This application claims priority of Japanese Patent Application No. 2008-038857 filed Feb. 20, 2008 which is incorporated herein by reference in its entirety.
The present invention relates to an active organic EL display module in which pixels are arranged in a matrix, each pixel having an organic EL element for display use and a TFT that controls current supply to the organic EL element.
As shown in
Further, as shown in
An image data signal, a horizontal synchronization signal, a pixel clock, and other drive signals are supplied to the source driver 10, and a horizontal synchronization signal, a vertical synchronization signal, and other drive signals are supplied to the gate driver 12. The data lines Data extend from the source driver 10 for the respective columns of the pixels 14 in the vertical direction, while the gate lines Gate extend from the gate driver 12 for the respective rows of the pixels 14 in the horizontal direction.
When the gate line (Gate) extending in the horizontal direction is set to a high level to turn on the selection TFT 2, and, while in this state, a data signal having a voltage based on the display brightness is fed to the data lines extending in the vertical direction, a data signal is stored in the storage capacitor C. Subsequently, the drive TFT 1 supplies a drive current based on the data signal stored in the storage capacitor C to the organic EL element 3, and the organic EL element emits light.
Here, the current and the amount of luminescence in the organic EL element 3 are substantially proportional to each other. Typically, a voltage (Vth) that causes a drain current to start to flow at a level near the black level of an image is applied across the gate and the PVdd (Vgs) of the drive TFT 1. Further, as an amplitude of the image signal, an amplitude by which a predetermined brightness is achieved at a level near the white level is applied.
Here, when a single pixel is driven at a certain input voltage, its brightness varies with Vth of the drive TFT 1. An input voltage near PVdd-Vth is equivalent to a signal voltage for displaying black color. Likewise, a slope (μ) of a V-I curve of the TFT also often varies. In such a case, an input amplitude (Vp-p) to achieve a given brightness varies, and an amplitude from a voltage for displaying the black level to a voltage for displaying the white level also varies.
Variance in the Vth or the μ of the drive TFT 1 of the pixels 14 in the display panel (pixel matrix: effective pixel region) usually results in uneven brightness of the display panel. In order to correct such uneven brightness, the pixels are illuminated at several different signal levels, and panel currents flowing therein are measured to thereby obtain V-I curves of the drive TFTs 1 of the individual pixels. Then, unevenness in brightness can be reduced by calculating correction data for each pixel based on the measured V-I curve for each of the pixels, performing calculation using the calculated correction data and the original image data signal, and supplying the result to the panel (see U.S. Pat. Nos. 7,345,660; 6,633,135; 7,199,602, 6,518,962 and U.S. Patent Application Publication No. 2007/0210996).
Further, although stray capacitance and resistance components caused by wiring are not illustrated in the pixel circuit shown in
In order to address such a problem, U.S. Pat. No. 7,071,635 discloses predicting currents flowing in pixels of a horizontal line from data of all the pixels of the horizontal line, obtaining voltage drops in data voltages supplied to the pixels based on resistance in the power supply line and the predicted currents, and supplying image data signals corrected based on the obtained result. With such a configuration, it is possible to virtually cancel the voltage drop caused by the resistance components in the power supply line extending in the horizontal direction.
However, in this case, resistance in the vertical power supply line which connects between power supply lines of the horizontal lines and supplies power to these horizontal power supply lines must be negligible. If the vertical power supply line includes a resistance component, the brightness changes in the vertical direction due to a voltage drop caused by the resistance component.
As described above, a pixel current is measured by writing pixel data in the storage capacitor C and then monitoring the PVDD or the CV current. However, the current to be measured changes due to, for example, wiring resistance and stray capacitance, and gradually increases after the pixel data are written in the storage capacitor C. As such, the current must be measured after the current is sufficiently stabilized, and a considerable amount of time is required to measure pixel currents for all effective pixels after stabilization.
