The present invention relates to oral care systems, and particularly to a sterilization system for sterilizing oral care implements
Oral care implements such as toothbrushes are susceptible to oral bacteria contamination resulting from normal hygienic use and handling. Bacterial accumulations may be especially prevalent on the head portion of the toothbrush, particularly within the tooth cleaning elements such as bristles and/or elastomeric cleaning elements. The bacteria can contribute to tooth decay and gum disease. It is desirable to decontaminate or sterilize the toothbrush between brushings to minimize or eliminate the bacterial contamination. This becomes especially problematic for young users such as children or adolescents who may lack the motivation or interest to adhere to a proper brushing regimen and care of their toothbrushes.
The present invention provides an oral care sterilization system that is designed to disinfect an oral care implement such as a toothbrush and entice younger users to adhere to a brushing and sterilization regimen. In one embodiment, the system may generally include a combination of an electrically-powered sterilization unit and toothbrush. The sterilization unit includes a docking station configured to removably couple and support the toothbrush in proximity to a sterilizing element. The sterilizing element is operable to kill bacteria that may accumulate during brushing particularly on the head area of the toothbrush body, which contains the tooth cleaning elements. In one implementation, the sterilizing element may be an ultraviolet (UV) light source, which emits UV radiation in the disinfection spectrum (UV-C). In one embodiment, the toothbrush may be vertically suspended from the sterilization unit during sterilization.
The oral care sterilization system may further include thematic features sharing a common motif to make using the system interesting and fun especially for younger users (i.e. children/adolescents). Any type of motif may be used, including for example without limitation themes/motifs such as extraterrestrials, outer space, superheroes, cartoon characters, military, sports, music, art, or others especially popular with younger users. In one embodiment, the sterilization unit and toothbrush form a kit that may include complementary thematic features including shapes and/or indicia (e.g. words, numbers, images, etc.) embodying the common motif, as further described herein. The thematic features need not be identical on the toothbrush and sterilization unit, but preferably are complementary in nature and share the common motif
In one embodiment, the invention may be an oral care sterilization system comprises: an oral care implement including an elongated body having a plurality of tooth cleaning elements and a first coupling member, the oral care implement having a first thematic feature; a sterilization unit including a housing and second coupling member configured for removable attachment of the oral care implement to the sterilization unit, the housing having a second thematic feature; and a sterilization element disposed in the housing proximate to the oral care implement when mounted therein, the sterilization element arranged and operable to irradiate a head portion of the oral care implement with ultraviolet radiation; wherein the first and second thematic features are complementary and share a common motif.
In another embodiment, the invention may be an oral care kit comprising: a toothbrush including an elongated body comprising a longitudinal axis, a distal head portion having a plurality of tooth cleaning elements, a proximal handle portion, and a first magnetic coupling member, the toothbrush including a first thematic feature; a disk-shaped sterilization unit including a housing defining a vertical axis, a downwardly open internal cavity, an ultraviolet light source disposed in the cavity, and a second magnetic coupling member disposed in the cavity, the housing including a second thematic feature; the toothbrush is removably suspended from the sterilization unit via releasable engagement between the first and second magnetic coupling members; wherein the ultraviolet light source is arranged and operable to irradiate at least the head portion of the oral care implement with ultraviolet radiation; and wherein the first and second thematic features are complementary and share a common motif.
In another embodiment, the invention may be a method for sterilizing an oral care implement. The method comprises: positioning a toothbrush below a bottom opening of an ultraviolet sterilization unit; raising the toothbrush vertically upwards towards the bottom opening; inserting a head portion of the toothbrush into an internal cavity of the sterilization unit; and engaging a first coupling member on the toothbrush with a second coupling member in the sterilization unit; wherein the sterilization unit and toothbrush include complementary thematic features having a common motif.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
All drawing are schematic and not necessarily to scale.
The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
In the description of embodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
As used throughout, ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range. In addition, all references cited herein are hereby incorporated by referenced in their entireties. In the event of a conflict in a definition in the present disclosure and that of a cited reference, the present disclosure controls.
Referring to
Referring now to
Body 101 further comprises a head portion 110, a handle portion 120, and a neck portion 121 coupling the handle to head. In certain embodiments, neck portion 121 may be a structure that is narrower in width (measured transversely to longitudinal axis A-A) than the head portion 110 and shorter in length than the handle portion 120 for grasping by a user.
