The present application is a U.S. national stage application under 35 U.S.C. 371 of PCT Application No. PCT/US2011/032649, filed Apr. 15, 2011, the entirety of which is incorporated herein by reference.
The present invention relates generally to toothbrushes, and, more particularly, to a kit having a toothbrush and an oral care dispenser containing an oral care material.
The advantages of good dental hygiene are well known. Often, however, toothbrushes are forgotten when one is traveling or away from home. Hotels, health care facilities, nursing homes, hospitals, daycare facilities, schools, airlines, etc. can use single use disposable or limited multiple use toothbrushes that may be economically supplied to and discarded by individuals without a toothbrush and/or a water supply. Such toothbrushes could be used in vending machines, or distributed in large quantities for simple, portable use from anywhere.
Various types of disposable, limited use, or portable toothbrushes are known in the art. An improved portable toothbrush is desired.
In some embodiments, an oral care kit comprises a sachet having a ring shaped reservoir for an oral care material configured around a central opening. The sachet has a first weakened portion for forming a dispensing nozzle. An oral care implement is sized so that a portion of the oral care implement fits through the central opening. The oral care implement is configured to be used to tear the first weakened portion of the reservoir.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
The following detailed description refers to the accompanying drawings. The same reference numbers in different figures identify the same or similar elements.
The majority of the handle 14 and a portion of the head 12 may be molded from a variety of rigid materials, including plastics, resins, etc., such as, for example, polypropylene. At an end portion of the handle 14, opposite the end to which the head 12 is attached, there is attached an accessory 16. The accessory 16 may be a toothpick in some embodiment of the invention. The toothpick 16 is formed of a resilient and soft thermoplastic elastomer. The accessory 16 may be a refill and thus be removably connected to the handle 14. The accessory 16 may be permanently connected to the handle 14. The accessory 16 provides a mechanism for spot cleaning between teeth. Forming the accessory 16 of a soft elastomer provides more comfortable interproximal cleaning between teeth. The accessory 16 could, however, be made of a stiff rigid material similar to the main portion of handle 14, or it could simply be a rubber or elastomeric pick adhered or otherwise mounted to the end of handle 14.
Portions 18 of the handle 14 may also be formed of a resilient and soft thermoplastic elastomer. The thermoplastic elastomer which forms the accessory 16 and the handle portion 18 may be a thermoplastic vulcanate (TPV) consisting of a mixture of polypropylene and EPDM (ethylene propylene diene monomers) which is available as SANTOPRENE (brand), described in U.S. Pat. No. 5,393,796, or VYRAM (brand), another TPV consisting of a mixture of polypropylene and natural rubber. Both SANTOPRENE and VYRAM (brands) are elastomers marketed by Advanced Elastomer Systems. Other suitable elastomers include KRATON, a brand of styrene block copolymer (SBC) marketed by Shell, and DYNAFLEX G 2706 (brand), a thermoplastic elastomer marketed by GLS Corporation and which is made with KRATON (brand) polymer.
The handle 14 may further include dimples, bumps, or ridges protruding from portions of its surface, and providing a decorative appearance to the handle 14 and enhanced gripping of the handle 14 during use of the toothbrush 10. The dimples may be formed from the same material as soft elastomer portions 18 of the handle 14 or from the same material as the majority of the handle 14 (e.g., a rigid material such as polypropylene). All or part of the handle 14 could be made of any suitable material, such as plastic, wood, metal or various natural materials which are biodegradable. Preferably the handle 14 is made of a generally flat or oval shape rather than cylindrical in its gripping portion which would be between the spaced elastomer portions 18 to facilitate the gripping of the handle.
As shown in
The term “cleaning elements” as used herein is intended to include massage elements arranged in a circular, elliptical, or oval cross-section shape or any type of desired shape, including straight portions or sinusoidal portions. It is to be understood that the specific illustration of the cleaning elements is merely for exemplary purposes. The features herein can, however, be practiced with various combinations of the same or different configurations (such as stapled or in-mold tufting (IMT) bristle technology and/or with the same or different bristle materials (such as nylon bristles, spiral bristles, rubber bristles, etc.). Similarly, while
In some embodiments, the cleaning elements 26 may be in the form of bristles made from conventional materials, such as nylon, as well as from a combination of materials so as to provide the proper stiffness in an economical manner. For example, the cleaning elements 26 could be made of a flexible resilient material, such as TPE and a lesser expensive material such as LLDPE (linear low density polyethylene) or EVA (ethylene vinyl acetate) or a TPE. The cleaning elements 26 could be made of a blend of TPE and either LLDPE, EVA, or polypropylene. Preferably, the two materials are combined to provide a stiffness of less than 600 MPa. The blend of materials would give the properties of conventional nylon bristles, while offering reduced costs. For example, there would be lower manufacturing costs by injection molding instead of conventional bristle tufting. Alternatively the resilient material could be a single material, such as hard TPE (i.e. Shore A 80 hardness), straight LLDPE or straight EVA.
