Hydrocarbon fluids such as oil and natural gas are obtained from a subterranean geologic formation, referred to as a reservoir, by drilling a well that penetrates the hydrocarbon-bearing formation. Once a wellbore is drilled, various forms of well completion components may be installed to control and enhance the efficiency of producing various fluids from the reservoir. One piece of equipment which may be installed is a flow control valve.
In general, a flow control valve setting system and procedure are provided for use in a multizone well, e.g. a multilateral well, with zonal isolation provided by, for example, packers. A network of flow control valves is provided in a completion network disposed along isolated well zones of the lateral bore or bores of the multizone well. Data is acquired from individual downhole sensors (e.g. sensors for pressure, temperature, flow rates, positions, water/gas detection, and/or other parameters) corresponding with the flow control valves in the multizone well. The data may be processed on processor system modules/workflows which are used in selected combinations. Examples of such modules comprise completion network modules, deconvolution modules, optimization modules, and/or inflow-outflow modules. The modules are designed to process the collected data in a manner which facilitates adjustment of the optimum flow control valve settings in the network of flow control valves. The flow control valve settings are adjusted to improve a desired objective function, e.g. maximization of oil and/or minimization of water and gas production, of the multizone well while applying constraints at the multilateral/multizone level, e.g. constraints regarding draw down, bubble point, flow balance, and flow rate restriction.
However, many modifications are possible without materially departing from the teachings of this disclosure. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the claims.
Certain embodiments of the disclosure will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements. It should be understood, however, that the accompanying figures illustrate the various implementations described herein and are not meant to limit the scope of various technologies described herein, and:
In the following description, numerous details are set forth to provide an understanding of some embodiments of the present disclosure. However, it will be understood by those of ordinary skill in the art that the system and/or methodology may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
The disclosure herein generally involves a methodology and system for setting flow control valves to improve performance. For example, the methodology and system may be used in a multizone well with zonal isolation to optimize a desired objective function, such as improving the flow of oil from the multizone well. A network of flow control valves is provided in a completion network disposed along isolated well zones of a lateral bore or lateral bores of the multizone well. Data is acquired from downhole sensors and processed on processor system modules. Examples of such modules comprise completion network modules, deconvolution modules, optimization modules, and/or inflow-outflow modules which may be used collectively or in various combinations. The modules may be software modules designed to process the collected data in a manner which facilitates adjustment of the flow control valve settings in the network of flow control valves to improve the desired objective function. The modules may be designed to process the collected data in a manner which facilitates adjustment of the optimum flow control valve settings in the network of flow control valves. By way of example, the flow control valve settings are adjusted to improve a desired objective function, e.g. maximization of oil and/or minimization of water and gas production, of the multizone well while applying constraints at the multilateral/multizone level, e.g. constraints regarding draw down, bubble point, flow balance, and flow rate restriction.
By way of example, the system and methodology may be used for setting the flow areas of flow control valves to achieve optimal zonal allocation of the production rate on the basis of downhole sensor data. The system and methodology enable improved feedback and optimization of the desired objective function as compared to previous model-less data driven techniques which relied on trending of gauge data to provide a short response time feedback to the flow control valves as part of a production monitoring setup. Embodiments of the present disclosure include the use of analytical well modeling tools and integrated workflows which can be used “on-the-fly” and in real time to manipulate and optimize flow control valve settings.
In an embodiment of a methodology for optimizing flow control valve settings, the methodology comprises deconvolution of the pressure transient response to continuous zonal flow rate changes instigated by flow control valve actuation. The methodology also may comprise inflow-outflow performance interpretation and an advisory technique using nodal analysis of the wellbore and well completion that is calibrated by the deconvolution results. Additionally, the methodology may comprise an optimization technique which sets flow control valve positions within specified constraints to optimize, e.g. maximize, a given objective function. The methodology may further be used to identify gas and/or water breakthrough by applying sensor data, e.g. pressure-volume-temperature (PVT) data, to flow control valve choke curves.