The front side 112 of the head portion 110 may be substantially planar in one embodiment. The head portion 110 comprises a plurality of tooth cleaning elements 111 extending transversely from the front side 112. The exact types, structure, pattern, orientation and material of the tooth cleaning elements 111 is not limiting of the present invention unless so specified in the claims. As used herein, the term “tooth cleaning elements” is used in a generic sense to refer to any structure or combination of structures that can be used to clean, polish or wipe the teeth and/or soft oral tissue (e.g. tongue, cheek, gums, etc.) through relative surface contact. Common examples of “tooth cleaning elements” include, without limitation, bristle tufts, filament bristles, fiber bristles, nylon bristles, spiral bristles, rubber bristles, elastomeric protrusions, flexible polymer protrusions, combinations thereof and/or structures containing such materials or combinations. Suitable elastomeric materials include any biocompatible resilient material suitable for uses in an oral hygiene apparatus. To provide optimum comfort as well as cleaning benefits, the elastomeric material of the tooth or soft tissue engaging elements may have a hardness property in the range of A8 to A25 Shore hardness. One suitable elastomeric material is styrene-ethylene/butylene-styrene block copolymer (SEBS) manufactured by GLS Corporation. Nevertheless, SEBS material from other manufacturers or other materials within and outside the noted hardness range could be used.
The tooth cleaning elements 111 of the present invention can be connected to the head portion 110 in any manner now available or to be developed and is also not limiting of the invention. For example, staples/anchors, in-mold tufting (IMT) or anchor free tufting (AFT) could be used to mount the cleaning elements/tooth engaging elements. In AFT, a plate or membrane is secured to the brush head such as by ultrasonic welding. The bristles extend through the plate or membrane. The free ends of the bristles on one side of the plate or membrane perform the cleaning function. The ends of the bristles on the other side of the plate or membrane are melted together by heat to be anchored in place. Any suitable form of cleaning elements may be used in the broad practice of this invention. Alternatively, the bristles could be mounted to tuft blocks or sections by extending through suitable openings in the tuft blocks so that the base of the bristles is mounted within or below the tuft block.
In certain embodiments, the head portion 110 may also include a soft tissue cleanser (not shown herein) coupled to or positioned on its rear side 113. An example of a suitable soft tissue cleanser that may be used with the present invention and positioned on the rear surface of the head portion 110 is disclosed in U.S. Pat. No. 7,143,462, issued Dec. 5, 2006 to the assignee of the present application, the entirety of which is hereby incorporated by reference. In certain embodiments, the soft tissue cleanser may include a plurality of protuberances, which can take the form of elongated ridges, nubs, or combinations thereof. Of course, the invention is not to be so limited and in certain embodiments the oral care implement 100 may not include any soft tissue cleanser.
In the exemplified embodiment, the head portion 110 is formed integrally with the handle portion 120 and neck portion 121 as a single unitary structure using a molding, milling, machining, and/or other suitable process. However, in other embodiments the handle portion 120, neck portion 121, and head portion 110 may be formed as separate components which are operably connected at a later stage of the manufacturing process by any suitable technique known in the art, including without limitation thermal or ultrasonic welding, a tight-fit assembly, a coupling sleeve, threaded engagement, adhesion, or fasteners. In certain embodiments, the head and neck portions 110, 121 may be formed as a detachable single unitary structure which is configured for removable coupling to the handle portion 120, thereby allowing the head to be replaceable when the tooth cleaning elements 111 have worn.
With continuing reference to
In the exemplified embodiment, the handle portion 120 is generically depicted having various contours for user comfort. More specifically, in the exemplified embodiment the thumb grip section 122 of the handle portion 120 is a more bulbous diametrically enlarged structure relative to the outer surface 127 of and other portions of the handle portion 120. Thus, thumb grip section 122 may have a diameter and width measured transversely to longitudinal axis A-A between lateral side surfaces 126 of the handle portion 120 that is greater than a width of the finger grip section 123 of the handle portion. Of course, the invention is not to be so limited in all embodiments, and in certain other embodiments the thumb grip section 122 may not have a greater width than the entire or at least portions of the finger grip section 123. For example, the proximal portion of the finger grip section 123 may be bulbous shaped and wider than other portions of the finger grip section in addition to or instead of the thumb grip section 122. The handle portion 120 can therefore take on a wide variety of shapes, contours and configurations, none of which are limiting of the present invention unless so specified in the claims.