The cleaning elements 26 may be of any desired shape. For example, the cleaning elements 26 could be of cylindrical shape having a uniform diameter throughout their length. Alternatively, the cleaning elements 26 could taper from the root of each cleaning element where it extends from the head 22 to its outer cleaning end. In some embodiments, to provide a small lightweight toothbrush, the dimensions of the various components of the toothbrush 10 are preferably small. Thus, for example, each cleaning element 26 may extend outwardly from the outer surface of the cleaning block 12 a distance no greater than 10 mm and preferably no greater than 8 mm and most preferably no greater than 6 mm. Where tapered cleaning elements are used the root diameter should be no greater than 1.5 mm, preferably no greater than 1 mm, most preferably no greater than 0.7 mm or no greater than 0.5 mm or no greater than 0.3 mm. The diameter could then decrease in size to no greater than 0.2 mm at a distance of no greater than 6 mm from the base of the cleaning element. The taper relationship of diameter at a distance location above the root diameter could be a range of no greater than 1 mm at a distance of no greater than 10 mm, preferably no greater than 0.6 mm at a distance of no greater than 8 mm, most preferably no greater than 0.2 mm at a distance of no greater than 6 mm. Preferably, the length of the entire toothbrush 10 is no greater than 5 inches, preferably no greater than 4 inches, and more preferably no greater than 3.75 or 3 or 2.50 inches, and may be in the range of 2 to 4 inches.
In some embodiments, the cleaning elements 26 may vary in diameter at their proximate ends, so that the cleaning elements 26 in different areas of the field have different thicknesses and rigidity or axial stiffness as measured from the longitudinal axis of the bristle. In such a construction, inner or central region bristles 26b are stiffer than the outer or peripheral region cleaning elements 26c. The cleaning elements 26 of the carrier 80 may taper towards their distal ends.
The variable stiffness arrangement of the field of cleaning elements 26 forms a structure for incremental radial flow control of oral care solution/material during a brushing operation for efficient cleaning. This feature is particularly useful for low viscosity oral care solutions. Nevertheless, oral care solutions of higher viscosity can be used in the toothbrush 10. The cleaning elements 26 are independently flexible. In this regard, during a brushing operation, the free ends (e.g., tip) of the stiffer cleaning elements 26b bend relative to their, respective vertical axis less than the outer cleaning elements 26c (e.g., bristles near the periphery). Hence, a portion of the dentifrice stays longer in the central region of the brush head by reduced dynamic bending or action of the stiffer bristles. The sweeping or oscillating motion transfers a portion of the retained liquid to the outer region of the cleaning elements. While the outer cleaning elements 26c are less stiff, the dynamic bending relative to their vertical axis additionally causes the outer bristles to receive a portion of the dentifrice from the central region of the cleaning elements. In this construction, effective cleaning of the tissue surfaces in the mouth may be obtained though the combined use of the variable stiffness bristle field mechanically scrubbing the tissue surfaces and the beneficial effects of applying the oral care material from the dispenser in the oral cavity. In this way, the bristles field provides a limited and controlled flow of the dentifrice or other oral care material to the outer bristles and maintains sufficient flexibility to provide greater user comfort and improved cleaning of the oral tissues.
The head 12 may be angled at a 10° angle with respect to the handle 14, representing a less-angled head than that shown in
As illustrated in
As stated above, the cleaning block 22 may include one or more optional depressions 24 which are designed to receive and retain an oral care material therein. The one or more depressions 24 can be varied in size so as to accommodate varying quantities of toothpowder, a toothpaste or tooth cleaning gel dentifrice or other oral care material, for delivery to the dentiture as the elements 26 extending from the block 22 are applied thereto, during use, such that the oral care material enhances the cleaning of the dentiture by the cleaning elements. In some embodiments, the toothbrush 10 is manufactured containing a packed toothpowder, toothpaste or tooth cleaning gel dentifrice and used repeatedly by the user refilling the dispenser with toothpowder, toothpaste or tooth cleaning gel dentifrice. In other embodiments, the toothbrush 10 is provided as part of a kit with a separately packaged oral care material, which is manually placed by the user onto the cleaning element 26 or in the depression 24, if present.
