Patent Application
20200155457
The present disclosure relates to an oral solid preparation composition including a proton pump inhibitor, an oral solid preparation including the same, and a method of preparing the same, and more particularly to an oral solid preparation composition including an appropriate amount of a basic additive together with a proton pump inhibitor or a pharmaceutically acceptable salt thereof and, thus, exhibiting excellent stability with a significant reduction in the production of related substances; an oral solid preparation including the same; and a method of preparing the same.
A proton pump inhibitor (PPI) is an effective inhibitor of gastric acid secretion by inhibition of H+, K+-ATPase, an enzyme involved in the final stage of hydrogen ion production in parietal cells. In addition, a PPI is very effective in the treatment of human gastric acid-related diseases such as gastric ulcers, hemorrhagic ulcers, duodenal ulcers, non-steroidal anti-inflammatory drug (NSAID)-induced ulcers, peptic ulcers, erosive esophagitis, gastroesophageal reflux, and Helicobacter pylori infection, Zollinger-Ellison syndrome, indigestion and gastritis.
However, some proton pump inhibitors have properties such as color change or rapid decomposition upon contact with moisture, and are very unstable under acidic to neutral conditions, thus having significant constraints in preparation.
To address such problems, Patent Document 1 (Korean Patent Application Publication No. 10-2013-0115593) discloses a bilayer tablet including an NSAID and a proton pump inhibitor, wherein a basic additive is added to a layer including the proton pump inhibitor to improve the stability of the proton pump inhibitor so that the production of related substances is minimized and a basic environment is created.
According to prior documents, the stability of drug is improved and the production of related substances can be suppressed, in a low pH environment when released in the gastrointestinal tract. However, in the case of Patent Document 1 including 2 to 10 parts by weight of a basic additive based on 1 part by weight of a proton pump inhibitor to secure the stability of the proton pump inhibitor, the size of a tablet disadvantageously increases due to the inclusion of a large amount of the basic additive. In addition, properties such as color change or rapid decomposition when contacted with moisture have still not been addressed, which leads to a problem of storage stability.
Therefore, there is a need for research on improving the stability of a proton pump inhibitor against moisture and low pH and minimizing related substances while lowering the content of a basic additive to reduce the size of an oral tablet and, thus, secure convenience in taking drugs.
(Patent Document 1) KR1020130115593 A
Therefore, the present disclosure has been made in view of the above problems, and it is one object of the present disclosure to provide an oral solid preparation composition including 2 to 13 parts by weight of a basic additive based on 100 parts by weight of a proton pump inhibitor or a pharmaceutically acceptable salt thereof and, thus, exhibiting excellent stability with a significant reduction in the production of related substances; and an oral solid preparation including the same.
It is another object of the present disclosure to provide a method of preparing an oral solid preparation capable of providing excellent production efficiency by using a wet granulation method.
In accordance with an aspect of the present disclosure, the above and other objects can be accomplished by the provision of an oral solid preparation composition, including a proton pump inhibitor or a pharmaceutically acceptable salt thereof; and a binding liquid including a basic additive, wherein a content of the basic additive is 2 to 13 parts by weight based on 100 parts by weight of the proton pump inhibitor or a pharmaceutically acceptable salt thereof.
The proton pump inhibitor may include one or more selected from the group consisting of dexlansoprazole, esomeprazole, lansoprazole, omeprazole, pantoprazole, rabeprazole, tenatoprazole, pharmaceutically acceptable salts thereof and precursors thereof, preferably dexlansoprazole.
The basic additive may include one or more selected from the group consisting of NaOH, NaHCO3, CaCO3, MgCO3, KH2PO4, K2HPO3, Ca(OH)2, Mg(OH)2, Na2HPO4, MgCO3, NaH2PO4, Na3PO4, calcium trichloride phosphate, arginine, lysine, histidine, meglumine, aluminum magnesium silicate, aluminum magnesium metasilicate and pharmaceutically acceptable salts thereof.