Deconvolution is a methodology used for reservoir evaluation through pressure transient testing, and inflow-outflow performance optimization has been employed for single zone completions. However the present application provides a simple graphical interface depicting interdependence of zonal flow rates and flowing pressures when flow through more than one flow control valve or more than one well zone is commingled into the same wellbore flow path. The optimization technique may utilize a suitable optimization algorithm, such as the optimization algorithm found in the MINLP optimizer software available from Schlumberger Corporation. The optimization algorithm is used in combination with nodal analysis software, such as the Pipesim software available from Schlumberger Corporation or other suitable programs, e.g Eclipse—a numerical simulation model also available from Schlumberger Corporation. Additionally, the current methodology facilitates identification of gas and/or water breakthrough by utilizing choke curves generated (Delta P versus Q) using a mechanistic choke model for a certain fluid PVT and varying gas-oil-ratios (GOR)/water cuts. The (Delta P versus Q) data obtained from the flow control valves in real-time may be overlaid on a set of type curves to identify gas and/or water breakthrough quantitatively.
In some embodiments, the flow control valve settings are controlled via a methodology derived from a model-based architecture and workflows. This approach utilizes wellbore, reservoir, and fluid parameters including, for example, depths, completion tubing inside diameters, completion equipment installed, reservoir properties, pressure-volume-temperature data, and/or other parameters.
Referring generally to
In the example illustrated in
For example, well fluid may flow from a surrounding formation 38, e.g. a hydrocarbon fluids bearing formation, and into well completion 20 through flow control valves 36 at corresponding well zones 34. The fluid is commingled after flowing through the flow control valves 36 and the commingled fluid flow is directed up through tubing sections 30 to a wellhead 40 for collection. The wellhead 40 or other surface equipment also may comprise flow control equipment 42, e.g. a valve or other type of choking device, to control flow rates and pressures. As described in greater detail below, a control system 44 also may work in cooperation with a sensor system 46 to obtain and process data in a manner which facilitates improved setting of the flow control valves 36 so as to optimize, e.g. maximize, a desired objective function of the overall well completion 20.
The network model illustrated in
The network model utilizes workflows which perform data analysis and integrate accurate inputs of reservoir properties, pressures, fluid data, and/or other data to the model. The network model is then updated/calibrated for running optimization scenarios and for validating results for implementation of those optimization scenarios. Once flow control valve settings are implemented based on the validated optimization scenarios, the network model may be continually recalibrated which effectively continues the optimization loop.
Referring generally to
In this example, data analysis is then conducted through a deconvolution of the data, as represented by block 54. The data also is analyzed to determine gas and/or water breakthrough, as represented by block 56. An optimization process, e.g. an optimization algorithm, is then applied to the data to determine optimized scenarios for a given objective function, e.g. maximum well production, reduced water cut, gas control, or other objective function, as represented by block 58. The results may then be output, e.g. plotted, in relation to inflow-outflow curves for flow evaluation, as represented by block 60. By way of example, the flow evaluation may be an identification of cross flows between well zones. The results of the flow evaluation are used to validate or adjust the settings of the flow control valves 36, and then the process/loop may be repeated to enable continued optimization for the desired objective function or functions.
Accordingly, the example illustrated in
Application of the network model and processing of data may be performed on control system 44. By way of example, control system 44 may be a processor-based system, such as a computer system which receives data from the sensors and processes that data via software modules according to parameters provided by the network model. The software module or modules may be embodied in a software program such as Avocet, a production operations software program available from Schlumberger Corporation. In
In the example illustrated in
The processor-based control system 44 is able to work with a variety of modules, e.g. software modules, for implementing the flow control valve setting methodology. For example, the real time acquisition and control system/processor 62 may be used in cooperation with a network module 76 which comprises a wellbore network model, e.g. Pipesim, representing the various components of multilateral well completion 20. Additionally, the control system 44 may comprise a deconvolution module 78; and the processor 62 may work in cooperation with the deconvolution software module to perform deconvolution of pressure transient responses to continuous zonal rate changes instigated by the actuation of flow control valves 36. The deconvolution module 78 may utilize a standard/multiwell deconvolution algorithm to process the data.
By way of further example, an optimization module 80, e.g. an optimization algorithm, may be used in cooperation with processor 62 for optimizing a given objective function based on data received from sensors 64. An inflow-outflow module 82 also may be used with processor 62 to provide a performance interpretation and advisory technique using nodal analysis of the multilateral well completion 20 and well 22. Modules 76, 78, 80, 82 are examples of various software programs which may be used on control system 44 in carrying out the flow control valve setting procedure described herein. The various raw data, analyses, updated data, modeling results, and/or other types of raw and processed data may be stored in memory 70 and evaluated via the appropriate module.
