This disclosure relates to optoelectronic modules having an interlock feature.
Mobile communications devices, such as smart phones, tablets, laptop computers, and other portable computing devices, can include technologies to record three-dimensional images, sense motion and/or gestures. Digital recording methods use various types of miniature optoelectronic modules, which interact with cameras to record dynamical events in three-dimensional regions. These optoelectronic modules can be of various forms and deliver different types of functions. Some illuminate a wide area with very short pulses for Light Detection and Ranging (LIDAR) type measurements recording time of flight information. Others are pulsed or continuous wave (CW), and project structured light patterns onto a scene. A digital camera records an image of the structured light pattern, and software algorithms are used to determine three-dimensional scene information from modifications in the patterned image.
Optoelectronic modules may include one or more devices for emission of visible and/or invisible radiation, such as a light-emitting diode, or a laser, such as a vertical cavity surface emitting laser (VCSEL) device. Various optical components (e.g., an optical diffuser and/or a microlens array) can be placed in the beam path to modify the beam properties for the specific application.
The radiation-emitting devices and/or the optical component(s) may be arranged such that a particular orientation of the optoelectronic module determines a field of illumination of the modified beam, e.g. portrait or landscape, configured to match a field of view of the camera.
The optical output power of a bare radiation-emitting device can, in some cases, be so high that it may cause damage to a person's eye or skin in the event that the quality of the optical component is compromised. Thus, it is important to ensure that high power radiation-emitting devices meet laser safety regulations when operated in a mobile communications device. For example, the optoelectronic module may be part of an assembly that, under normal operating conditions, maintains eye-safe operation by preventing a person from getting too close to the optoelectronic module. However, in some cases, damage (e.g., cracks) to the optical component(s) that modifies the output beam for safe operation, or the presence of moisture or chemical contamination on the optical component(s), may result in safety hazards. Likewise, if the optical component(s) were to fall off or be removed, safety could be compromised.
The present disclosure relates to optoelectronic modules having an interlock feature for detection of damage to the optical structure and/or the optoelectronic module.
According to a first aspect of the present disclosure, there is provided an optoelectronic module comprising:
Embodiments of the present disclosure advantageously enable damage to the housing and/or the transparent substrate to be detected through detection of changes in the electrical parameter associated with the interlock feature. For example, in embodiments of the present disclosure, an interruption in conduction of the electrical current through the interlock feature could be detected. This may indicate, for example, damage to and/or removal of the transparent substrate.
Embodiments of the present disclosure further advantageously enable an optoelectronic module comprising an interlock feature to be configurable to provide a field of illumination in two or more different orientations (e.g. portrait and landscape) by adjusting only the orientation of the transparent substrate, where such different orientations would otherwise necessitate manufacturing of different optoelectronic modules for each orientation according to a configuration of a host device, such as a mobile communications device.
In some embodiments, the two or more terminals comprise a first terminal and a second terminal, wherein in the first orientation a first contact pad of the interlock feature is coupled to the first terminal and a second contact pad of the interlock feature is coupled to the second terminal; and wherein in the second orientation the first contact pad of the interlock feature is coupled to the second terminal and the second contact pad of the interlock feature is coupled to the first terminal.
Optoelectronic modules comprising only two terminals may be advantageously simplified over optoelectronic modules comprising additional redundant terminals, which may enable a simplified process for manufacturing the modules.
In some embodiments, where the optoelectronic module comprises a plurality of walls, the first terminal is disposed on a surface of a first wall of the housing, and the second terminal is disposed on a surface of one or more further walls of the housing.
In some embodiments, where the optoelectronic module comprises one wall, the first terminal is disposed on a first portion of the surface of the wall, and the second terminal is disposed on a second portion of the surface of the wall.