The composition may further include one or more selected from the group consisting of a diluent, a water-soluble polymer, and an enteric substrate.
In particular, the diluent may include one or more selected from the group consisting of mannitol, sucrose, lactose, sorbitol, xylitol and glucose, and the water-soluble polymer may include one or more selected from the group consisting of hydroxypropyl cellulose, hydroxypropyl methyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, hydroxybutyl cellulose, hydroxypentyl cellulose and hydroxypropyl butyl cellulose, and the enteric substrate may include one or more selected from the group consisting of a poly(methacrylic acid, methyl methacrylate) copolymer, hydroxypropyl methylcellulose acetate succinate, hydroxypropyl methylcellulose phthalate and carboxymethyl ethyl cellulose.
Meanwhile, the present disclosure provides an oral solid preparation including the oral solid preparation composition.
The solid preparation may include one or more selected from the group consisting of mannitol, a disintegrant and a lubricant.
The oral solid preparation may further include a core including the oral solid preparation composition, a water-soluble coating layer coating a surface of the core, and an enteric coating layer coating a surface of the water-soluble coating layer.
Here, the water-soluble coating layer may include one or more selected from the group consisting of cellulose ether, polyvinylpyrrolidone and polyvinyl alcohol. Here, the cellulose ether may include one or more selected from the group consisting of hydroxypropyl cellulose, hydroxypropyl methyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, hydroxybutyl cellulose, hydroxypentyl cellulose and hydroxypropyl butyl cellulose.
In addition, the enteric coating layer may include one or more selected from the group consisting of hydroxypropyl methyl cellulose phthalate (HPMCP), hydroxypropyl methyl cellulose acetate succinate (HPMCAS), cellulose acetate phthalate and derivatives thereof.
It is another object of the present disclosure to provide a method of preparing an oral solid preparation, the method including: (1) preparing a mixed powder including a proton pump inhibitor or a pharmaceutically acceptable salt thereof; (2) preparing a binding liquid including a basic additive; (3) combining the mixed powder and the binding liquid, and then drying the same; and (4) granulating a dried product obtained by the step (3) to prepare granules.
The content of the basic additive may be 2 to 13 parts by weight based on 100 parts by weight of the proton pump inhibitor or a pharmaceutically acceptable salt thereof.
The mixed powder may further include one or more selected from the group consisting of a diluent and a water-soluble polymer.
A solvent for the binding liquid may include water; and at least one organic solvent miscible with water, wherein the organic solvent is selected from ethanol, isopropanol and acetone. The preparing of the binding liquid may include (a) dissolving the basic additive in water; and (b) adding the organic solvent to a solution obtained by the step (a) and mixing the same. In addition, the preparing of the binding liquid may further include adding an enteric substrate to a mixed solution obtained according to the step (b) and dispersing the same.
In the step (3), the drying may be performed at 20 to 60° C.
The method of preparing an oral solid preparation according to the present disclosure may further include mixing and tableting the granules obtained according to the step (4) with one or more selected from the group consisting of mannitol, a disintegrant, a diluent and a lubricant to prepare a tablet. In addition, the method may further include coating the tablet with a water-soluble coating layer; and coating a surface of the water-soluble coating layer with an enteric coating layer.
An oral solid preparation composition according to the present disclosure includes a basic additive in an appropriate content, thereby improving the stability of a proton pump inhibitor. Accordingly, an oral granule preparation allowing the minimization of the production of related substances, capable of providing improved drug stability even in a low pH environment when released in the stomach, and exhibiting excellent stability without discoloration even under moisture or humidity conditions can be provided.
In addition, since a method of preparing an oral solid preparation according to the present disclosure adopts a wet granulation method, improved production efficiency can be provided.
The present disclosure relates to an oral solid preparation composition including a proton pump inhibitor (PPI), an oral solid preparation including the same, and a method of preparing the same.