In addition, an unevenness correction value does not usually take into consideration a supply voltage drop at a pixel circuit. The accuracy of such correction therefore becomes worse as the voltage to be supplied to the pixel is reduced. It is thus understood that supply voltage drops are preferably corrected at the same time as unevenness in the pixels, as in U.S. Pat. No. 7,071,635 as described above. However, when a vertical PVDD line includes a resistance component, uneven distribution of supply voltages occurs in the vertical direction, and this causes display unevenness.
According to one aspect, the present invention is an active organic EL display module which has pixels arranged in a matrix, each of the pixels having an organic EL element for display use, and a TFT for controlling current supply to the organic EL element, the active organic EL display module further including: a plurality of power supply lines, each provided for one horizontal line of pixels and supplying power to pixels of the corresponding horizontal line; a voltage drop correction unit that obtains a voltage drop occurring before arrival at the pixel, based on resistance in the plurality of power supply lines and currents flowing therein, and that corrects display data so as to cancel the obtained voltage drop at the pixel; and a display unevenness correction unit that corrects uneven brightness caused by a variation in a TFT characteristic of the pixel by performing calculation using display data of the pixel and correction data of the pixel obtained in advance, and, in this module, a plurality of independent wiring terminals are provided on an end portion of a substrate on which the pixels are formed; and the plurality of power supply lines are separated into groups each having one or more power supply lines, and are connected to the independent wiring terminals on a per-group basis.
According to another aspect, the present invention is an active organic EL display module which has pixels arranged in a matrix, each of the pixels having an organic EL element for display use and a TFT for controlling current supply to the organic EL element, the active organic EL display module further including: a plurality of power supply lines, each provided for one horizontal line of pixels and supplying power to pixels of the corresponding horizontal line; a voltage drop correction unit that obtains a voltage drop occurring before arrival at the pixel based on resistance in the plurality of power supply lines and currents flowing therein, and that corrects display data so as to cancel the obtained voltage drop at the pixel; and a display unevenness correction unit that corrects uneven brightness caused by a variation in a TFT characteristic of the pixels by performing calculation using display data of the pixel and correction data of the pixels obtained in advance, and, in this module, a plurality of independent wiring terminals are provided on an end portion of a substrate on which the pixels are formed; the plurality of power supply lines are separated into groups each having one or more power supply lines, and are connected to the independent wiring terminals on a per-group basis; and connection terminals are connected by a conductor.
Further, each of the groups preferably includes a single power supply line, and the plurality of power supply lines are connected to the independent wiring terminals, respectively.
A method of manufacturing the active organic EL display module according to an aspect of the present invention includes collecting unevenness correction data by applying a voltage from outside to only the wiring terminal portion of a group including a power supply line of a horizontal line to which a measurement target pixel belongs and measuring currents flowing in a corresponding single or plurality of power supply lines; and assembling all the wiring terminals by coupling them by a conductor.
Further, it is preferable to apply a voltage from outside to the wiring terminal portion of a group including a plurality of power supply lines and measure currents flowing in the power supply lines of the group simultaneously, thereby collecting unevenness correction data for a plurality of pixels simultaneously.
According to the present invention, a measurement time of data used in correcting display unevenness can be reduced, and, further, influence of a resistance component in a power supply line extending in the vertical direction can be removed, to thereby prevent occurrence of display unevenness.
An embodiment of the present invention will be described hereinafter by reference to the drawings.
In the present embodiment, power supply lines for supplying power to pixels arranged in a matrix are provided for respective horizontal lines of pixels, and one end or both ends of these power supply lines extending in the horizontal direction are connected for each line or for each plurality of lines and are further connected to independent wiring terminals on an end portion of the substrate on which the pixels are formed.
When measuring a pixel current during the manufacturing process, a voltage is applied from outside only to a wiring terminal connected to a horizontal line to which a pixel to be measured belongs, and a current flowing in the power supply line is then measured. After measurement, all the wiring terminals are coupled by way of a wiring material, which has low resistance and is connected to the wiring terminals, and connected to a panel drive power supply.
