The present disclosure relates to the field of oral care devices, and in particular, to an oral irrigator.
There have been oral irrigators using plunger pumps on the market. A driving gear is driven by utilizing a miniature electric motor, the driving gear drives a driven crown gear, the driven crown gear drives a connecting rod, the connecting rod is eccentrically connected to the crown gear, the other end of the connecting rod is connected to a piston, and the piston is restrained in a piston cylinder and is driven by the electric motor to perform a reciprocating linear movement in the piston cylinder. A first edge is distributed on the piston in a direction away from the electric motor, and the first edge of the piston is in an interference fit or at least in zero fit with the piston cylinder to achieve the static seal and the dynamic seal between the piston and the piston cylinder, and above the first edge of the piston, a space with an alternating volume is formed between the piston and the piston cylinder, and the pressure of a gas or a liquid in the space fluctuates periodically to achieve water suction and water ejection or/and gas suction and gas ejection of the plunger pump.
There are two implementations for piston assemblies of conventional oral irrigators.
According to a first implementation, a tail opening remains open, and there is only one sealed cavity above the first edge of the piston, between the piston and the piston cylinder. During the life cycle of a product, the first edge of the piston and the piston cylinder are worn due to the high-speed reciprocating friction between the piston and the piston cylinder, causing a sealing problem to occur between the piston and the piston cylinder, that is, sealing fails between the piston and the piston cylinder. The liquid or the gas above the first edge of the piston is then leaked to the tail opening of the piston cylinder, and particularly, the leaked liquid is further leaked to parts such as a battery, the electric motor and a PCBA, and the corrosion of the battery, the electric motor and the PCBA, short circuiting, and other faults are caused, resulting in a device failure.
According to a second implementation, a sealing member is added at the tail opening to seal the space between the piston and the piston cylinder below the first edge of the piston, there are two sealed cavities between the piston and the piston cylinder, one cavity is an upper sealed cavity located above the first edge of the piston, and the other cavity is a lower sealed cavity located below the first edge of the piston. During the life cycle of the product, the first edge of the piston and the piston cylinder are worn due to the high-speed reciprocating friction between the piston and the piston cylinder, causing a sealing problem to occur between the piston and the piston cylinder, that is, the upper sealed cavity between the piston and the piston cylinder fails to be sealed. The liquid or the gas above the first edge of the piston is then leaked to the lower sealed space of the piston cylinder, causing the pressure in the lower sealed space and the resistance of the plunger pump to increase, and the mechanical efficiency of a device is greatly reduced, and the performance of the device is deteriorated. In addition, when the gas or the liquid leaked from the upper sealed cavity to the lower sealed cavity continues to increase, a lower sealing member of the lower sealed cavity is broken, thus causing the liquid or the gas to be leaked to a space outside the piston cylinder, and particularly, the leaked liquid is further leaked to the parts such as the battery, the electric motor and the PCBA, and the corrosion of the battery, the electric motor and the PCBA, short circuiting, and other faults are caused, resulting in a device failure.
The existing solutions still have a shortcoming in terms of waterproofing reliability, and need to be further improved.
In order to overcome the shortcomings of the prior art, the present disclosure discloses an oral irrigator, including a plunger pump device for pumping a fluid, the plunger pump device including: a piston cylinder, a piston cavity being enclosed by a side wall of the piston cylinder; a piston arranged in the piston cavity for a reciprocating movement; and a sealing member connected to the piston cylinder in a sealing manner; and a first cavity is enclosed by the piston, a first portion of the side wall of the piston cylinder, and the sealing member; a second cavity is enclosed by the piston, and a second portion of the side wall of the piston cylinder; the first cavity and the second cavity are respectively located at two opposite ends of the piston; and a first through hole for communicating the first cavity with the outside of the first cavity is provided, and as a pressure of the first cavity alternately varies with the reciprocating movement of the piston in the piston cavity, the fluid in the first cavity can flow out of the first cavity by means of the first through hole.
If a liquid penetrates into the first cavity V1, typically due to a failure of the sealing between the piston and the piston cylinder, this part of the liquid may be discharged out of the first cavity VI by means of an alternating pressure in the first cavity V1 thanks to the arrangement of the first through hole, and the separation of the liquid from electricity is thus ensured. Since the first cavity VI formed by the sealing member does not need to bear the pressure of the accumulated liquid, the service life of the sealing member is prolonged, which improves the overall waterproofing level of the oral irrigator.