In some embodiments, the depression is in the form of a cushioned socket 28. Cushioning socket 28 opening 30, and the material making up bristle block 22 provide a cushioning effect.
The user applies a oral care material onto the bristles 26 of the toothbrush head 12. The oral care material may be a toothpaste, a gel, a mouthwash, a powder, or similar dentifrice or oral hygiene product, or a combination of the same. The materials making up the oral care material preferably are consumable by the user of the toothbrush 10, eliminating the need for water, a sink, or a waste receptacle to expectorate the oral care material.
The oral care material may include an active agent. Non-limiting examples of active agents which can be used include antibacterial agents, whitening agents, anti-sensitivity agents, anti-inflammatory agents, anti-attachment agents, plaque indicator agents, flavorants, sensates, breath freshening agents, gum health agents and colorants. Examples of these agents include metal ion agents (e.g., stannous ion agents, copper ion agents, zinc ion agents, silver ion agents) triclosan; triclosan monophosphate, chlorhexidine, alexidine, hexetidine, sanguinarine, benzalkonium chloride, salicylanilide, domiphen bromide, cetylpyridinium chloride, tetradecylpyridinium chloride, N-tetradecyl-4-ethylpyridinium chloride (TDEPC), octenidine, delmopinol, octapinol, nisin, essential oils, furanones, bacteriocins, flavans, flavinoids, folic acids, vitamins, minerals, hydrogen peroxide, urea peroxide, sodium percarbonate, PVP-H2O2, polymer-bound perxoxides, potassium nitrates, occluding agents, bioactive glass, arginine salts, arginine bicarbonate, bacalin, polyphenols, ethyl pyruvate, guanidinoethyl disulfide, tartar control agents, anti-stain ingredients, phosphate salts, polyvinylphosphonic acid, PVM/MA copolymers; enzymes, glucose oxidase, papain, ficin, ethyl lauroyl arginate, menthol, carvone, and anethole, various flavoring aldehydes, esters, and alcohols, spearmint oils, peppermint oil, wintergreen oil, sassafras oil, clove oil, sage oil, eucalyptus oil, marjoram oil, cinnamon oil, lemon oil, lime oil, grapefruit oil, and/or orange oil.
The active agent may be compatible with toothpaste, or may be unstable and/or reactive with typical toothpaste ingredients. The active agent also may be a tooth cleaning agent to boost the overall efficacy of brushing.
The active agent can be provided in any suitable vehicle, such as in aqueous solution or in the form of gel, paste or powder. The vehicle can have a variety of different visual aesthetics including clear solution or gel or opaque solution or gel. Non-limiting examples of vehicles include water, monohydric alcohols such as ethanol, poly(ethylene oxides) such as polyethylene glycols such as PEG 2M, 5M, 7M, 14M, 23M, 45M, and 90M available from Union Carbide, carboxymethylene polymers such as Carbopol® 934 and 974 available from B.F. Goodrich, and combinations thereof. The selection of a suitable vehicle will be apparent to persons skilled in the art depending on such factors as the properties of the active agent and the desired properties of the medium, such as viscosity.
In use, the user applies the oral care material over cleaning elements 26. The user then may brush their teeth with toothbrush 10. The user may also use the accessory 16 to clean between teeth, either before or after brushing. After the user has used the toothbrush 10, one may, but not necessarily, then easily and economically dispose of the toothbrush 10.
In some embodiments, the entire structure of the toothbrush 10, including the head 12, the handle 14, and the accessory 16, may be molded as one integral structure, using a conventional multi-component injection molding operation typically used in the manufacture of toothbrushes. This enables the toothbrush 10 to be economically and quickly manufactured. Although the toothbrush 10 may have a variety of sizes and dimensions, it is preferred that the toothbrush 10 have a small profile, with the head 12 being small enough to cover one tooth at a time and the handle 14 being thinner than conventional, everyday toothbrush handles. The toothbrush 10 is thus readily portable or space saving.
