to change the combinations or processing procedures in the foregoing embodiments or to add modifications such as various design changes to the foregoing embodiments on the basis of the knowledge of a person skilled in the art, and an embodiment obtained by adding such a modification can also be encompassed within the scope of the present invention.
In each of the foregoing embodiments, a case in which the lamp unit is applied to a vehicular lighting fixture has been described, but an application is not limited to this field. For example, the lamp unit may also be applied to a lighting device for a stage or an entertainment facility in which lighting is carried out while switching various light-distribution patterns. Conventionally, a lighting device in this field requires a large-scale driving mechanism for changing an illumination direction. With the lamp unit according to the foregoing embodiments, various light-distribution patterns can be formed by rotating the rotary reflector and turning on/off the light source, which renders a large-scale driving mechanism unnecessary and can reduce the size of the lighting device.
Number | Date | Country | Kind |
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2014-024491 | Feb 2014 | JP | national |
This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2014-024491, filed on Feb. 12, 2014 and International Patent Application No. PCT/JP2015/052850, filed on Feb. 2, 2015, the entire content of each of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2015/052850 | Feb 2015 | US |
Child | 15230528 | US |