The present invention relates generally to drive mechanisms used in printing press and more specifically drive mechanisms used in a folder of a printing press.
U.S. Publication No. 2009/0217833 discloses a pitch changing device. The pitch changing device includes an upper roller mounted on an upper axle, a lower roller mounted on a lower axle, the upper and lower rollers forming a roller nip and a motor driving the upper and lower rollers in opposite directions. The motor has an electronic cam velocity profile designed to increase or decrease pitch of the printed products by increasing or decreasing the velocity of the printed products, respectively.
U.S. Pat. No. 6,572,097 purportedly discloses a signature slow-down section in a folder of a printing press for slowing down signatures. The folder is driven by a folder drive mechanism. The signature slow-down section includes a frame, a slow-down mechanism supported by the frame and a motor connected to the slow-down mechanism for rotatably driving the slow-down mechanism separately from the folder drive mechanism.
A folder, for example, a pinless combination folder such as the PCF-3 manufactured by Goss International Americas, Inc. may produce a full range of product types including, for example, magazine, delta fold, digest, tabloid and slim jim products. The PCF-3 includes a double cut process that separates signatures in two steps to maintain continuous, positive control. A dynamic diverter positioned in-line with the product flow minimizes jams when splitting the stream and a speed matched slowdown in the quarterfolder slows signatures smoothly without marking.
Offset couplings, elliptical gears, planetary gear devices and Schmidt couplings are used to connect shafts that may be misaligned or are not collinear. However such devices may not be industrial enough to withstand the demanding requirements of the eccentric tube style slow downs or requirements of current folders.
In a printing operation, printed products or signatures move through a printing press at maximum press speeds which may be considerably faster than speeds that can be accommodated in equipment downstream such as folders, and more specifically, choppers and fans. Slowing down the printed products reduces forces acting on the printed products, allows for better control of the printed products and produces more accurate final products.
In known printing press equipment, a deceleration or slowdown mechanism may be utilized to decelerate printed products as printed products exit a printing section of a printing press. The deceleration mechanism implements mechanical structures that may include Schmidt couplings which engage and decelerate the individual printed products or signatures. The constant stress of multiple decelerations for a substantial number of signatures encountered in commercial printing operations causes durability problems with known deceleration solutions.
Previous attempts to improve the prior art include designing larger couplings, electronic cam slow downs and torque limiters.
An object of present invention is to provide a more robust design to address the failures in the field including the demanding requirements of eccentric tube style slow downs. The present invention may replace Schmidt couplings on legacy slow-down or deceleration devices such as those used on the GOSS PCF-3 folder.
The present invention provides a printing press. The printing press includes at least one printing unit printing on a web, a folder for forming the web into a plurality of signatures, the plurality of signatures traveling in a stream at an initial pitch and a pitch changing device for changing the initial pitch of the plurality of signatures in the stream. The pitch changing device includes a first orbiting member orbiting about a first axis and rotating about a second axis and a second orbiting member orbiting about a third axis and rotating about a fourth axis. The first orbiting member and second orbiting member form a nip and the nip receives a stream of signatures. The first and second orbiting members vary a velocity of the signatures so as to alter the initial pitch.
The present invention also provides a folder. The folder has a drive mechanism. The drive mechanism includes a first input member rotating in a first direction about a first axis, a second input member concentric with the first input member and rotating in a second direction about the first axis. The second direction is opposite to the first direction. The drive mechanism also includes a plurality of cams connected to the second input member and an orbiting output member. The orbiting output member rotates about a second axis and orbits about the first axis. The second axis is connected to a point on the first input member; the second axis rotates about the first axis. The drive mechanism further includes a plurality of cam followers connected to the orbiting output member and contacting the plurality of cams, the plurality of cam followers rotating about the second axis in the second direction.
The present invention further provides a method for changing a pitch between consecutive signatures in a signature stream. The method includes the steps of moving a plurality of signatures at an initial velocity and an initial pitch, rotating a nip of a first nip segment and a second nip segment at an initial velocity, receiving a plurality of signatures at the nip, rotating the first nip segment about a first axis and the second nip segment about a second axis, orbiting the first nip segment about a third axis and orbiting a second nip segment about a fourth axis so as to change the initial pitch of the plurality of signatures.
The invention will be better understood from a reading of the following description, given purely by way of example, with reference to the appended drawings, in which:
After printing, web 101 may be slit into a plurality of ribbons by a slitter 116, if desired. The ribbons may be combined and transported to a former 120 for longitudinal folding. The former fold 122 is in line with a direction of travel A of web 101. Printing press 100 may include a folder 110 for folding, cutting and processing web 101 into signatures 102.
Folded web 101 may be transported through a plurality of nip rolls 130 to a cutting section 128 of folder 110. Tapes 132 may be used to guide web 101 through cutting section 128 and a folding section 140. Tapes 132 are supported by guide rollers 134. In one embodiment, cutting section 128 includes two pairs of cutting cylinders 136. Cutting cylinders 136 cut web 101 into signatures 102. The first pair of cutting cylinders 136 may partially cut or perforate the web, the second pair of cutting cylinders 136 may provide a final cut to cut signatures 102 from web 101. Signatures 102 are then gripped by grippers on collect cylinder 142 in folding section 140. Grippers may be pinless grippers, for example, mechanical or vacuum grippers, or grippers may be pins. Signatures 102 may be transported around collect cylinder 142 as many times as desired so additional signatures 102 may be deposited at the same gripper location on collect cylinder 142. The collected signatures 102 are transferred to a jaw of jaw cylinder 144. Alternatively, the collect cylinder 142 may run in straight mode and only one signature 102 will be transferred to a jaw of jaw cylinder 144.