In some embodiments, the two or more terminals comprise a first terminal, a second terminal, a third terminal, and a fourth terminal, wherein in the first orientation a first contact pad of the interlock feature is coupled to the first terminal, a second contact pad of the interlock feature is coupled to the second terminal, a third contact pad of the interlock feature is coupled to the third terminal, and a fourth contact pad of the interlock feature is coupled to the fourth terminal; and wherein in the second orientation the first contact pad of the interlock feature is coupled to the second terminal, the second contact pad of the interlock feature is coupled to the third terminal, the third contact pad of the interlock feature is coupled to the fourth terminal, and the fourth contact pad of the interlock feature is coupled to the first terminal.
Embodiments comprising a first, second, third and fourth terminal enable four-point probe sensing of the electrical parameter associated with the interlock feature. This can advantageously enable improved measurement accuracy, since the effect of contact resistance between the interlock feature and the terminals is eliminated in four-point probe measurements. For example, where the electrical parameter is a resistance, much smaller resistances can be measured than in two-point probe resistance measurements. This enables fabrication of smaller optoelectronic modules, as smaller modules require smaller interlock features, which would produce smaller resistances, which may be of a similar magnitude to the contact resistance. Elimination of the contact resistance from the measurement can also advantageously lead to improved uniformity between mass-produced optoelectronic modules, as variation in contact resistance can occur between modules.
In some embodiments, in the first orientation the control unit is configured to supply the electrical current to the interlock feature between the first terminal and the second terminal and to monitor the electrical parameter between the third terminal and the fourth terminal; and in the second orientation the control unit is configured to supply the electrical current to the interlock feature between the third terminal and the fourth terminal and to monitor the electrical parameter between the first terminal and the second terminal.
Embodiments in which the control unit is configured to supply the current to the interlock feature, and to monitor the electrical parameter, between different pairs of terminals according to the orientation of the transparent substrate enable four-point probe measurements where the interlock feature is optimised for a particular arrangement of terminals for current supply and monitoring.
In some embodiments, the terminals, the interlock feature, and the control unit are configured as a Wheatstone bridge.
A Wheatstone bridge configuration advantageously enables the electrical parameter to be monitored with a high precision, further enabling the manufacture of smaller optoelectronic modules.
In some embodiments, the two or more terminals comprise a first terminal, a second terminal, a third terminal, a fourth terminal, a fifth terminal, and a sixth terminal, wherein in the first orientation a first contact pad of the interlock feature is coupled to the second terminal, a second contact pad of the interlock feature is coupled to the third terminal, a third contact pad of the interlock feature is coupled to the fourth terminal, and a fourth contact pad of the interlock feature is coupled to the fifth terminal; and wherein in the second orientation the first contact pad of the interlock feature is coupled to the fourth terminal, the second contact pad of the interlock feature is coupled to the fifth terminal, the third contact pad of the interlock feature is coupled to the sixth terminal, and the fourth contact pad of the interlock feature is coupled to the first terminal; and wherein in the first orientation the control unit is configured to supply the electrical current to the interlock feature between the second terminal and the third terminal and to monitor the electrical parameter between the fourth terminal and the fifth terminal; and wherein in the second orientation the control unit is configured to supply the electrical current to the interlock feature between the fourth terminal and the fifth terminal and to monitor the electrical parameter between the sixth terminal and the first terminal.
Embodiments comprising six terminals also enable four-point probe monitoring of the electrical parameter in both the first and second orientations where the interlock feature is optimised for a particular configuration of terminals for current supply and monitoring.
In some embodiments, the interlock feature comprises a first track and a second track, wherein the first track is longer than the second track and the electrical current is provided along the first longer track.
Providing electrical current along the long track may be optimal for four-point probe monitoring of the electrical parameter.
In some embodiments, the optoelectronic module further comprises an optical element coupled to the transparent substrate, wherein the optical element is configured to provide the field of illumination. The optical element may comprise one or more lenses. For example, the optical element may comprise a microlens array.
In some embodiments, the electrical parameter comprises one or more of a voltage; a current; a capacitance; and/or a resistance.
In some embodiments, the radiation-emitting device comprises at least one VCSEL.