According to another embodiment of the present disclosure, the second cavity is provided with an inlet and a spout, and the oral irrigator includes a liquid storage portion which is in communication with the inlet of the second cavity by means of a communication pipeline.
According to another embodiment of the present disclosure, the first
through hole is provided in the sealing member and/or the first portion of the side wall of the piston cylinder, the first through hole is in communication with the outside of a handle portion of the oral irrigator by means of a communication pipe, and/or the first through hole is in communication with the liquid storage portion or is connected to the communication pipeline of the liquid storage portion.
According to another embodiment of the present disclosure, a third cavity V3 is provided adjacent to the second cavity V2, and a first one-way valve is provided between the third cavity and the second cavity and is arranged to only allow the fluid to enter the third cavity from the second cavity through the spout, and the first through hole is in communication with the third cavity by means of a communication pipe, and a second one-way valve is provided between the first through hole and the third cavity and is arranged to only allow the fluid to enter the third cavity from the first cavity. In one embodiment, the plunger pump device is further provided with a second through hole for communicating the first cavity with the outside of the first cavity, the second through hole is provided with a third one-way valve, and the third one-way valve is arranged to only allow an external fluid to enter the first cavity through the second through hole.
According to a further embodiment of the present disclosure, the plunger pump device further includes a transmission mechanism, the transmission mechanism including a driving gear fixed to an output shaft of an electric motor, a driven crown gear meshing with the driving gear, and a connecting rod movably fitted with the driven crown gear, and the connecting rod has a connecting portion movably connected to a connecting cavity of the piston, and the connecting rod engages with the sealing member in a sealing manner and at least a part of the sealing member moves with the movement of the connecting rod, the connecting portion has two opposite flat surfaces and a partial spherical surface connected to the opposite flat surfaces, and a pin extends from the flat surfaces and is inserted into a pin hole formed in the piston.
According to a further embodiment of the present disclosure, the piston has a first end close to the first cavity and a second end close to the second cavity, and the first end and the second end of the piston respectively form a first sealing portion and a second sealing portion which abut against an inner surface of an internal cavity of the piston cylinder in a sealing manner.
In one embodiment, the piston has a first deformable thin-walled portion located at the first end and a second deformable thin-walled portion located at the second end, the first sealing portion is formed on an outer peripheral surface of an end portion of the first thin-walled portion, and the second sealing portion is formed on an outer peripheral surface of an end portion of the second thin-walled portion.
In one embodiment, the first thin-walled portion at the first end has a recess positioned to correspond to the first through hole.
The present disclosure further provides an oral irrigator, including a plunger pump device for pumping a fluid, the plunger pump device including: a piston cylinder, a piston cavity being enclosed by a side wall of the piston cylinder; a piston arranged in the piston cavity for a reciprocating movement; and a sealing member connected to the piston cylinder in a sealing manner; and a first cavity is enclosed by the piston, a first portion of the side wall of the piston cylinder, and the sealing member; a second cavity is enclosed by the piston, and a second portion of the side wall of the piston cylinder; the first cavity and the second cavity are respectively located at two opposite ends of the piston; the piston has a first end close to the first cavity and a second end away from the first cavity, and the first end and the second end of the piston respectively form a first sealing portion and a second sealing portion which are sealed relative to a surface of an internal cavity of the piston cylinder, and pressures of the first cavity and the second cavity alternately vary with the reciprocating movement of the piston in the piston cavity, and the first sealing portion and the second sealing portion alternately bear the pressures.
According to another embodiment of the present disclosure, the first sealing portion and the second sealing portion are in an interference fit or zero fit with an inner surface of the piston cylinder, and the remaining outer surface between the first sealing portion and the second sealing portion is in a clearance fit with the inner surface of the piston cylinder.
According to another embodiment of the present disclosure, the piston has a first deformable thin-walled portion located at the first end and a second deformable thin-walled portion located at the second end, the first sealing portion is formed on an outer peripheral end edge of the first thin-walled portion, and the second sealing portion is formed on an outer peripheral end edge of the second thin-walled portion.
In one embodiment, the ratio of the length to the thickness of each of the first thin-walled portion and the second thin-walled portion is in a range of 20-40.
