The present invention generally relates to light-emitting optoelectronic components based on semiconductors composed on non-native substrates.
The invention shows a particularly advantageous application for integration of light-emitting optoelectronic components in or on photonic integrated circuits.
Integrating light-emitting optoelectronic components based on semiconductor materials, such as lasers or light-emitting diodes, on non-native substrates, i.e. a substrate formed of a material that is different from the materials forming the component, makes it possible to extend the field of application and to reduce the manufacturing costs thereof.
Indeed, certain technological sectors, for example those based on silicon or gallium arsenide substrates, have developed for many years and benefit from cost advantages. They thus open the prospect of being able to use mature integration technologies, such as the manufacturing processes of the microelectronic industry, to make photonic components. Moreover, photonic on silicon is a very promising area of research aiming at integrating photonic functions with electronic circuits on the silicon wafer scale.
Integration of semiconductor components on a non-native substrate can be made by mainly two methods: either in a so-called heterogeneous manner, i.e. by bonding semiconductor layers or components on the non-native substrate, or in a so-called monolithic manner, i.e. by epitaxial growth of semiconductor layers directly on the non-native substrate.
Epitaxial growth on a substrate that does not have the same mesh parameter as the epitaxed material causes the presence of dislocations within the component formed. Dislocations are linear (i.e. non-point) defects, corresponding to a discontinuity in the crystal structure arrangement. They have a particular influence on the electronic properties of the semiconductor materials.
It is noted and recognized that quantum-well lasers have dislocation sensitivity and that quantum-well lasers epitaxed on non-native substrates consequently experience a deterioration in their performance due to dislocations generated by the epitaxial growth. For example, mention can be made to articles “Realization of GaAs/AlGaAs lasers on Si substrates using epitaxial lateral overgrowth by metalorganic chemical vapor deposition” by Kazi et al., or “Theoretical Study on the Effects of Dislocations in Monolithic III-V Lasers on Silicon” by Hantschmann et al., that highlight this problem.
The article “Lasing Characteristics and Reliability of 1550 nm laser monolithically grown on Si” by Shi et al. mentions the operating constraints of indium-phosphide laser diodes made by epitaxial growth on a silicon substrate. A shorter lifetime of the laser and a threshold current increased by one order of magnitude with respect of the laser diodes epitaxed on a native substrate have in particular been observed. This performance decrease is allocated to leakages of charge carriers via the dislocations.
Quantum-box lasers, described for example in the articles “Photonic Integration With Epitaxial III-V on Silicon” by A. Liu et J. Bowers, or “Low-Threshold Epitaxially Grown 1.3-μm InAs Quantum Dot Lasers on Patterned (001) Si” by Shang et al., have been made by epitaxial growth on a non-native substrate. These latter have better performances compared with quantum-well lasers made according to the same method.
However, the performances of the quantum-box lasers made on a non-native substrate remains limited by the dislocation density. The latter must remain low, of the order of 106-107 cm−2, to ensure the proper operation of these lasers, as described in the articles “Origin of defect tolerance in InAs/GaAs quantum dot lasers grown on Si”, by Liu et al., or “Impact of threading dislocation on the lifetime of InAs quantum dot lasers on Si”, by Jung et al.
In this context, the present invention proposes an optoelectronic component that is insensitive to dislocations, comprising a quantum-well semiconductor heterostructure able to emit a laser radiation and formed by epitaxial growth on a non-native substrate. In other words, the performances of this optoelectronic component are not affected by the dislocations due to the epitaxial growth making and are similar to those obtained by epitaxial growth on a native substrate.
Thus, the invention goes against the previously mentioned prejudice that, light sources, such as lasers, based on semiconductor materials made by epitaxial growth on non-native substrates, have degraded performances compared to the sources made by epitaxial growth on native substrates.
The invention thus proposes an optoelectronic component comprising:
Other non-limiting and advantageous features of the optoelectronic component according to the invention, taken individually or according to all the technically possible combinations, are the following:
Obviously, the different features, alternatives and embodiments of the invention can be associated with each other according to various combinations, insofar as they are not incompatible or exclusive with respect to each other.
The following description in relation with the appended drawings, given by way of non-limiting examples, will allow a good understanding of what the invention consists of and of how it can be implemented.
In the appended drawings:
The optoelectronic component 1 comprises a support structure 30 on which will be formed by epitaxial growth a semiconductor heterostructure 2 able to emit a laser radiation.
The support structure 30 comprises at least a non-native substrate or “wafer” 3. As used herein, “non-native substrate” means a substrate formed of a material that is different from the materials forming the semiconductor heterostructure 2. According to the example illustrated, the non-native substrate 3 is a substrate made of silicon Si (001), it being understood that the substrate could also be made of germanium, gallium arsenide, gallium phosphide, or indium phosphide.
In the present case, the support structure 30 further comprises a stack of several semiconductor layers successively deposited on one another by epitaxial growth on the non-native substrate 3. The type of epitaxy can be chosen from molecular-jet epitaxy, chemical-jet epitaxy or metal-organic vapour-phase epitaxy.