In some embodiments, the control unit is further configured to initiate a safety action if the electrical parameter falls outside of a pre-determined acceptable range, wherein initiating the safety action comprises transmitting a control signal to the radiation-emitting device.
Transmitting a control signal to the radiation-emitting device may, for example, enable the electronic module to switch off the radiation-emitting device, or to reduce the power of the radiation-emitting device to a safe level, automatically and immediately after the safety of the optoelectronic module is detected to have been compromised.
In some embodiments, the interlock feature is disposed on a surface of the transparent substrate.
In some embodiments, the transparent substrate is made of glass.
In some embodiments, the terminals are disposed on an upper surface of the wall or walls.
In some embodiments, the terminals are disposed on a side surface of the wall or walls.
In some embodiments, the optoelectronic module is configured as one or more of: an infrared illuminator; a time-of-flight sensor; and/or a proximity sensor.
According to a second aspect of the present disclosure, there is provided a mobile communications device comprising the optoelectronic module according to the first aspect. The mobile communications device may be, for example, a smartphone, a tablet device, a laptop computer, or a camera.
Some embodiments of the disclosure will now be described by way of example only and with reference to the accompanying figures, in which:
Embodiments will now be described by way of example only with reference to the accompanying figures.
As illustrated in
The housing 110 may further comprise a base 108 on which the radiation-emitting device 112 and the wall or walls 109 are disposed. In some examples, the base 108 may comprise a printed circuit board.
The optoelectronic module 100 further comprises two or more terminals 104 disposed on a surface 102 of the wall or walls 109. In some examples, the surface 102 on which the two or more terminals 104 are disposed is an upper surface of the wall or walls 109. The upper surface may be e.g. a topmost surface, as illustrated in
The optoelectronic module 100 further comprises a transparent substrate 116 abutting the housing 110, wherein the transparent substrate 116 is transmissive of radiation having a wavelength or wavelengths emitted by the radiation-emitting device 112. The transparent substrate 116 preferably comprises glass. However, other materials are suitable, for example plastic. In some embodiments, the substrate layer 110 can comprise SiO2 or “display” glass, such as Schott D263T-ECO or Borofloat 33, Dow-Corning Eagle 2000. The transparent substrate 116 comprises an interlock feature 106. The interlock feature 106 may be disposed on a surface of the transparent substrate 116, as illustrated in
The terminals 104, the transparent substrate 116, and the interlock feature 106 are configured such that, when the transparent substrate 116 is abutting the housing 110, the interlock feature 106 is coupled to at least two of the terminals 104. In examples where the interlock feature 106 is encapsulated inside the transparent substrate 116, the interlock feature 106 may couple to the terminals 104 via one or more openings in the transparent substrate 116.
The optoelectronic module 100 may further comprise a protective layer 115 disposed over the transparent substrate 116 and the surface 102 of wall or walls 109. The protective layer may encapsulate the transparent substrate 116, the surface 102 of wall or walls 109, and/or the terminals 104. The protective layer is transmissive of radiation having a wavelength or wavelengths emitted by the radiation-emitting device 112. The protective layer 115 may comprise a glass (e.g. SiO2).
The terminals 104 are coupled to a control unit 114. The control unit 114 may comprise an application-specific integrated circuit (ASIC). In the examples illustrated in
The optoelectronic module 100 is operable to illuminate an object or a scene such that the optical module provides a field of illumination (FoI) 130 having a particular shape. The FoI 130 may be affected by its orientation. For example, the FoI 130 may be rectangular with an aspect ratio other than 1:1. However, other shapes of the FoI 130, e.g. elliptical, are possible. The rectangular FoI 130 may be configured to match a shape and orientation of a field of view (FoV) of a camera, e.g. portrait or landscape.