Referring generally to
Referring generally to
The flow control valves 36 may be a generic orifice/venturi type valve or other suitable flow control valve for which Delta P versus flow rate (Q) curves may be generated at various gas/water cuts and at different flow control valve settings, i.e. different choke positions. The network model, as represented on the right side of
The plots illustrated in the graph of
Referring generally to
The optimizer module 80 may be designed to generate gradient curves based on the productivity of each well zone 34 at each corresponding flow control valve 36 over various flow control valve settings that are represented in the network model, as illustrated in
Understanding inflow and outflow curve relationships in a well with multiple flow control valves 36 helps identify cross flow between well zones and this facilitates optimization of well production. Cross flow in multilateral wells is not easily identified or estimated simply by analyzing the pressure data alone as it can have relative dependency across different well zones and settings of the flow control valves, which are dynamic in nature. The workflow methodology described herein utilizes model generated inflow-outflow curves at each well zone 34 associated with a given flow control valve 36. The inflow-outflow module 82 enables the setting up of a nodal analysis node that can be used to aggregate the zonal flow rates.
Because several flow control valves 36 contribute into the same inflow curve for a multi-segment/multi-zone completion, the present methodology uses inflow-outflow module 82 to construct an aggregate inflow curve for a given lateral bore of lateral bores 24, 26, 28. The lateral bore has multiple zonal contributions. The aggregate inflow curve is achieved by summing the flow rates of individual flow control valves 36 for a given drawdown from the model. The aggregate inflow curve is then intersected with a modeled outflow curve at a selected wellhead pressure to arrive at the nodal analysis operation point, as represented graphically in
The nodal analysis operation point provides a good estimate of flowing tubing pressure upstream of each flow control valve 36 along with corresponding flow rates. If the aggregated nodal pressure point is higher compared to the individual flow control valve inflow pressure, this occurrence represents cross flow between well zones. The inflow-outflow model of module 82 helps rebuild the inflow-outflow curves each time the optimization procedure/program is executed.
The graphical representation of the nodal analysis operation point enables visualization of upstream gauge pressure of an individual flow control valve 36 versus the resulting flow rate in real time. In some embodiments, the flow control valves 36 are supplemented with venturi for measuring a flow rate through an individual valve. Although flow rates are measured directly through venturi calculations in the venturi type of embodiment, the direction of the flow is not identified. However, this approach to forecasting such rates enables both calibrating measurements below the range of venturi sensitivity and identification of cross flows.
Depending on the application, the multizone/multilateral well completion 20 may have many arrangements of flow control valves 36, packers 32, tubing 30, and other components in various lateral bores. Additionally, the control system 44, processor 62, and software modules, e.g. network module 76, deconvolution module 78, optimization module 80, and inflow-outflow module 82, may utilize a variety of models, programs, and/or algorithms to perform the desired data analysis and manipulation to facilitate selection of flow control valve settings to improve a desired objective function.
In
Deconvolution is applied to the data indicated in block 100, e.g. applied to the pressure data and the flow rate data, via deconvolution module 78 to obtain reservoir properties, e.g. permeability, skin, and productivity, as indicated by block 104. Additionally, the data from block 100 may be used to identify gas/water breakthrough and to obtain quantitative values related to gas-oil-ratio and water cut, as indicated by block 106, and as discussed above with reference to
Once the completion network model is calibrated with the last available data, the model is run on optimization module 80, as indicated by block 112. The optimization module 80 may utilize an optimization algorithm for a desired objective function, e.g. maximum oil flow rate or minimum water/gas production, while maintaining the control variable as a constant flow control valve flow area opening through the flow control valves 36. The results of the optimization are plotted in an inflow-outflow relationship, via inflow-outflow module 82, to obtain commingled flow rates and pressures while looking for indications of cross flow between well zones 34, as indicated by block 114.