Therefore, the support structure 30 comprises successively and from the substrate 3: a buffer layer 4, a first additional transition layer 53a, a first confinement area 51 (also “cladding” layer), then a second additional transition layer 53b. The role of the buffer layer and the transition layers is to adapt the changes in the conduction band energy minimum from one layer to the next.
As an alternative, a layer could be added in the buffer layer 4 in order to make a specific lower contact layer as will described hereinafter.
Here, the buffer layer 4 is made of gallium antimonide GaSb:Te and has a thickness between 100 nm and 3 μm. According to the example illustrated, the buffer layer has a thickness of 1500 nm.
In the present case, the first confinement area 51 is formed of a significant number of repetitions of the superposition of a layer of aluminium antimonide AlSb of thickness between 1 nm and 4 nm and a layer of indium arsenide InAs:Si of thickness between 1 nm and 4 nm. According to the example illustrated, the layer of aluminium antimonide AlSb has a thickness of 2.3, whereas the layer of indium arsenide InAs:Si has a thickness of 2.4 nm and 685 repetitions thereof are made.
The first additional transition layer 53a and the second additional transition layer 53b are made of an aluminium antimonide and indium arsenide AlSb/InAs alloy each having a thickness between 1.5 nm and 3.5 nm.
The support structure 30 is made by an epitaxial growth technique chosen from the above-mentioned techniques.
The semiconductor heterostructure 2, able to emit a laser radiation, is then deposited in successive layers by epitaxial growth on the support structure 30. The semiconductor heterostructure 2 is formed of a stack of semiconductor material regions and layers.
According to the example illustrated, the semiconductor heterostructure comprises, from the last layer of the support structure 30 (i.e. the layer furthest from the substrate 3), a region 22 forming a first confinement heterostructure. In the present case, the region 22 is made of gallium antimonide GaSb:Te and has a thickness between 100 nm and 1.2 μm, and for example 400 nm.
The semiconductor heterostructure 2 comprises successively, from the region 22: a first transition layer 21a, a light-emitting region 20 that will be described in more detail hereinafter, a second transition layer 21b, a region 23 forming a second confinement heterostructure.
According to the example illustrated, the first transition layer 21a and the second transition layer 21b are made of an aluminium antimonide and indium arsenide AlSb/InAs alloy, of respective thickness between 0.3 nm and 3.5 nm. The region 23 is, as the region 22, made of gallium antimonide GaSb:Te, having a thickness of 400 nm.
Additional layers to complete the optoelectronic component 1 according to the invention are also deposited in successive layers and by epitaxial growth on the semiconductor heterostructure 2.
Therefore, on the confinement region 23 of the semiconductor heterostructure 2, is located a third additional transition layer 53c. For example, this third additional transition layer 53c is made of an aluminium antimonide and indium arsenide AlSb/InAs alloy.
On the third additional transition layer 53c are located, in the order, firstly, a second confinement area 52, and secondly, an upper contact layer 54. In the present case, the second confinement area 52 is formed, like the first confinement area 51, of a significant number of repetitions of the superposition of a layer of aluminium antimonide AlSb of thickness between 1 nm and 4 nm and a layer of indium arsenide InAs:Si of thickness between 1 nm and 4 nm. According to the example illustrated, the layer of AlSb has a thickness of 2.3 nm, whereas the layer of InAs:Si has a thickness of 2.4 nm. Moreover, the upper contact layer 54 is a layer of indium arsenide InAs:Si of thickness between 5 nm and 50 nm, for example of 20 nm.
The light-emitting region 20 of the semiconductor heterostructure 2 is formed of a cascade of active areas 24.
In a semiconductor laser source, the active area is the spatial area in which occurs
the laser radiation emission. The active area is a confinement area for charge carriers of the electron and hole type. A hole is defined as an absence of electron in a valence band of a semiconductor material. The active area can be consisted of one or several layers of semiconductor materials. The photon emission is produced after a recombination of an electron-type charge carrier with a hole-type charge carrier.
In the embodiment of
Therefore, in the embodiment of
As mentioned in introduction, the epitaxial growth on a substrate that has not the same mesh parameter as the epitaxed material, as this is the case for the making of the optoelectronic component 1 according to the invention, generates a very high dislocation density within the component formed, i.e. a dislocation density higher than 107 cm2. For example here, the optoelectronic component, and in particular the active areas 24 thereof, have a dislocation density of 5×10 8 cm2.
In a semiconductor material, the dislocations can be modelled by energy levels located in the forbidden energy band (“gap”), i.e. the energy band between the conduction band and the valence band.
It can be observed that these energy levels are structurally spaced apart from the middle, where the radiative recombinations occur. An example of radiative recombination is represented by a solid line arrow. It can be observed that the levels of energy modelling the dislocations cannot intercept the solid line arrow. In other words, it is not possible for the charge carriers to recombine together in a radiative way via the dislocations within active areas with type-II radiative transition.