Because, during measurement of a pixel current, PVDD lines except for the PVDD line to which the horizontal line of the measured pixel is connected are unconnected, it is possible to remove pixel currents including leak currents occurring during light-off time and improve the measurement accuracy. In addition, parasitic capacitance of the PVDD line is lowered (capacitance component shown as the distributed constant 3 in
When resistance in the power supply lines in the horizontal direction and voltage drops caused by currents flowing therein are not negligible, and, when the resistances and the voltage drops influence the evenness in brightness, the voltage drops occurring before reaching the pixels are obtained by calculation to correct display data so as to cancel the voltage drops.
Here, jLm denotes a current flowing from the left side PVDD terminal 35 shown in
In addition, when only the left side PVDD terminal 35 is connected to the power supply as shown in
Because currents im1 to imN that flow in the pixels of the horizontal line (line m) can be obtained from image data of the pixels, the voltage drop ΔVmn that occurs before reaching the nth pixel in the horizontal direction can be obtained by calculation, provided that Rh1, Rh2, and Rh are known beforehand.
As such, by adding ΔVmn of the voltage drop to the image data for each of the pixels, it is possible to correct a decrease in the pixel currents in the horizontal PVDD line.
Image data (Dmn) before D/A conversion and an image drive voltage (voltage Vmn of the data line) are in a proportional relationship. Therefore, if the proportionality constant is A, then Dmn=AVmn, and ΔDmn=AΔVmn hold true. Further, in a display device having a function of performing gamma correction to achieve a linear relationship between input data and a pixel current, pixel current (imn) and image data before gamma correction (dmn) are in a proportional relationship. Therefore, if K is the proportionality constant, then imn=Kdmn. If JLm=AjLm, Expression 1 and Expression 2 can also be expressed as follows using image data before and after γLUT.
That is, the following expression is obtained from Expression 1.
The following expression is further obtained from Expression 2.
In addition, when the left side PVDD terminal alone is connected to the power supply, the following expression holds true:
First, the following expression is obtained from Expression 3.
During measurement of a current, as shown in
For normal screen display, the image processing and test signal generating block 60 outputs image signals to be supplied to the panel based on image signals supplied from outside. This pixel signals from the image processing and test signal generating block 60 are supplied to a γLUT and IR drop correction calculation block 64. The γLUT and IR drop correction calculation block 64 performs gamma correction and corrects a voltage drop in the power supply line. An output from the γLUT and IR drop correction calculation block 64 is supplied to an unevenness correction block 66. The unevenness correction block 66 corrects the image signals based on correction data for each pixel which are stored in a correction data memory 68. The correction data memory 68 stores correction data for each pixel which are calculated based on a pixel current measured by turning on each pixel.
Further, the TCON and image processing board 30 is provided with a timing generation circuit 70, and the timing generation circuit 70 outputs, for example, a pulse for driving each of the blocks and a pulse for driving a driver on the panel.
Here, during measurement of a pixel current, the timing generation circuit 70 is permitted to output a timing signal which differs from one for normal display operation, in order to measure all the pixels at high speed. This way, the measurement can be completed at high speed. In such a case, it is necessary to design the source driver and the gate driver of the panel 38 so as to operate in response to the timing signal used in measuring the pixel current.
A circuit configuration of a current measurement board 39 will be described hereinafter.
The PVDD terminals 35 of the panel 38 are selected individually via a PVDD line selector 49 and connected to a negative input of an OP amplifier 41. The PVDD voltage is supplied to a positive input terminal of the OP amplifier 41. A pixel current Ipvdd is supplied from the PVDD terminal 35, and a feedback resistor R1 is located between a negative input terminal and an output terminal. Therefore, a voltage of (PVDD voltage+Ipvdd×R1) is output at an output terminal of the OP amplifier 41.
The output from OP amplifier 41 is input to a negative input terminal of an OP amplifier 42 via a resistor R2. A feedback resistor R3 is located between an output terminal and the negative input terminal of the OP amplifier 42, and a predetermined feedback voltage value (described later) is supplied to a positive input terminal of the OP amplifier 42. The gain of the OP amplifier 42 is therefore determined by the resistors R2 and R3. Resistance values of the resistors R2 and R3 are set such that an input to an A/D converter 44 (in a subsequent process) has optimal amplitude.