In the exemplified embodiment, the toothbrush body 101 may be made of a substantially rigid plastic material, such as for example without limitation polymers and copolymers of ethylene, propylene, butadiene, vinyl compounds and polyesters such as polyethylene terephthalate. Of course, the invention is not to be so limited in all embodiments and the handle portion 120 may be formed with a semi-rigid material.
Handle portion 120 may further include various surface portions which are formed of a non-slip resiliently flexible material for greater comfort and handling, such as without limitation a thermoplastic elastomer (TPE) affixed over portions of or the entirety of the handle portion 120 to enhance grip control of the toothbrush during use. For example, parts of the handle portion 120 that are typically gripped by a user's palm, fingers, and/or thumb during use, such as the finger grip section 123 and thumb grip section 122, may be partially or totally overmolded with a thermoplastic elastomer or other resilient material to further increase comfort and grip for a user. The TPE may be overmolded onto the more rigid plastic used to form the body 101 of toothbrush 100 during the fabrication process.
In the illustrated embodiment, for example, a finger grip control member 130 formed of the foregoing resilient material may be disposed on parts of the rear and side surfaces 125, 126 of the handle portion 120 of toothbrush 100. In one embodiment, thumb grip section 122 of the toothbrush handle portion 120 may include a thumb grip control member 128 formed of the resilient material to facilitate gripping the toothbrush. Grip control member 128 may be disposed on the front surface 124 of the thumb grip section, as shown.
The sterilization unit 201 of the oral care sterilization system 200 will now be further described with initial reference to
Housing 210 is preferably made of any suitable light-weight material. In one embodiment, the housing is made of suitable substantially rigid plastic material such as for example without limitation polymers and copolymers of ethylene, propylene, butadiene, vinyl compounds and polyesters such as polyethylene terephthalate. Of course, the invention is not to be so limited in all embodiments and the housing 210 may be formed of other suitable rigid materials or a combination of different types of materials.
To provide the sterilization functionality, the sterilization unit 201 further includes a sterilization element such as an ultraviolet (UV) light source 215 configured and operable to irradiate the toothbrush 100 with ultraviolet radiation in the disinfection spectrum (i.e. UV-C) suitable to kill bacterial accumulations on at least the head portion 110 of the toothbrush body. UV light source 215 is disposed in cavity 206 and accessible via bottom opening 216 formed in the bottom surface 203 of the housing 210 Any suitable commercially-available UV-C light source may be used, such as for example without limitation least one UV light emitting diode (LED), a UV xenon bulb, or a UV mercury bulb. In one embodiment, a single UV light bulb or LED may be provided if sufficient UV radiation can be generated to disinfect the toothbrush 100 (see, e.g.
Light source 215 is powered by a suitable electrical power source. The power source may be an on-board power source such as disposable or rechargeable battery or batteries 217. The batteries may be disposed in a battery compartment 218 formed in a portion of the sterilization unit housing 210. In one embodiment, battery compartment 218 may be disposed in the top portion of housing 210 and include a removable battery compartment cover 219. Cover 219 may be secured to housing 210 by a locking mechanism 230, which may comprise a resilient tab on the cover which engages a mating slot formed in the housing (as shown) that provides a snap-lock. Other locking mechanisms may of course be used to secure the cover to the housing. The cover 219 may be arcuately curved in one embodiment to conform to the shape and contour of the portion of the housing where the battery compartment 218 is located. Battery compartment 218 includes the usual electrical contacts to electrically conduct electrical current from the batteries 217 to the UV light source 215 via wiring 231 run through the housing 210. An on/off power switch 232 is electrically connected and wired to the power source (battery compartment 218) for turning the UV light source 215 on or off. The switch 232 may be mounted at any suitable location on the sterilization unit housing 210.
In other embodiments, the electrical power source may also be a more permanent type power source such as a conventional electric utility power grid supply that provides standard AC line voltage (e.g. 120V or 220V) to the UV light source 215. An electric cord (wire conductor) 233 having a standard wall outlet electric plug on one end carries the electric current to the UV light source 215 in the sterilization unit 201 (see, e.g.