The toothbrush 10 may provide many benefits, including the cosmetic benefits of brushing one's teeth in a form that can be used when one is away from home, and away from a water supply. The cosmetic benefits achieved by the toothbrush 10 include the cleaning of debris between teeth with the accessory 16, broad tooth surface cleaning with the cleaning elements 26 and the oral care solution, and breath freshening with the oral care solution.
In addition to the cosmetic benefits, the toothbrush 10 may also provide economic benefits in the form of an inexpensive toothbrush that is both quickly and economically manufactured. Toothbrush 10 also provides a mechanism for maintaining oral health, without the need for toothpaste, water, mouth wash, and containers to hold the same. Thus, toothbrush 10 is also very convenient to use.
Furthermore, the toothbrush 10 provides at least one benefit of preventing the spread of waterborne diseases. For example, the toothbrush 10 eliminates the conventional practice of using local water to mix with toothpaste. This feature is useful for military applications where there is a limited source of potable water or a need to conserve water or maintain the oral health of troops, such as in desert fighting environments. In another situation, the toothbrush is useful in outdoor camping environments to prevent disease or sickness from waterborne bacteria.
Although
Since the toothbrush 10 is intended to be both small and lightweight, it is preferred that the toothbrush 10 weigh no more than 3 grams, but this is an option, and the toothbrush 10 may have a greater weight. The small size is such that it can be held completely within the palm of an adult user. The head 12 is of a size that it would correspond to the size of an individual tooth or an individual tooth and the interproximal areas. The head 12 could be made of any suitable shape and is preferably of circular, elliptical, oval or tri-lobal shape having a maximum lateral dimension or diameter of no greater than 13 mm, preferably no greater than 12 mm and most preferably no greater than 11 mm. Where the head 12 is of non-circular shape its preferred maximum lateral dimension is 14 mm.
As shown in
In one embodiment, the cleaning elements could be hollow, such as hollow bristles, which are capable of absorbing a medicament by capillary action. Such a feature would be particularly useful for children where a medicament or some form of flavor could be dispensed from the hollow cleaning elements. It is also possible to leach antibacterial material from the cleaning elements. In one embodiment where the cleaning elements are used to dispense oral care materials the cleaning elements themselves may be considered as the oral care dispensers without requiring additional dispensers.
Where specific parameters and characteristics have been given for cleaning elements, the features herein could be practiced where other cleaning elements do not include those parameters and characteristics.
In some embodiments, the element 36 is a single piece of melamine foam, a foam-like material comprising a formaldehyde-melamine-sodium bisulfite copolymer. Melamine foam is available from BASF of Ludwigshafen am Rhein, Germany, and is also sold under the name “MR. CLEAN MAGIC ERASER”™ by Procter & Gamble. Melamine foam is an effective abrasive cleaner. The open cell foam is microporous and works like extremely fine sandpaper, getting into tiny grooves and pits in the tooth surface being cleaned. On a larger scale the material feels soft.
The features herein could be practiced where the various components of the toothbrush 10 are segmented for manufacturing and assembly purposes. Such segmented components could also be detachably connected together so as to permit the interchangeability of the components thereby providing the possibility for the substitution of different components in the combination. Thus, the head 12 could be detachably connected to the handle 14.
The concept of a detachable interconnection may also be used wherein the oral care accessory 16, such as the toothpick, is detachably mounted to the handle 14. Thus, as later described with respect to
Although
The toothbrush may also be made of various colors for different parts of the toothbrush. For example, soft elastomer 18 may be made of a different, such as a contrasting, color with respect to the remainder of handle 14 which would be made of a rigid material. Similarly, the head 12 could be made of a different color than the rigid portion of the handle and/or the soft elastomer portions 18. The cleaning elements 26 could be made of distinct colors. Along the same lines the accessory 16/42 such as the toothpick or other accessory could be made of a distinct color. These various colors could be contrasting or complementary with each other. Thus, for example, the various colors could differ only slightly in color or shade.
Any suitable oral care products could be dispensed from the dispenser. Such products include, but are not limited to toothpaste, tooth powder or could be a small vial of mouthwash having a gel, a powder or a liquid. Such a dispenser could be separately included in a package containing the toothbrush 10. The materials could be flavored and could be provided in sets of different flavors and/or different characteristics such as medicaments, numbing materials, etc.
Any suitable methods may be used for forming the toothbrush 10 and its various components. For example, multi-component injection molding could be used to integrally couple various components such as the cleaning elements 26 and the head 12 and/or the handle 14. This could be done in an automated or multiple step process. The handle 14 could be rotocast blow molded to form a hollow squeeze handle.