First, the oral solid preparation composition is described in detail. The composition includes a proton pump inhibitor or a pharmaceutically acceptable salt thereof and a binding liquid including a basic additive, wherein the content of the basic additive is 2 to 13 parts by weight based on 100 parts by weight of the proton pump inhibitor or a pharmaceutically acceptable salt thereof.
The proton pump inhibitor provides a medicinal effect by inhibiting the production of hydrochloric acid through inhibition of the proton pump (H+/K+-ATPase) of parietal cells and weakening the degree of acidity in the digestive tract. In the present disclosure, the proton pump inhibitor may include one or more selected from the group consisting of dexlansoprazole, esomeprazole, lansoprazole, omeprazole, pantoprazole, rabeprazole, tenatoprazole, pharmaceutically acceptable salts thereof and precursors thereof, preferably dexlansoprazole.
The dexlansoprazole is being widely used as a therapeutic agent for peptic ulcers, is an optical isomer of lansoprazole, and a compound represented by Formula 1 below:
Dexlansoprazole has the property of changing color or rapidly decomposing when contacted with moisture. Such a property is also exhibited in an acidic or neutral aqueous solution. This property may cause discoloration due to moisture or humidity in a process of preparing an oral solid preparation or during storage thereof and a stability decrease due to low pH when released in the stomach.
The problems are commonly exhibited also in proton pump inhibitors such as esomeprazole other than dexlansoprazole. Accordingly, in the present disclosure, an appropriate amount of a basic additive was included together with a proton pump inhibitor so that the stability of a proton pump inhibitor was improved, thereby minimizing the influence of moisture or a low pH environment thereon. In addition, a production amount of related substances was significantly reduced.
The content of the basic additive is 2 to 13 parts by weight based on 100 parts by weight of the proton pump inhibitor or a pharmaceutically acceptable salt thereof. When the content of the basic additive was less than 2 parts by weight, drug stability was decreased in a low pH environment, and a production amount of related substances increased. On the other hand, when the content of the basic additive was greater than 13 parts by weight, a discoloration problem occurred under a moisture or humidity condition.
The basic additive may include one or more selected from the group consisting of NaOH, NaHCO3, CaCO3, MgCO3, KH2PO4, K2HPO3, Ca(OH)2, Mg(OH)2, Na2HPO4, MgCO3, NaH2PO4, Na3PO4, calcium trichloride phosphate, arginine, lysine, histidine, meglumine, aluminum magnesium silicate, aluminum magnesium metasilicate and pharmaceutically acceptable salts thereof, preferably NaOH.
In the present disclosure, the oral solid preparation composition may further include one or more selected from the group consisting of a diluent, a water-soluble polymer, and an enteric substrate.
The diluent refers to a substance capable of maintaining a certain volume of granules. As the diluent, any diluent which does not affect the action of a proton pump inhibitor may be used. For example, the diluent may be one or more selected from the group consisting of mannitol, sucrose, lactose, sorbitol, xylitol and glucose, preferably lactose.
The water-soluble polymer is added to delay the release of a drug. As the water-soluble polymer, any water-soluble polymer which does not affect the action of a proton pump inhibitor may be used. For example, one or more selected from the group consisting of hydroxypropyl cellulose, hydroxypropyl methyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, hydroxybutyl cellulose, hydroxypentyl cellulose and hydroxypropyl butyl cellulose may be included. Preferably, hydroxypropyl methyl cellulose may be used.
The enteric substrate acts to suppress the release of a drug in the stomach. In the specification, “enteric” means a characteristic of not being disintegrated and dissolved for 2 hours in a gastric fluid condition (near pH 1.2), but being rapidly disintegrated and dissolved within 1 hour in an intestinal fluid condition (near pH 7.2). As the enteric substrate, any enteric substrate which does not affect the action of active ingredients may be used. For example, one or more selected from the group consisting of a poly(methacrylic acid, methyl methacrylate) copolymer (e.g., Eudragit L, Eudragit S, manufactured by Evonik, Germany), hydroxypropyl methylcellulose acetate succinate, hydroxypropyl methylcellulose phthalate and carboxymethylethylcellulose may be used. Preferably, a poly(methacrylic acid, methyl methacrylate) copolymer may be used.