When the first cavity has a first through hole, if a liquid penetrates into the first cavity, typically due to a failure of the sealing between the piston and the piston cylinder, this part of the liquid may be discharged out of the first cavity by means of an alternating pressure in the first cavity thanks to the arrangement of the first through hole, and the separation of the liquid from electricity is thus ensured. Since the first cavity formed by the sealing member does not need to bear the pressure of the accumulated liquid, the service life of the sealing member is prolonged, which improves the overall waterproofing level of the oral irrigator.
When the first through hole is opened to a nozzle portion, thanks to an oxygen-containing gas from the first cavity, anaerobic bacteria can be effectively removed by ejecting the oxygen-containing gas deep into the gingival sulcus, and the gums can be kept healthy. Compared with an existing method of adding active oxygen, a function of adding active oxygen is added by means of the alternating pressure of the first cavity, and the manufacturing cost is lower.
In addition, with the arrangement of the second through hole, the air in the first cavity can be supplemented, and the air from the outside of the piston cylinder can push the piston away from the electric motor. Since the work done by the outside air on the piston is added, the energy consumption of the oral irrigator is reduced accordingly.
Moreover, compared with the solution in which the piston has only a single sealing portion, the solution in which the piston has two sealing portions according to the present disclosure can more reliably form the sealing between the piston and the piston cylinder, improving the leak-proof reliability of the whole plunger pump device.
For a more complete understanding of the present disclosure, the following description of exemplary embodiments can be considered with reference to the drawings, in which:
The present disclosure will be further described below with reference to embodiments and drawings, and more details are set forth in the following description to facilitate a full understanding of the present disclosure. However, the present disclosure can be implemented in many other ways than as described herein
Each functional component of the oral irrigator is basically accommodated in a cavity enclosed by a shell of the handle portion 2. In one embodiment, the cavity of the handle portion 2 accommodates a pipeline system for delivering a fluid, a driving device for providing a cleaning force to the fluid, a plunger pump device for converting the driving device into the cleaning force of the fluid, a battery 5 for providing power to the driving device, and a corresponding control device. In a preferred embodiment according to the present disclosure, an electric motor 7 is used as the driving device. In use, the electric motor 7 drives a piston in the plunger pump device to perform a reciprocating movement in a piston cylinder, and the liquid accommodated in the liquid storage portion 1 is delivered to the nozzle portion 3 through a corresponding pipeline under the reciprocating action of the plunger pump device, and the liquid is ejected from the nozzle portion 3 in a pulsating manner, to clean the oral cavity, especially the teeth and the gums.
A preferred arrangement in the cavity of the handle portion 2 of the oral irrigator is shown in
The plunger pump device mainly includes a piston cylinder 23, a piston 24, and a transmission mechanism connected between the piston 24 and the electric motor 7. The piston cylinder 23 has a side wall, a substantially cylindrical piston cavity is enclosed by the side wall, and the piston 24 is arranged in the piston cavity to perform the reciprocating movement. As shown in
Next, the structures of the piston cylinder 23 and the piston 24 according to a first embodiment of the present disclosure will be described in detail with reference to
As shown in
In one embodiment, the first cavity VI is formed at the first end of the piston 24 close to the sealing member 21, while the second cavity V2 is formed at the second end close to the nozzle portion 3. The first cavity VI and the second cavity V2 are relatively sealed and isolated from each other, and the sealing and isolation between the two cavities are achieved by means of the sealed contact of the piston 24 relative to the inner surface 230 of the piston cylinder 23.
As further shown in
The sealing member 21 enclosing the first cavity VI is in the form of a bowl, and a bowl-shaped opening thereof is attached to an end portion of the piston cylinder 23. In one embodiment, the sealing member 21 may be securely attached to a surface of the end portion of the piston cylinder 23 by means of a sealing member securing block 22. As shown in
A part of the sealing member 21 and the piston 24 can move with the movement of the connecting rod 26.
According to the first preferred embodiment of the present disclosure, especially, the first cavity VI is in communication with the outside through a first through hole 30. As shown in
Generally, the diameter of the first through hole 30 is significantly less than the inner diameter of the piston cylinder 23. In other alternative embodiments, the first through hole 30 may not be provided in the side wall of the piston cylinder 23, but may be provided in the sealing member 21. In one embodiment, the first through hole may be provided in a part of the sealing member 21 that is not deformed with the movement of the piston 24. In yet another alternative embodiment, the first through hole 30 may be configured to penetrate both the side wall of the piston cylinder 23 and the sealing member 21.