The sterilization unit 201 includes a docking station 220 that provides a coupling mechanism configured for releasably attaching and holding the toothbrush 100 in the unit while the toothbrush 100 is undergoing sterilization and for storage thereafter. Referring to
In one embodiment, magnet 240 may be a generally plate-like and flat structure in configuration having a generally rectilinear shape (e.g. rectangular or square). Other polygonal and non-polygonal (e.g. circular, etc.) shapes be used. In alternate embodiments, magnet 240 may have a ring-like annular configuration such as annular magnet 340 shown in
The second coupling member of the toothbrush-to-docking station magnetic coupling mechanism is formed by a magnetic metal element 241 disposed on the toothbrush 100. The magnetic metal element 241 may be formed of any suitable ferro- and ferrimagnetic material capable of being magnetically attracted and coupled to magnet 240 in the sterilization unit docking station 220. Steel may be used in one non-limiting example; however, other magnetic metals attracted to a magnet by magnetic force may be used. In alternative embodiment, a second magnet may be substituted for magnetic metal.
In one embodiment, the magnetic metal element 241 is disposed in the head portion 110 of the toothbrush body 101. This ensures that when the toothbrush 100 is mounted to magnet 240 in the sterilization unit 210, the head portion 110 is positioned proximate to the UV light source 215 for optimum sterilization. In one configuration, the magnetic metal element 241 may comprise a thin metal plate of suitable configuration, which is attached to the rear side 113 of the toothbrush head portion 110 opposite front side 112 containing the tooth cleaning elements. To avoid direct contact of the metal plate with the toothbrush user's mouth, the magnetic metal element 241 may be recessed below the rear surface of the rear side 113 of toothbrush head portion 110 and covered by an overlying material. In one embodiment, the overlying material 242 may be an elastomeric material as already described herein that is overmolded on the head portion 110 of the toothbrush 100. The overlying material is preferably thin and just thick enough to cover the magnetic metal element 241 while still allowing secure magnetic coupling of the toothbrush to the magnet 240 of the sterilization unit docking station 220. Other types of overlying materials may of course be used.
A method for sterilizing a toothbrush 100 using UV sterilization unit 201 will now be briefly described. The user first positions the toothbrush 100 below the bottom opening 206 of the sterilization unit 201 and rotationally orients the toothbrush 100 so that the rear side 113 of the toothbrush head portion 110 with magnetic metal element 241 faces the docking station magnet 240 (i.e. tooth cleaning elements 111 on front side 112 of the toothbrush facing away from the magnet). The user then raises and vertically inserts the head portion 110 of the toothbrush 100 upwards through the bottom opening 216 into the internal cavity 206 of the sterilization unit housing 210. The user next engages the rear side 113 of the toothbrush head portion 110 with the magnet 240, which magnetically couples the toothbrush thereto due to the magnetic attraction between the magnet and magnetic metal element 241 disposed in the toothbrush head. Notably, toothbrush 100 is supported in a dangling or suspended manner from the sterilization unit 201 by the head portion 110 as shown in which the toothbrush handle portion 120 does not engage a support surface for support. Support for the toothbrush is provided solely by the magnetic coupling mechanism in this embodiment. Toothbrush 100 is held in a substantially upright and vertical position, with some angular deviation being possible depending on the accuracy of the user emplacing the toothbrush in the sterilization unit. With the toothbrush mounted in the sterilization unit, the user may then activate the UV light source 215 to sterilize the head portion 110 toothbrush via operating the on/off power switch 232. A timer circuit may be provided to activate the UV light source 215 for a predetermined period of time necessary to sterilize the toothbrush. The timer circuit is electrically coupled to the UV light source 215 power supply and operable to disconnect power from the light source once the timer times out. UV light source 215 may stay on continuously during the sterilization period or be pulsed in some embodiments.
When the toothbrush 100 is coupled to the docking station 220 of the sterilization unit 201, a majority of the length of the toothbrush body 101 may remain exposed and extend below the sterilization unit housing 210 as seen in
In the present embodiment being described, it bears noting that longitudinal axis A-A of toothbrush 100 is coaxially aligned with the vertical axis VA of the sterilization unit 201. In other embodiments, the toothbrush 100 may be mounted off-axis with respect to vertical axis VA. Accordingly, the invention is not limited to a centered toothbrush coupling arrangement to the sterilization unit.