As is apparent the features herein provide an oral care toothbrush that may be small in size and portable and can be conveniently used away from home under circumstances, such as travel, where water is not readily available.
The features herein could be practiced with a combination of various components that do not involve “toothbrush” usage. In that sense these features may be used in any oral care device or the like, rather than strictly being a toothbrush. Where used as a toothbrush or the like, the features herein may have the advantages, because of the size and configuration, to allow discreet hygienic use, such as no fingers in the mouth, adapting it to be readily used in public areas.
Referring again to
In some embodiments, the depression 24 extends only partially through the head, so as to be capable of holding an oral care material 99, such as a liquid, emulsion, paste, gel, powder or other oral care material. In some embodiments, the depression 24 is capable of holding either a liquid, emulsion, paste, gel, powder or other oral care material.
Although
In other embodiments, the head does not have a depression 24. If the cleaning elements 26 are bristles, then a continuous field of bristles or foam is provided across the head 12. Alternatively, the cleaning element without a depression may be a continuous field of plastic hooks or loops 34, as described above with reference to
In some embodiments, a single blister pack 92 holds the entire plurality of oral care implements 10. The single blister pack 92 may be foldable, as shown in
The blister pack 92 comprises a polymer web 92w (
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, the blister pack 92 has a respective separable connector (e.g., perforation 92p) between each pair of adjacent oral care implements 10. The separable connectors 92p facilitate folding of the blister pack, or separation of one or more of the oral care implements 10 from the blister pack 92.
In some embodiments, the blister pack 92 is formed by a form-fill-seal process. The blister pack 92 is formed from rolls of transparent flat sheet or film using a thermoforming process. In some embodiments, the sheet or film comprises polyvinyl chloride. In other embodiments, the sheet or film comprises polyvinylidene chloride, polychlorotrifluoro ethylene, or cyclic olefin copolymer. The oral care implements are positioned on the sheet or film, and the blister pack 92 is closed (sealed) on a blisterline. The blister pack 92 includes a formed base web 92w defining the cavities 92c inside which the oral care implements 10 fit. The blister pack 92 further includes a backing card or lidding foil 92f (
The kit 90 includes at least one dispenser 96. Any number of dispensers 96 may be provided. For example, as shown in
In an alternative embodiment shown in
In the configuration shown in
In another variation (not shown), the cleaning element is a single mass of sponge, cotton or foam having an outer shape as shown in
In another embodiment, shown in
In some embodiments, the height 96h of the opening 96o (the distance from the tip of the nozzle to the shoulder of opening 96o) is approximately equal to the depth of the depression 28, to facilitate filling of the depression while the tip of the nozzle 96n′ is seated against the bottom of the depression 28. This also provides a visual aid to assist the user in determining when the depression 28 has been completely filled.
In other embodiments, the height 96h and shape of the opening 96o can be selected so that the opening 96o engages a feature of the head 12 (such as the cleaning element 26) and acts as a depth gauge for positioning the tip of the nozzle 96n′ at a pre-determined distance from the bottom of the depression 28. This ensures that the tip of the nozzle 96n′ is clear for dispensing the oral care material.
The dispenser 96 contains an amount of the oral care material 99. In some embodiments, the oral care material 99 is a breath freshening solution, a toothpaste or polish, mouthwash, a fluoride rinse, or the like. In other embodiments, the oral care material may be a marker material for providing an indication of a gum disease or cancer, or a marker for tooth areas in need of additional cleaning. In some embodiments, the oral care material includes timed release materials, for releasing an active ingredient or a foaming agent. Timed release active ingredients may be used, for example, in a waterless setting, where the user keeps the oral care material in the user's mouth after brushing has ceased.
In some embodiments, where the oral care material has a relatively low viscosity, a cleaning element such as the absorbent mass of sponge, foam or cotton 36 of
In some embodiments, as shown in 14C, an absorbent receptacle 27 is provided as an insert in a toothbrush 10 having cleaning elements 26, such as bristles. The absorbent receptacle 27 may be a mass of any of the materials discussed above with reference to the cleaning element 36 of
In some embodiments, the plurality of oral care implements 10 includes a number of oral care implements, and the amount of oral care material in the dispenser contains a number of dosages of the oral care material that is greater than or equal to the number of oral care implements. For example, in
In some embodiments (not shown), the kit includes two or more dispensers 96, optionally each having a different formulation, flavor or color of oral care material 99. This allows the user to individually select the formulation, flavor and/or color of the oral care material 99 used with each oral care implement 10.