An output from the A/D converter 44 is supplied to the CPU 46. Here, the A/D converter 44 performs A/D conversion during a predetermined pixel current measurement period. The CPU 46 calculates a difference between current values obtained when a pixel current is made to flow (light-on period) and when the pixel current is stopped (light-off period), and sets the result as the pixel current of that pixel. Such a configuration enables removal of a noise component having a longer cycle than these sampling intervals. Further, in such a case, A/D conversion is preferably performed when the pixel current value is sufficiently stabilized as shown in
Further, because a current for one pixel is on the order of μA or less, the total gain up to the A/D converter 44 is very large, and the DC level of the output from the OP amplifier 42 is very unstable. Therefore, by feeding a bias voltage back to the OP amplifier 42 based on the A/D output value during the light-off time, a voltage during light-on time and a voltage during light-off time are controlled to fall within an input range of the A/D converter 44.
In this example, the output from the A/D converter 44 is composed of 10 bits, and the output is input to a comparator 48. The comparator 48 compares the output value from the A/D comparator 44 to 10 during light-on time and closes a switch SW1 if the output value is smaller than 10. With such a configuration, an offset power source is supplied to one end of a capacitor C1 via a resistor R4 and charged in the capacitor C1, while the other end of the capacitor 1 is grounded. The charging voltage of the capacitor C1 is supplied to a positive input terminal of an OP amplifier 43. The OP amplifier 43 has an output terminal short-circuited with its negative input terminal and thus stabilizes and outputs the charging voltage of the capacitor C1. An output of the OP amplifier 43 is grounded via voltage-dividing resistors R5 and R6, and a connecting point between the resistors R5 and R6 is supplied to the positive input terminal of the OP amplifier 42.
As such, when SW1 is turned on, and when the charging voltage is supplied to the capacitor C1 and voltage therein becomes higher, the bias voltage supplied to the positive input terminal of the OP amplifier 42 increases.
Further, when the output value during light-off time is larger than 20, the comparator 48 closes a switch SW2. With such a configuration, one end of the capacitor C1 is grounded via the resistor R4, and the charging voltage of the capacitor C1 decreases. The bias voltage of the OP amplifier 42 therefore decreases. In addition, when the output value during light-off time falls between 10 and 20, both SW1 and SW2 are open. Accordingly, the voltage of the capacitor C1 is maintained as is, and the bias voltage of the OP amplifier 42 is maintained. In order to avoid the influence of noises caused by ON and OFF operations of the switches, the ON and OFF operations are preferably performed in an intermittent manner by turning off all the pixels when, for example, measurement of one horizontal line or one vertical line is completed, and both SW1 and SW2 are preferably kept in the OFF state during times other than such period—that is, during measurement of a pixel current. Further, while the response speed is determined according to the duration in which SW1 or SW2 is kept ON and a time constant obtained from C1×R4, the response speed is advantageously set as slow as possible within the required range to decrease influence on the measurement accuracy. During measurement of a pixel current, various timings are controlled by a timing clock from a timing generating circuit 72 which is provided on the current measurement board 39.
As such, with the configuration shown in
As shown in
Although in this example PVDD voltage is sequentially supplied to each of the horizontal lines and measurement is performed pixel by pixel, it is also possible to provide a plurality of circuits for current measurement and measure currents while applying voltages to a plurality of PVDD lines simultaneously. In such an example, it is possible to simultaneously select gates of the horizontal PVDD lines to which voltages are supplied and measure currents of a plurality of pixels within the same column. It is thus possible to reduce the measurement time.
Further, although in the present example the pixel currents are measured while pixels to be measured are shifted from one to another in the vertical direction, the pixel currents can be measured in the horizontal direction. In such a case, until measurement of a single horizontal line is completed, power supply of a horizontal PVDD and a gate line of the line are kept ON, and the pixel to be measured is shifted from one to another while being turned on and off. In such a case, it is also preferable to obtain a current of a pixel by employing a difference between current values during light-on time and during light-off time as shown in
The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention.
Number | Date | Country | Kind |
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2008-038857 | Feb 2008 | JP | national |