In this way, the inventors were able to demonstrate that using active areas with type-II radiative transition makes it possible to eliminate the non-radiative recombinations at the dislocations. These non-radiative recombinations, that affect the emission efficiency in the active areas, thus do not occur in the optoelectronic component 1 according to the invention.
Moreover, in the light-emitting region 20, the active areas are arranged in cascade. The principle of the cascade arrangement, illustrated in
Under the effect of an electric field (not shown), making electrons travel from the left to the right in
Therefore, the cascade arrangement of the active areas makes it possible to obtain a higher gain and hence to provide more optical power.
Advantageously, each active area 24 is surrounded on one side by a hole-blocking area 22, and on the other side, by an electron-blocking area 23.
As used herein, “surrounded” means that, if electron-type charge carriers are injected into the light-emitting region 20 consisted of a cascade of active areas 24, the electron-type charge carriers travelling in the light-emitting region 20 meet a hole-blocking area 22, then an active area 24, then an electron-blocking area 23.
Reciprocally, due to the opposite direction of travel of the holes with respect to the travel direction of the electrons, the hole-type charge carriers, during their travel in the light-emitting region 20, meet an electron-blocking area 23, then an active area 21, then a hole-blocking area 22.
Each electron-blocking area 23 has for function to prevent the travel of electrons in one direction, more precisely, from the active area 24 to the electron-blocking area 23. In other words, the electrons reaching an active area 21 do not travel beyond the latter.
Each hole-blocking area 22 has for function to prevent the travel of holes in one direction, more precisely, from the active area 24 to the hole-blocking area 22. In other words, the holes do not travel beyond the active area 24.
Therefore, the electrons and the holes cannot give rise to non-radiative recombinations at the dislocations located around the active areas 24, i.e. in an electron-blocking area 23 or in a hole-blocking area 22, due to the electron and hole blocking in the active areas 24 once these latter have reached the active areas 24.
As a conclusion, in the optoelectronic component 1 according to the invention, the non-radiative recombinations are eliminated by the use of active areas with type-II interband transition and hole-and electron-blocking areas located around each active area 24.
In the embodiment of the active area 24 shown in
In
In
After passing through a hole-blocking area 22, the electron-type charge carriers reach the active area 24 and are blocked therein due to the presence of the electron-blocking area 23 adjacent to the active area 24. The electron-type charge carriers are however recycled following the radiative recombinations with the hole-type charge carriers. Indeed, after a radiative recombination, the electrons take the place of holes in the valance band, and may transit directly from the valence band towards the conduction band and travel towards the following active area 21.
The optoelectronic component comprising the combination of structures illustrated in
The result illustrated in
Here, in the optoelectronic components made on a non-native substrate,
The structure is similar in the optoelectronic components made on a native substrate, except the GaSb native substrate and the absence of buffer layer.
The results illustrated by
It can be observed that the performances relating to the threshold current density are very similar for the two components at 20° C.: 105 A/cm2 for the component on a non-native substrate and 130 A.cm2 for the component on a native substrate. There is thus no degradation of the performances due to the presence of dislocations in the component made on a non-native substrate.
The results illustrated by
It can be observed that the performances relating to the threshold current density are very similar for the two components at 20° C.: 110 A.cm2 for the component on a non-native substrate and 120 A.cm2 for the component on a native substrate. There is thus no performance degradation due to the presence of dislocations in the component made on a non-native substrate.
It can thus be observed that, contrary to what literature teaches and surprisingly, the high dislocation density in the optoelectronic component 1 according to the invention does not degrade the performances thereof in terms of output power, maximum operating temperature, threshold current and lifetime, in comparison with an optoelectronic component having an almost-similar structure but obtained by epitaxial growth on a native substrate made of gallium antimonide GaSb.
The present invention is not in any way limited to the embodiments described hereinabove in relation with
Therefore, the first confinement area and the second confinement area can be formed of another material than that described hereinabove and in particular a quaternary material based on aluminium, gallium, arsenic and antimony AlGaAsSb.
For example, the hole-blocking area can be a stack of layers between 6 and 16 in number, formed of pairs of layers made of pentanary/quinary materials based, respectively, on aluminium, gallium, indium, arsenic and antimony, and indium, aluminium, gallium, antimony and arsenic Al(GaInAs)Sb/In(AlGaSb)As, with a doping of the layers with In(AlGaSb)As present on all or part of these layers.
As another example, other quantum-well structures for the active areas 21 can be contemplated, being formed by alternations of hole wells and electrons wells, provided that the active areas are active gain areas with type-II interband radiative transition.
Finally, it has been demonstrated that the optoelectronic component according to the invention is insensitive to dislocations. It is therefore possible to dispense with the need for an intermediate layer between the substrate 3 and the heterostructure 22. Therefore, in certain embodiments, in particular that shown in
Number | Date | Country | Kind |
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FR2107138 | Jul 2021 | FR | national |
This application is the U.S. national phase of International Application No. PCT/EP2022/068188 filed Jun. 30, 2022 which designated the U.S. and claims priority to FR 2107138 filed Jul. 1, 2021, the entire contents of each of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/068188 | 6/30/2022 | WO |