Meanwhile, the present disclosure provides an oral solid preparation including the oral solid preparation composition. The oral solid preparation may be any one formulation selected from the group consisting of a granule, a pellet, a tablet and a capsule.
The oral solid preparation may further include one or more selected from the group consisting of mannitol, a disintegrant, a diluent and a lubricant. For example, when a formulation of the oral solid preparation according to the present disclosure is a tablet, granules prepared from the oral solid preparation composition may further include one or more selected from the group consisting of mannitol, a disintegrant, a diluent and a lubricant.
The mannitol serves to increase flowability of the oral solid preparation composition. When mannitol is included, an oral solid preparation composition having excellent mixing uniformity and fluidity may be provided.
The disintegrant serves to facilitate the collapse or disintegration of a solid formulation after oral administration. The disintegrant may include one or more selected from the group consisting of microcrystalline cellulose, low-substituted hydroxypropyl cellulose, sodium croscarmellose, sodium starch glycolate, sodium carboxymethyl cellulose, calcium carboxymethyl cellulose and crospovidone.
The diluent is additionally added to the oral solid preparation prepared using the oral solid preparation composition, and types thereof have been described above.
The lubricant serves to improve the fluidity of amorphous dexransoprazole particles, prevent inter-particle friction, and prevent amorphous dextransoprazole particles from adhering to a tablet machine. The lubricant may include one or more selected from the group consisting of magnesium stearate, stearic acid, zinc stearate, calcium stearate, talc, sodium stearyl fumarate, talc, silicon dioxide and colloidal silicon dioxide.
The oral solid preparation provided according to the present disclosure may further include a core including the oral solid preparation composition, a water-soluble coating layer covering a surface of the core, and an enteric coating layer covering a surface of the water-soluble coating layer. When the oral solid preparation is designed as a double coating preparation in such a form, acid resistance may be secured so that drug release in the stomach may be suppressed and drug release in the intestines may be promoted. Accordingly, patient administration compliance may be improved.
The enteric coating layer is an outermost coating layer of the oral solid preparation according to the present disclosure and serves to suppress the release of a drug in the stomach. Such an enteric coating layer may include one or more selected from the group consisting of hydroxypropyl methyl cellulose phthalate (HPMCP), hydroxypropyl methyl cellulose acetate succinate (HPMCAS), cellulose acetate phthalate, and derivatives thereof.
The water-soluble coating layer is a coating layer present between the core including the oral solid preparation composition and the enteric coating layer, allows the enteric coating layer to be effectively and stably coated, and serves to minimize influence of pH on a proton pump inhibitor upon coating of the enteric coating layer. Such a water-soluble coating layer may include one or more selected from the group consisting of cellulose ether, polyvinylpyrrolidone, and polyvinyl alcohol. Here, the cellulose ether may include one or more selected from the group consisting of hydroxyalkyl cellulose, hydroxyalkyl alkyl cellulose, preferably one or more selected from the group consisting of hydroxypropyl cellulose, hydroxypropyl methyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, hydroxybutyl cellulose, hydroxypentyl cellulose and hydroxypropyl butyl cellulose.
In addition, the present disclosure provides the method of preparing an oral solid preparation, the method including (1) preparing a mixed powder including a proton pump inhibitor or a pharmaceutically acceptable salt thereof; (2) preparing a binding liquid including a basic additive; (3) combining the mixed powder and the binding liquid, and then drying the same; and (4) granulating a dried product obtained by the step (3) to prepare granules.
Hereinafter, a method of preparing an oral solid preparation according to an embodiment of the present disclosure is described in detail with reference to
(1) Mixed Powder Preparation Step
This step is a step of preparing a mixed powder including a proton pump inhibitor or a pharmaceutically acceptable salt thereof. Here, the mixed powder may further include one or more selected from the group consisting of a diluent and a water-soluble polymer. In addition, the types of the proton pump inhibitor, the diluent and the water-soluble polymer used in the present disclosure have been described above.