The first through hole 30 may also be connected to a space where a flow path of the liquid in the oral irrigator is located, the liquid storage portion 1 or a liquid pipeline thereof. In the first embodiment, as shown in
In other alternative implementations, the first through hole 30 is directly or indirectly in communication with the atmosphere outside the handle portion 2 or with other positions without waterproofing requirements.
If the liquid penetrates into the first cavity VI enclosed by the sealing member, the piston 24 and the piston cylinder 23 (typically due to a failure of the sealing between the piston 24 and the piston cylinder 23), this part of the liquid may be discharged out of the first cavity VI by means of an alternating pressure in the first cavity VI thanks to the arrangement of the first through hole 30, and the separation of the liquid from electricity is thus ensured. Since the first cavity VI formed by the sealing member 21 does not need to bear the pressure of the accumulated liquid, the service life of the sealing member 21 is prolonged, which improves the overall waterproofing level of the oral irrigator.
Next, an oral irrigator according to a second preferred embodiment of the present disclosure will be described with reference to
As shown in
Different from the first embodiment, the first cavity VI is provided with two through holes, namely a through hole 32 and a through hole 34. As shown in FIG.
10, the through hole 32 and the through hole 34 both penetrate the side wall of the piston cylinder 23′, and the inside of the first cavity VI is in communication with the outside of the cavity. In one embodiment, the two through holes 32 and 34 are provided at two opposite ends along the inner diameter of the piston cylinder 23′.
It should be understood that in other alternative implementations, one or both of the through holes 32 and 34 may be configured to penetrate the sealing member 21, or penetrate both the side wall of the piston cylinder 23′ and the sealing member 21.
One end of the through hole 32 is connected to the inside of the first cavity V1, and the other end thereof is opened to the outside of the first cavity VI of the 20) piston cylinder 23′. The through hole 32 is configured as a one-way passage which only allows air outside the piston cylinder 23′ to enter but does not allow the fluid in the first cavity VI to flow outwardly, and for this purpose, a one-way valve may be provided on the through hole 32. As shown in
In addition, the through hole 34 in the second embodiment is configured to communicate the first cavity VI with a third cavity V3 serving as an additional ejection cavity. In one embodiment, the communication between the first cavity V1 and the through hole 34 of the third cavity V3 is achieved by means of a communication pipe 9′. As shown in
The third cavity V3 is adjacent to the second cavity V2, the spout 16 of the second cavity V2 faces the third cavity V3, and the third cavity V3 is also separated from the nozzle portion 3 and the second cavity V2 by means of a one-way valve 29, and the liquid delivered to the second cavity V2 can open the one-way valve 29 under a certain pressure to enter the third cavity V3, and further flow toward the nozzle portion 3. The one-way valve is arranged to only allow the liquid to enter the third cavity V3 from the second cavity V2, but not to allow the liquid to flow back from the third cavity V3 to the second cavity V2. Moreover, a one-way valve 35 is further provided in a flow path between the first cavity VI and the third cavity V3, and the fluid in the first cavity V1 is allowed to enter the third cavity V3 through the through hole 34, but is not allowed to reversely enter the first cavity VI of the piston cylinder 23′. As shown in
In the second embodiment, the principle of suction and ejection of water in the second cavity V2 is similar to that in the first embodiment. When the piston moves toward the electric motor 7, the volume of the second cavity V2 becomes larger and the pressure becomes smaller, the water in the liquid storage portion 1 is suctioned into the second cavity V2 through the one-way valve 28 under the action of atmospheric pressure, and the one-way valve 29 is closed in this case. When the piston moves away from the electric motor 7, the volume of the second cavity V2 becomes smaller and the pressure becomes larger, the one-way valve 28 is closed, the one-way valve 29 is opened, and the liquid in the second cavity V2 flows toward the inner cavity of the nozzle portion 3 through the spout 16 (as shown in
Particularly, during use, when the piston moves toward the electric motor 7, since the volume of the piston entering the first cavity VI is greater than the volume of the sealing member 21 withdrawn from the first cavity V1, the movement of the piston in this direction causes the volume of the first cavity VI to become smaller and the pressure of the first cavity VI to become larger, the one-way valve 33 is closed, and the air outside the piston cylinder 23′ cannot enter the first cavity V1 through the through hole 32; meanwhile, the fluid in the first cavity V1 (the fluid is air under normal circumstances, and only when the movable sealing between the piston and the piston cylinder 23′ fails, part of the liquid is accommodated in the first cavity V1) enters the third cavity V3 through the communication pipeline 9′ and the one-way valve 35. In this way, a second fluid from the first cavity VI is additionally added to the fluid originally coming from the liquid storage portion 1 and ejected through the nozzle portion 3, and the fluid ejected from the nozzle portion 3 becomes a gas or a liquid or a gas-liquid mixture. The second fluid is typically an oxygen-containing gas, anaerobic bacteria can be effectively removed by ejecting the oxygen-containing gas deep into the gingival sulcus, and the gums can be kept healthy. Compared with an existing method of adding active oxygen, a function of adding active oxygen is added by means of the alternating pressure of the first cavity V1, and the manufacturing cost is lower.
