The present disclosure relates to a vehicle exhaust gas purification device, for example intended to equip a motor vehicle.
Already known in the state of the art is an exhaust gas purification component, including:
Such a purification component typically includes a thermally insulating material. The temperature of the exhaust gases being high, this thermally insulating material must have a good resistance to the temperature so as not to be damaged by this temperature.
In the present disclosure, the temperature resistance of a material refers to its ability to retain its properties, in particular its thermal and mechanical properties, as long as the temperature is below a temperature specific to this material. A resistance to high temperature means that this specific temperature is high.
A thermally insulating material having a resistance to high temperature generally has a high cost.
The present disclosure in particular aims to provide a more cost-effective purification component, without harming its thermal insulation capacities.
To that end, the disclosure in particular relates to an exhaust gas purification component, including:
Said exhaust gas purification component further comprises a thermal insulator covering the whole of the casing, the thermal insulator comprising:
It appears that the temperature of the exhaust gases is particularly high at the inlet and outlet portions of the casing. The disclosure therefore provides for differentiating the inlet and outlet portions on the one hand, and the central portion on the other hand, to assign them thermally insulating parts having different temperature resistances. The thermally insulating part connected to the central portion has a lower temperature resistance than that in the thermally insulating part connected to the input and output portions, and therefore a lower cost. As a result, the general cost of the thermal insulation is reduced.
A purification component according to the disclosure may further include one or more of the following features, considered alone or according to any technically possible combinations:
The disclosure will be better understood upon reading the following description, provided solely as an example and done in reference to the appended figures, in which:
Conventionally, the purification component 10 comprises at least one exhaust gas purification block 12, and a casing 14 delimiting a circulation channel for the exhaust gases extending along the longitudinal axis X, in which the purification block 12 is housed. The casing 14 is, for example, made from metal.
More specifically, the casing 14 comprises an inlet portion 14a, an outlet portion 14b, and a central portion 14c arranged between the inlet portion 14a and the outlet portion 14b, the central portion 14c surrounding the purification block 12.
The purification component 10 also includes at least one element 16 for maintaining the purification block 12, inserted between the central portion 14c of the casing 14 and the purification block 12. For example, the purification component 10 includes a single maintaining element 16 wholly, or quasi-wholly, surrounding the purification block 12, or in a variant it includes a plurality of maintaining elements 16 together surrounding the purification block 12, partially or wholly, so as to prevent any relative movement of the purification block 12 with respect to the casing 14, in particular in any direction perpendicular to the longitudinal axis X.
It will be noted that the inlet portion 14a extends to the maintaining element 16, and the outlet portion 14b extends from the maintaining element 16. Thus, the inlet portion 14a corresponds to the portion of the casing 14 intended to be in contact with the exhaust gases entering the purification component 10, and the outlet portion 14b corresponds to the portion of the casing 14 intended to be in contact with the exhaust gases leaving the purification component 10.
The purification component 10 includes a thermal insulation 18 covering the whole of the casing 14.
According to the disclosure, the thermal insulation 18 includes:
It will be recalled here for all useful purposes that the temperature resistance of a material refers to its ability to retain its properties, in particular its thermal and mechanical properties, as long as the temperature is below a temperature specific to this material. A high temperature resistance means that this specific temperature is high.
Thus, the first part 20 of the thermal insulation 18 has a first temperature resistance, making it possible to withstand at least a first temperature, and the second part 22 of the thermal insulation 18 has a second temperature resistance making it possible to withstand at least a second temperature.
For example, the second temperature is at least equal to a maximum temperature of the exhaust gases, and the first temperature is at least 100° C. less than the second temperature.
One skilled in the art will know how to determine whether the thermal resistance of an insulation material is sufficient for the considered temperatures, and will therefore know how to choose the first 20 and second 22 parts of the thermal insulation 18.
As previously indicated, the first part 20 of the thermal insulation 18 is arranged radially facing the purification block 12. In other words, any plane perpendicular to the longitudinal axis X, and passing through the first part 20 of the thermal insulation 18, also passes through the purification block 12.