This step may include a process of sieving the proton pump inhibitor or a pharmaceutically acceptable salt thereof and an additional additive (e.g., a diluent and/or a water-soluble polymer) during preparation of the mixed powder. The sieving process is preferred because a mixed powder having a desired particle size in a uniformly mixed state may be provided through the sieving process.
(2) Binding Liquid Preparation Step
This step is a step of preparing a binding liquid including a basic additive. The content of the basic additive is 2 to 13 parts by weight based on 100 parts by weight of the proton pump inhibitor or a pharmaceutically acceptable salt thereof. The types of the basic additive have been described above.
The oral solid preparation according to the present disclosure is prepared by a wet granulation method. According to a general wet granulation method, a mixture of an active ingredient, such as a proton pump inhibitor, and an additive is combined with a binding liquid, followed by a drying process, etc. In such a conventional wet granulation method, a basic additive included in the mixture is combined with a binding liquid. In this case, the basic additive should be added in a larger amount than a proton pump inhibitor to obtain a solid preparation having desired stability. However, when a large amount of basic additive is included as described above, the size of a tablet to be finally ingested increases, which causes a problem of discomfort in taking drugs. As a result of diligent research to solve this problem, the present inventors confirmed that a binding liquid applicable to a wet granulation method may be prepared using only a small amount of basic additive when granules are prepared, after preparing a binding liquid including a basic additive, through a process of combining the mixed powder prepared according to the step (1) with the binding liquid and drying the same, so that an oral solid preparation having excellent stability may be prepared, thus completing the present disclosure.
A solvent for preparing the binding liquid may include water; and at least one organic solvent miscible with water. For example, the organic solvent may be selected from ethanol, isopropanol and acetone, preferably acetone having a boiling point of 60° C. or less, because a proton pump inhibitor such as dexlansoprazole is sensitive to temperature. For example, granules including dexlansoprazole may be discolored when dried at high temperature. Accordingly, an organic solvent that has a low boiling point and is applicable to manufacture of pharmaceuticals is preferred. However, since the basic additive used in the present disclosure is not dissolved in the organic solvent, a binding liquid may be prepared through the following steps.
In particular, the step of preparing the binding liquid may include (a) dissolving the basic additive in water, and (b) adding the organic solvent to a solution obtained by the step (a) and mixing the same. In addition, the step of preparing the binding liquid may further include a step of adding an enteric substrate to a mixed solution obtained according to the step (b) and dispersing the same. Here, the types of enteric substrate used have been described above.
(3) Combination and Drying Step
This step is a step of combining the mixed powder obtained by the step (1) with the binding liquid obtained by the step (2), and then drying the same. Here, the combining refers to a process of mixing the binding liquid with the mixed powder to prepare wet granules.
Wet granules formed by combining the mixed powder with the binding liquid may be dried through a sieving step. Here, the sieving step refers to a process of filtering the wet granules through a sieve to sort particles having a predetermined size or less.
The drying process may be performed in a temperature range of 20 to 60° C., preferably about 50° C. or less, more preferably about 40° C. or less, most preferably 20° C. to 40° C., in consideration of the stability of the proton pump inhibitor using air drying, fluid bed drying, oven drying or microwave drying.
(4) Granule Preparation Step
This step is a step of granulating the dried product obtained by the step (3) to prepare granules. The granulation is a process of making the size of granules uniform. In this step, a generally used granulator may be used without limitation. The size of granulated granule particles is preferably 30 mesh or less to provide an oral tablet having a low abrasion degree when subjected to a subsequent tableting process.