In another preferred embodiment, an additional jaw or folding cylinder 146 may be provided to create an extra fold in the collected signature(s) 102 if desired. In a further preferred embodiment, a single cutting cylinder 137 may cut signatures 102 from web 101 in a single cut against collect cylinder 142.
Signatures 102 are subsequently separated into two signature streams 152, 154 via a diverter 150 located downstream of cutting section 140. In accordance with the present invention, a drive mechanism 160 may slow down signatures 102 and change an initial pitch of signatures 102 in streams 152, 154. From drive mechanism 160, signatures 102 may be transported to a chopper folder or quarter folder 170, a fan 180 and a conveyor 190 for delivery or further downstream processing.
As shown in
A plurality of cams or cam surfaces 206 are connected to second input member 202. As shown in
First input member 200 and second input member 202 share a common first center axis or point A and are thus concentric with each other. First input member 200 and second input member 202 both rotate about first point or axis A. Input members 200 and 202 rotate at equal speeds; however, members 200 and 202 rotate in opposite directions. For example, as indicated in
A third output drive member 204 rotates about a second center point or axis B. Second center point or axis B is fixed to first input drive member 200 and therefore second axis B rotates about first axis A at the same speed and direction as first input drive member 200. Thus, second axis B rotates counterclockwise about first axis A. As a result, third output drive member 204 rotates about second axis B and orbits first axis A described below in more detail.
Third output drive member 204 includes a plurality of cam followers 208. As shown in
Cam surfaces 206 are integral with or attached to second input drive member 202 and, as a result, rotate in the same direction and at the same speed as second input drive member 202. Thus, cam surfaces rotate about first axis A in the clockwise direction C with second input drive member 202.
Cam followers 208 are following cam surfaces 206. The contact between cam followers 208 and cam surfaces 206 forces cam followers 208 to rotate about second axis B at the same rotary speed and direction as cam surfaces 206 and second input drive member 202. Thus, cam followers 208 rotate about second axis B in the clockwise direction C.
Now, second axis B is rotating about first axis A in a counterclockwise direction at the same speed as first input drive member 200. Second input drive member 202 is rotating at the same speed as second axis B and first input drive member 200, however, in the opposite direction, clockwise. These rotations in addition to the clockwise rotation of cam followers 208 forces third drive output member 204 to rotate about second axis B at the same rotary speed and direction as second input drive member 202, thus, in the clockwise direction C.
Third output drive member 204 is rotating clockwise about the second center axis B which is rotating counterclockwise about first axis A, so third input drive member 204 is forced to follow and orbit around first axis A while at the same time rotating at an equal speed and in the same direction, clockwise, as second drive input member 202. Since the center of third output drive member 204, second axis B, is orbiting around first axis A, third output drive member 204 moves away from a ground 210 through a first half of an orbit about point A as represented by far distance D2 and approaches ground 210 through a second half of the orbit about point A represented by near distance D1. Since third output drive member 204 rotates at a constant speed about second axis B, the tangential velocity of any point at a fixed distance from second axis B also remains constant.
The properties of orbiting drive mechanism 160 may be used to create a pitch changing device to reduce or increase the speeds and pitches of signatures as signatures interact with orbiting drive mechanism 160.
Nip wheel 212 orbits about first axis A with third output drive member 204. However, nip wheel 212 is connected to third output drive member 204 in such a way that nip wheel 212 is concentric with first input drive member 200 and second input drive member 202 about first axis A. In a preferred embodiment, half nip wheel 212 has an increasing thickness along a circumference of third output drive member 204 as shown thereby providing an eccentric nip 220 (
By arranging nip wheel 212 on third drive output member 204 in this manner, a point X (See
As shown in
As discussed above, any number of cam followers with any desired diameter may be arranged to create the desired orbital output disclosed in accordance with the present invention.
As shown in
The present invention may be used on any machine that desires to vary the pitch and velocity of an incoming product stream.
In addition, the present invention may be used as a drive mechanism that provides offset coupling. For example, if first input drive member 200 is held stationary, and second input member 204 is rotating with cam surfaces 206 then cam followers 208 and third output drive member are forced to rotate at a constant velocity at the offset of the eccentric, thus about second axis B.
Furthermore, the present invention may be used in a manner in which the second input drive member 202 and cam surfaces 206 are held stationary and first input drive member 200 is rotating. As a result, cam followers 208 engaging cam surfaces 206 orbit around first axis A causing third input member 204 to also orbit around first axis A without rotating a position of nips 220. An indexing device may incorporate this embodiment.
In the preceding specification, the invention has been described with reference to specific exemplary embodiments and examples thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of invention as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative manner rather than a restrictive sense.
Priority is hereby claimed to U.S. Provisional Application No. 61/459,278 filed on Dec. 10, 2010, the entire disclosure of which is hereby incorporated by reference herein.
Number | Date | Country | |
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61459278 | Dec 2010 | US |