When the piston moves away from the electric motor 7, since the volume of the piston entering the first cavity VI is less than the volume of the sealing member 21 withdrawn from the first cavity V1, the movement of the piston in this direction causes the volume of the first cavity VI to become larger and the pressure of the first cavity VI to become smaller correspondingly, the one-way valve 33 is opened, and the air outside the piston cylinder 23′ enters the first cavity VI through the through hole 32; meanwhile, the one-way valve 35 is closed, and the fluid (typically a liquid) existing in the third cavity V3 does not flow back to the first cavity V1. In this way, the first cavity VI is filled with air, and the amount of air in the first cavity V1 is supplemented, the air in the first cavity VI can be used in a next cycle, outside air enters the first cavity V1, and the air is injected into the third cavity V3 again. These operations are cyclically repeated in this way. The air from the outside of the piston cylinder 23′ pushes the piston 24′ away from the electric motor 7. Since the work done by the outside air on the piston 24′ is added, the energy consumption of the oral irrigator is reduced accordingly.
Particularly, the first end and the second end of the piston 24 respectively form a first sealing portion 242 and a second sealing portion 240 which are sealed relative to the inner surface of the piston cylinder 23, 23′, and pressures of the first cavity VI and the second cavity V2 are alternated with the reciprocating movement of the piston 24 in the piston cavity, and the first sealing portion 242 and the second sealing portion 240 alternately bear the pressures.
As shown in
The first sealing portion 242 is formed on an outer peripheral end edge of the first thin-walled portion 243, and the second sealing portion 240 is formed on an outer peripheral end edge of the second thin-walled portion 241. In other words, the two sealing portions 240, 242 of the piston are respectively adjacent to the first cavity V1 and the second cavity V2. The inner surface 230 of the side wall of the piston cylinder 30) 23′ is in the shape of a cylinder or an outer side surface of a small-angle cone. In one embodiment, the outer side surface of the small-angle cone is less than 15 degrees. An outer surface of the piston 24 is substantially in the shape of a cylinder or an outer side surface of a small-angle cone. The first sealing portion 242 and the second sealing portion 240 of the piston 24 are both in an interference fit or at least in zero fit with the inner surface 230 of the side wall of the piston cylinder 23′, and the sealing portions 240, 242 on the outer peripheral end edges and the inner surface 230 of the side wall form sealing to prevent the fluid from flowing between the first cavity V1 and the second cavity V2.
Particularly, the shapes and the sizes of the first thin-walled portion 243 and the second thin-walled portion 241 and the selection of a material ensure that these thin-walled portions are deformable. The expression of “deformable” herein means that the thin-walled portions are flexible or trend to flex relative to the remaining part of the piston under the action of the pressure of the fluid. In other words, the first thin-walled portion 243 and the second thin-walled portion 241 are configured to be in a non-rigid state. In order to implement the deformable thin-walled portions, in one embodiment, as shown in
In alternative implementations, the sealing portions 240, 242 may be implemented by using the deformable characteristics of the elastic material itself.
As shown in
It should be further noted that, in the case of using the piston having two sealing portions 240 and 242 as shown in
As shown in
| Number | Date | Country | Kind |
|---|---|---|---|
| 202111511597.2 | Dec 2021 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2022/128162 | 10/28/2022 | WO |