The method of preparing an oral solid preparation according to the present disclosure may further include a step of mixing the granules obtained according to the step (4) with one or more selected from the group consisting of mannitol, a disintegrant, a diluent and a lubricant and tableting the same to prepare a tablet. The hardness of the tableted tablet may be 10 to 25 kp. An oral tablet tableted in such a manner may exhibit an abrasion degree of 0.5% or less.
In addition, the method of preparing an oral solid preparation according to the present disclosure may further include a step of coating the tableted tablet with a water-soluble coating layer; and a step of coating a surface of the water-soluble coating layer with an enteric coating layer. Accordingly, a double-coated oral tablet may be prepared, thereby securing the acid resistance of the tablet and increasing patient administration compliance.
Hereinafter, the present disclosure will be described in more detail with reference to the following examples, but the present disclosure is not limited to the examples.
100 parts by weight of dexlansoprazole, 108.3 parts by weight of a diluent, and 166.7 parts by weight of a water-soluble polymer were mixed to prepare a mixed powder.
Next, 5.8 parts by weight of sodium hydroxide (NaOH), as a basic additive, was dissolved in 58.3 parts by weight of purified water and 50 parts by weight of acetone was added thereto, followed by mixing. In the mixed solution, 25 parts by weight of an enteric substrate was dispersed, thereby preparing a binding liquid.
Next, the binding liquid was added to and mixed with the mixed powder, followed by drying at 55° C. for 2 hours through a sieving process. In the sieving process, a wet powder was screened using a 14-mesh sieve.
Next, a dried product obtained through the drying process was granulated to prepare granules. Here, granules having a particle size of 30 mesh or less were screened through the granulation process.
Granules were prepared in the same manner as in Example 1 except that the contents of dexlansoprazole, a diluent, a water-soluble polymer, a basic additive, an enteric substrate, purified water and acetone were adjusted as summarized in Table 1 below. Here, a content unit of each component shown in the following Table 1 is parts by weight.
<Evaluation Methods>
1. Related Substances (%)
The granules prepared according to Examples 1 to 3 and Comparative Examples 1 to 3 were subjected to a stability test. In particular, the contents of related substance B (Imp.B), related substance C (Imp.C) and Dex N-OX sulphoxide, as representative degradation products of dexlansoprazole, and the content of a total of the related substances were measured using liquid chromatography (UPLC). Results are summarized in Table 2 below. Here, the Dex N-OX sulphoxide was 2-[3-methyl-1-oxy-4-(2,2,2-trifluoro-ethoxy)-pyridin-2-ylmethanesulfinyl]-1H-benzoimidazole as a related substance of dexlansoprazole.
HPLC analysis conditions for the related substances were as follows:
Start: mobile phase A:mobile phase B=80:20
25 minutes: mobile phase A:mobile phase B=25:75
35 minutes: mobile phase A:mobile phase B=25:75
2. Dissolution Test
A dissolution rate of granules prepared according to Example 1 was evaluated under the following conditions. A result is illustrated in
Dissolution method: Dissolution method No. 2 of the Korean Pharmacopoeia (paddle method)
Here, the dissolution test was started in an acid solution at pH1.2. After 120 minutes, the acid solution was changed to a pH 7.2 solution containing 5 mM sodium lauryl sulfate, and then the dissolution test was continued for a total of 210 minutes.
Examining Table 1, a related-substance production rate in the granules prepared according to Comparative Example 2, in which the content of a basic additive (NaOH) was 15 parts by weight based on 100 parts by weight of dexlansoprazole, was similar to those in the granules prepared according to Examples 1 to 3 in which the content of a basic additive (NaOH) was 2 to 13. However, it can be confirmed from
In addition,
The embodiments disclosed in the present disclosure are not intended to limit the technical spirit of the present disclosure, but rather to describe the present disclosure. The scope of the present disclosure should be interpreted by the following claims, and all technical ideas falling within the scope of the present disclosure should be interpreted as being included in the scope of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2017-0083891 | Jun 2017 | KR | national |
| 10-2018-0006687 | Jun 2017 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2018/007394 | 6/29/2018 | WO | 00 |