The sachet may be generally ring shaped, with a reservoir 64, for holding the oral care material 69. The reservoir 64 surrounds a center opening 63, and includes an end 66 having a reduced width. The sachet 60 may be configured with a weakened portion 65a near the reduced width end 66 of the reservoir 64. In the embodiment as shown, the weakened portion 65a may be a notch or a slit. The notch or slit 65a forms a frangible seal extending in a generally radial direction, configured to be torn off to form a nozzle portion 67 for dispensing the oral care material 69 from the sachet 60. In some embodiments, the weakened portion 65a may be one or more perforations. Optionally, perforations 68 may be provided on either or both sides of the nozzle portion 67 to assist in tearing open the dispenser 60.
In some embodiments, the ring shaped reservoir 69 subtends an angle of 270-330 degrees around the central opening 63 of the sachet. In some embodiments, the ring shaped reservoir 69 subtends an angle of 300-330 degrees around the central opening 63.
The sachet 60 may be formed using materials and methods described in any of U.S. Pat. Nos. 4,705,680; 4,728,508; 4,770,324; 5,041,279; or 5,096,698, or International Application Publication No. WO 95/01921, each of which is incorporated by reference herein in its entirety. Other sachet fabrication methods may be used.
In some embodiments, the toothbrush 10 is used as a tool for opening the sachet 60, as shown in
In other embodiments, the opening of the sachet 60 (by severing the frangible seal 67) is performed in a separate step from the step of pulling the sachet off of the toothbrush 10. The toothbrush 10 is moved along its longitudinal axis, without tearing the frangible seal 67. Then the seal 67 is broken by tearing open the sachet 60 along the notch 65a and/or perforations 68. Optionally, a second weakened portion 65b may be provided along the outer edge of the sachet 60 to facilitate manual tearing of the frangible seal without using the toothbrush 10 or any other tool to perform the tearing. Similarly, the second weakened portion 65b may be a notch, a slit, or one or more perforations.
In some embodiments, the sachet 60 is a separate package, which is individually placed within a blister pack or bag that houses the toothbrush 10. For example, a blister pack may have two rows and ten columns of chambers. The chambers in one row contain toothbrushes 10. The chambers in the other row contain sachets 60. Each column has a respective toothbrush and a respective sachet 60. The two rows have a separable connector therebetween. The separable connector is one of the group consisting of a perforated region of the package, a region of the package having a cut or notch, a film or tape of a material that is susceptible to tearing or rupturing, or at least one adhesive joint connecting separately formed sections of the package. Another separable connector is provided between each successive pair of adjacent columns. Thus, a user can easily manually separate one column from the blister pack to form an individual kit (a “sub-kit”) having one toothbrush 10 and one dispenser 60. Similarly, a user about to embark on a trip can tear off a portion including N columns (N toothbrushes and N sachets, where N is an integer) as desired.
In other embodiments, a plurality of sachets 60 are formed along a continuous sheet of plastic, with separable connectors (e.g., perforations, slits or the like) between each adjacent sachet 60. The strip of sachets 60 can be separate from (i.e., unconnected to) the blister package of toothbrushes 10.
The reservoir for containing the oral care material in in each sachet 81 is approximately pentagonal, with a narrow portion for forming the nozzle 84. However, the reservoir can be any convenient shape, such as, but not limited to rectangle, square, trapezoid, circle, ellipse, oval, or the like.
One of ordinary skill understands that the designation of horizontal rows and vertical columns herein is optional, and the same package may be rotated 90 degrees, in which case the rows are vertical and the columns are horizontal.
In other respects, the layout and construction of kit 180 is similar to that of kit 80 (
Referring again to
In some embodiments, the outer package 91 includes either two pre-formed plastic sheets or one sheet folded over onto itself and fused at the edges. The sheet(s) comprise a transparent polymer that is durable and more rigid than the blister pack web 92w, either by choice of material or by the thickness of the polymer material.
The outer package 91 includes at least one transparent shell 91 having a first opening 94 shaped to contain the plurality of oral care implements 10, and a second opening 98 shaped to contain the dispenser 96. The second opening 98 is separate from the first opening 94.