The FoI 130 may be determined by the optical properties of the transparent substrate 106. In some embodiments, the optoelectronic module 100 may further comprise an optical element 105 coupled to the transparent substrate 106, as illustrated in
In the examples illustrated in
Two or more different illumination orientations of the FoI 130 can therefore be provided by a single design of optoelectronic module 100, configurable simply by orientating the transparent substrate 116 as required during the manufacturing process. As an example, a process for manufacturing an optoelectronic module 100 may comprise: forming a plurality of identical optoelectronic modules 100 without the transparent substrate 116; and separately forming a plurality of identical transparent substrates 116 comprising interlock features 106 (and optionally coupled to optical elements 105). In a subsequent step, the transparent substrate 116 is mounted to the surface 102 in a particular orientation, as required. The transparent substrate 116 may be mounted to the surface 102 using a pick-and-place machine. The pick-and-place machine may be configured to determine the orientation of an optoelectronic module 100 by a position and/or orientation of one or more two-dimensional barcodes disposed on or near the optoelectronic module 100 to facilitate placement of the transparent substrate 116 in the desired orientation.
The interlock feature 106 employed in the examples described above, and illustrated in
The examples described thus far enable two-point probe monitoring of the electrical parameter associated with the interlock feature 106. However, it may be desirable that the optoelectronic module 100 be configured to perform four-point probe monitoring of the electrical parameter. In a four-point probe measurement, electrical current is supplied to the interlock feature 106 via a first pair of terminals, and the electrical parameter associated with the interlock feature 106 is measured via a second pair of terminals. The impact of contact resistance between the interlock feature 106 and the terminals 104 is thereby eliminated from the measurement. This can lead to improved uniformity of performance between individual optoelectronic modules 100. Furthermore, the electrical parameter can be measured with improved accuracy in cases where the resistance of the interlock feature 106 is comparable to the contact resistance, such as where the path of the electrical current through the interlock feature 106 is very short (i.e. in very small optoelectronic modules 100).
An example of an embodiment of the optoelectronic module 100 configured for four-point probe monitoring is illustrated in
In some embodiments, each of the terminals 104a, 104b, 104c, 104d may be reconfigured for current supply and/or electrical parameter monitoring via the control unit 114. For example, in the first orientation the control unit 114 may be configured to supply the electrical current to the interlock feature 106 between the first terminal 104a and the second terminal 104b, and to monitor the electrical parameter between the third terminal 104c and the fourth terminal 104d, while in the second orientation the control unit 114 could be configured to supply the electrical current to the interlock feature 106 between the third terminal 104c and the fourth terminal 104d and to monitor the electrical parameter between the first terminal 104a and the second terminal 104b. Reconfiguring the terminals 104a, 104b, 104c, 104d via the control unit 114 can be advantageous in embodiments where the positions of the contact pads of the interlock feature 106 are optimised for a particular arrangement of the terminals 104a, 104b, 104c, 104d (i.e. current supply and electrical parameter monitoring), as the same contact pads can be optimally coupled for current supply and electrical parameter monitoring in both orientations.
The example interlock feature 106 illustrated in
In some examples, the interlock feature 106 comprises a long track and a short track. For example, as illustrated in
The optoelectronic module 100 according to the present disclosure may be configured as an infrared illuminator for illuminating an object or a scene. For example, where the optoelectronic module 100 comprises a microlens array and/or a diffuser or other suitable optical element, the optoelectronic module 100 may be configured to illuminate an object or scene with structured illumination, for example to facilitate three-dimensional imaging. Alternatively, or in addition, the optoelectronic module may be configured, in combination with a radiation detector configured to detect radiation reflected by the object or scene and having (a) wavelength(s) corresponding to the wavelength(s) of radiation emitted by the radiation-emitting device 112, as a time-of-flight sensor and/or a proximity sensor.
Although the disclosure has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only and that the claims are not limited to those embodiments. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure, which are contemplated as falling within the scope of the appended claims. Each feature disclosed or illustrated in the present specification may be incorporated in any embodiments, whether alone or in any appropriate combination with any other feature disclosed or illustrated herein.
Number | Date | Country | Kind |
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2019769.5 | Dec 2020 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SG2021/050731 | 11/26/2021 | WO |