In the foregoing embodiment described, it bears noting that the magnet 240 is mounted in the sterilization unit 201 and the magnetic metal element 241 is mounted in the toothbrush 100. However, it will be appreciated by those skilled in the art that this arrangement may be reversed in other embodiments to provide the magnetic coupling mechanism.
Although a magnetic coupling mechanism is described herein for removably coupling the toothbrush 100 to the sterilization unit 201, other types of coupling may be used such as mechanical couplings including snap lock mechanisms, hangers, or other. Accordingly, the invention is expressly not limited to magnetic coupling mechanisms alone.
Referring now to
In some embodiments, the overhead support may a ceiling of a room. When such a mounting arrangement is not possible or desired, the overhead support may be provided by a mounting stand 255 comprising a base 250 and attached cantilevered support arm 251 as shown in
In an alternative embodiment, the sterilization unit 201 may be configured to be plugged in directly to an available electric wall outlet or socket where AC house line voltage is used to power the UV light source 215. Such a configuration is shown for example in
According to another aspect of the invention, the oral care sterilization system 200 may have a motif that is intended to make the brushing and sterilization experience more fun for younger users. This will motivate these users to adhere to a regular oral care regimen. This is achieved by configuring and/or adorning the toothbrush 100 and sterilization unit 201 with thematic features sharing a common motif. This combines the concepts of playing and brushing for younger users.
A non-limiting example of an oral care sterilization system having thematic features sharing a common motif is illustrated herein. The motif is extraterrestrials in this case. The sterilization unit 201 has thematic features which are indicative of a UFO (unidentified flying object). The housing 210 has a disk-shaped configuration that resembles a “flying saucer” and thus embodies a thematic feature by configuration. The housing an upper portion 270 and lower portion 271 separated by the peripheral sides 204 or edge. The upper and lower portions may be arcuately curved and convex shaped as shown in one embodiment. A raised dome 211 is disposed on the upper portion 270, which may conveniently house the battery compartment, controls, wiring, UV light source, and other related functional appurtenances already described above as best shown in
To further exemplify the extraterrestrial motif, a plurality of open ports 207 may be formed through the lower portion 271 and/or upper portion 270 of the sterilization unit housing 210 thereby providing an additional thematic feature. When the UV light source 215 is activated, the bluish-purple light emitted will glow and shine through the ports 207, in addition to through the bottom opening 216. This contributes to replicating an appearance commonly associated with UFOs. In some embodiments, the light source 215 may be pulsed for effect rather than having a continuous intensity. The ports 207 may be physically open structures in some embodiments, or in other embodiments may include a transparent or translucent window to partially obscure the internal structure of the housing 210. It will be appreciated that in addition to providing the primary function of sterilizing the toothbrush 100, the sterilization unit 201 further serves as a night light which is beneficial for younger users.
In addition to the structural features and configuration of the sterilization unit housing 210 described above which serve as thematic features of the common extraterrestrial motif, housing 210 may further include markings or indicia that further exemplify and comprise the motif. The indicia may be formed by appliques or paint applied to the surface of the housing 210, or indicia which are integrally formed with and/or embedded via molding and overmolding of the housing. Such indicia may include for example without limitation numerical and alphabetic characters forming words and numbers, graphic or photographic images and designs, or other markings evincing the extraterrestrial motif. Any types of indicia or markings may be therefore be used.
The toothbrush 100 also includes thematic features sharing the common extraterrestrial motif in this example, which complement the thematic features of the sterilization unit housing 210 described above. Referring to
It bears noting that indicia 128 of toothbrush 100 representing a first thematic feature is not identical to the set of second thematic features of the sterilization unit 201 described above comprising the UFO. However, the first and second thematic features still share the common extraterrestrial motif and are therefore complementary in nature.
When the toothbrush 100 is magnetically docked in the sterilization unit 201 as shown in
If a mounting stand 255 is to be used and provided, the stand may include a third thematic feature sharing the common extraterrestrial motif with the toothbrush and sterilization unit. An example is shown in
It will be appreciated that numerous other common motifs may be used for the sterilization unit 201 and toothbrush 100; examples of which have already been described herein. Accordingly, the invention is not limited to the extraterrestrial motif described herein for illustrative purposes only.
While the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. Thus, the spirit and scope of the invention should be construed broadly as set forth in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
201710804248.7 | Sep 2017 | CN | national |