In some embodiments, a clamshell package 91 has two symmetrical halves 91a, 91b (shown in
In some embodiments, each half 91a, 91b is shaped to receive at least a portion of the at least one blister pack 92, containing a subset of the plurality of oral care implements 10. In some embodiments, the clamshell package 91 has two halves 91a, 91b, each half shaped to receive a respective portion of the web 92w of the blister pack 92, as shown in
In some embodiments, the outer package 91 has a slot 93 for hanging the kit 90 from a store rack or hook. Optionally, a larger slot (not shown) may be provided for use as a handle.
In other embodiments, the two portions of the clamshell 91 are not mirror images of each other, but include a first side with deeper recesses, and a second side with shallower (or no) recesses. Other variations of the clamshell 91 can accommodate variations in the shape and configuration of the blisterpack(s) 92 and the dispenser(s) 96.
An example of a method of fabricating the kit 90 includes providing at least one blister pack containing a plurality of oral care implements, and folding the at least one blister pack 92 about its axis B, so that two portions of the web 92w face in opposite directions. The at least one blister pack 92 is inserted into a clamshell package 91; and at least one dispenser (e.g, a tube 96 having a nozzle 96n) is inserted into the clamshell. The dispenser 96 is separate from the blister pack 92 and contains an amount of the oral care material 99. The clamshell package 91 has a first opening 94 shaped to receive the at least one blister pack 92 and a second opening 98 shaped to receive the dispenser 96. The clamshell package 91 is then sealed with the at least one blister pack 92 and the dispenser 96 therein.
In some embodiments, the blister pack has a first edge and a second edge, and the providing step includes arranging the plurality of oral care implements in respective cavities, so that successive oral care implements alternate between: a first orientation in which the head of the oral care implement is adjacent the first edge and the second end thereof is adjacent the second edge, and a second orientation in which the second end of the oral care implement is adjacent the first edge and the head thereof is adjacent the second edge. In some embodiments, a respective perforation 92p is made in the blister pack 92 between each pair of adjacent oral care implements 10.
In some embodiments, a method of using the oral care kit 90 comprises opening a clamshell package 91 and removing a blister pack 92 from the clamshell package. The blister pack 92 includes a plurality of cavities 92c containing respective oral care implements 10. Each oral care implement 10 comprises a handle 14 having a head 12 at a first end of the handle, the head having at least one cleaning element 26 projecting outwards from the head, the head having at least one concave depression 24 shaped to hold an oral care material.
The user removes one of the oral care implements 10 from the blister pack 92. The user removes a dispenser 96 from the clamshell package 91. The dispenser 96 is separate from the oral care implements 10. The user dispenses a dose of the oral care material 99 from the dispenser 96 into the depression 24 of the removed oral care implement 10. The user uses the removed oral care implement with the oral care material 99 on it to perform a dental care procedure, such as brushing the user's teeth.
In some embodiments, the user disposes of the removed oral care implement 10 after a single usage. In some embodiments, the user repeats (for each oral care implement 10) the steps of removing an oral care implement from the package 92, dispensing the oral care material 99 onto the removed oral care implement, performing the dental care operation and disposing of the removed oral care implement after use.
In some embodiments (not shown), the kit 90 includes at least two variations of the oral care implement and at least two dispensers containing respectively different oral care materials. The user coordinates the selection of one of the oral care implements with the selection of oral care material. In some embodiments, the handles 14 and dispensers 96 are optionally color coded to indicate suggested pairings of differentiated oral care implements 10 with respective differentiated oral care materials 99. For example, in some embodiments, the oral care implements have a respectively different handle color for each cleaning element type or for accessory type, and the dispenser containing the corresponding recommended oral care material for each oral care implement type has the same color.
Other embodiments will be apparent to those skilled in the art from consideration of the specification disclosed herein. It is intended that the specification and examples be considered as exemplary only, with the true scope and spirit of the invention being indicated by the following claims and their range of equivalents.
As used throughout, ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range. In addition, all references cited herein are hereby incorporated by referenced in their entireties. In the event of a conflict in a definition in the present disclosure and that of a cited reference, the present disclosure controls.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2011/032649 | 4/15/2011 | WO | 00 | 9/25/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/141716 | 10/18/2012 | WO | A |
Number | Name | Date | Kind |
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1943538 | Kahn | Jan 1934 | A |
1955175 | Crowther | Apr 1934 | A |
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