Advantageously, the first part 20 of the thermal insulation 18 is arranged radially facing the maintaining element 16. In the described example, the length of the first part 20 of the thermal insulation 18 in the direction parallel to the longitudinal axis X is less than or equal to the length of the maintaining element 16 in the same direction. Preferably, the length of the first part 20 of the thermal insulation 18 in the direction parallel to the longitudinal axis X is strictly less than the length of the maintaining element 16 in the same direction, taking account of the respective dimensional allowances of the maintaining element 16 and the thermal insulation 18.
In the described example, the second part 22 of the thermal insulation 18 is discontinuous. Indeed, this second part 22 extends on the one hand over the inlet portion 14a and over part of the central portion 14c adjacent to the inlet portion 14a, and on the other hand over the outlet portion 14b and over part of the central portion 14c adjacent to the outlet portion 14b.
More specifically, any part of the thermal insulation 18 that is not the first part 20 is part of the second part 22.
According to this first embodiment, the thermal insulation 18 is formed by three separate insulating elements, a first of which forms the first part 20, and two second ones together forming a discontinuous second part 22.
The first insulating element is, for example, formed in a first insulating material, and the second insulating elements in a second insulating material different from the first insulating material. In the described example, the first insulating element has a thickness different from that of the second insulating elements, but in a variant it could have a thickness equal to that of the second insulating elements.
It will be noted that the first insulating material can be a fibrous or microporous product, with a base of different materials such as silicon dioxide, high-temperature glass, glass or a mixture of these materials.
The second insulating material can be a fibrous or microporous product, with a base of different materials such as polycrystalline products (alumina or mullite), silicon dioxide, refractory ceramic, alkaline earth silicate, high-temperature glass, glass or a mixture of these materials.
Preferably, the preferred combinations for the first and second insulating materials are:
According to a variant that is not shown, the first insulating element is formed from a same insulating material as the second insulating elements, but has a thickness smaller than that of the second insulating elements. In this case, the first insulating element can be integral with the second insulating elements.
In this second embodiment, the purification block 12, the casing 14 and the maintaining elements 16 are identical to those of the first embodiment and will therefore not be described again.
Conversely, the first 20 and second 22 parts of the thermal insulation 18 are made differently, although they are arranged in the same way as in the first embodiment.
More specifically, the purification component 10 includes a first insulating material 24 forming a first layer covering the whole of the casing 14, and a second insulating material 26 forming a second layer covering only the inlet 14a and outlet 14b portions.
Advantageously, the second insulating material 26 is arranged in contact with the casing 14, and the first insulating material 24 surrounds the second insulating material 26.
Thus, the first part 20 of the thermal insulation 18 is formed only by the first insulating material 24, while the second insulating part 22 of the thermal insulation 18 is formed by superimposing the first insulating material 24 and the second insulating material 26.
In the described example, the second insulating material 26 preferably has a temperature resistance higher than that of the first insulating material 24. Thus, the second insulating material 26 covers the inlet portion 14a and the outlet portion 14b (in contact with the casing 14), and it is covered by the first insulating material 24.
According to this third embodiment, the purification component 10 comprises at least two purification blocks 12 in series in the exhaust gas circulation channel, separated in the direction of the longitudinal axis X by a space 28.
In the described example, the first part 20 of the thermal insulation 18 is discontinuous, and extends radially facing each of these purification blocks 12. The second part 22 of the thermal insulation 18 then covers the casing 14 radially facing the space 28 between the purification blocks 12.
In this third embodiment, the first 20 and second 22 parts of the thermal insulation 18 are made, like in the second embodiment, by superpositions of layers of the first 24 and second 26 insulating materials. In a variant, they could, like in the first embodiment, be made from different materials, or in another variant from a same material having different thicknesses of first 20 and second 22 parts of the thermal insulation 18.
It will be noted that the disclosure is not limited to the embodiments previously described, but could take the form of various additional alternatives.
Number | Date | Country | Kind |
---|---|---|---|
18 54902 | Jun 2018 | FR | national |
This application is the US national phase of PCT/EP2019/064858, filed Jun. 6, 2019, claiming the benefit of French Application No. 18 54902, filed on Jun. 6, 2018, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2019/064858 | 6/6/2019 | WO | 00 |