If cross flow is determined (see question block 116), the procedure is designed to repeat the processing on optimization module 80 four another selected setting of the flow control valves 36. The results are again plotted for the inflow-outflow relationship to obtain commingled rates and pressures while looking for cross flow. If no cross flow exists at block 116, the optimized flow control valve settings are implemented at the well site on the actual multilateral well completion 20, as indicated by block 118. The process is then repeated by returning to block 100, as indicated in the flowchart of
The flow control valve settings may be adjusted repeatedly based on episodic or real time processing of data. The procedure for flow control valve setting can be adapted to many types of multizone/multilateral well completions having an individual lateral bore or various numbers, arrangements, and sizes of lateral bores by providing the appropriate completion system data for the network model. Accordingly, the flow control valve setting procedure may be used in many types of wells, environments, and multilateral completions.
Similarly, the flow control valves, sensor system, control system, processors, software modules, and other individual components of the overall system may be adjusted according to the parameters of a given application. Additionally, many types of objective functions may be optimized. The optimization may comprise maximizing the function, minimizing the function, or balancing the function. Additionally, multiple objective functions may be addressed via the procedure described herein. The procedure/model also may use a variety of workflows. For example, workflows may be designed to perform data analysis and to integrate accurate inputs of reservoir properties, pressures, and fluids to the model. The model may then be updated for running optimization scenarios and validating results for implementation. Once flow control valve settings are implemented, the model is recalibrated and the loop continues.
Although a few embodiments of the disclosure have been described in detail above, those of ordinary skill in the art will readily appreciate that many modifications are possible without materially departing from the teachings of this disclosure. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the claims.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2014/031539 | 3/24/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/160626 | 10/2/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5706896 | Tubel | Jan 1998 | A |
5887657 | Bussear et al. | Mar 1999 | A |
6516888 | Gunnarson et al. | Feb 2003 | B1 |
9323252 | Slupphaug et al. | Apr 2016 | B2 |
9864353 | Tonkin et al. | Jan 2018 | B2 |
20060241867 | Kuchuk | Oct 2006 | A1 |
20070168056 | Shayegi et al. | Jul 2007 | A1 |
20080236839 | Oddie | Oct 2008 | A1 |
20080262737 | Thigpen | Oct 2008 | A1 |
20100217575 | Briers | Aug 2010 | A1 |
20110040536 | Levitan | Feb 2011 | A1 |
20110098781 | Burdette et al. | Mar 2011 | A1 |
20120095603 | Rashid et al. | Apr 2012 | A1 |
20130048303 | Patel et al. | Feb 2013 | A1 |
20140156238 | Rashid et al. | Jun 2014 | A1 |
20140358511 | Waage et al. | Dec 2014 | A1 |
20150015412 | Abbassian et al. | Jan 2015 | A1 |
20150053483 | Mebane, III | Feb 2015 | A1 |
20150315903 | Abbassian et al. | Nov 2015 | A1 |
20160053605 | Abbassian et al. | Feb 2016 | A1 |
20160054713 | Foss et al. | Feb 2016 | A1 |
Number | Date | Country |
---|---|---|
2448018 | Oct 2008 | GB |
4084042 | Apr 2008 | JP |
2383718 | Mar 2010 | RU |
2456437 | Jul 2012 | RU |
0111189 | Feb 2001 | WO |
2006120537 | Nov 2006 | WO |
WO2012115997 | Aug 2012 | WO |
WO2014160626 | Oct 2014 | WO |
Entry |
---|
International Search Report and Written Opinion for corresponding PCT Application Serial No. PCT/US2014/031539 dated Jun. 27, 2014, 10 pages. |
Russian Official Action for corresponding Russian Application No. 2015146201 dated Nov. 9, 2016, with English translation, 12 pages. |
Russian Decision on Grant for corresponding Russian Application No. 2015146201 dated Mar. 28, 2017, with English translation, 16 pages. |
www.EPmag.com, “Offshore Logistics” Jan. 2009, 41 pp. |
Dyer, S., et al., “Intelligent Completions—A Hands-Off Management Style”, Mar. 31-Apr. 3, 2007, 14 pages. |
Montaron, B., et al., “Intelligent Completions”, 2007, 9 pages. |
International Search Report and Written Opinion for related PCT Application Serial No. PCT/US2016/037309, dated Oct. 18, 2016, 16 pages. |
Number | Date | Country | |
---|---|---|---|
20160061003 A1 | Mar 2016 | US |
Number | Date | Country | |
---|---|---|---|
61806813 | Mar 2013 | US |