The present invention relates to an organic EL element.
There is an organic electroluminescence (EL) element as one of light sources for an illumination device or a display. The organic EL element has, for example, an organic layer provided between an anode (hole injection electrode) and a cathode (electron injection electrode). A technique relating to the organic EL element is disclosed in, for example, Patent Document 1 and Patent Document 2.
Patent Document 1 discloses that Ga is used as a cathode. In addition, Patent Document 2 discloses that a Ga-based metal and an alkali metal or an alkali-earth metal are contained in a cathode.
[Patent Document 1] Japanese Unexamined Patent Application Publication No. 2006-48946
[Patent Document 2] Japanese Unexamined Patent Application Publication No. 2006-144112
Since an organic EL element such as an organic EL element includes an organic layer, a sealing structure is required therefor. However, a sealing structure incurs costs. Consequently, the inventors have examined that the structure of an organic EL element is devised in order to simplify a sealing structure using a liquid-state metal which has an electron injection capability and is chemically stabilized as in gallium (Ga).
The invention that solves this problem includes an example in which a sealing structure is simplified in an organic EL element.
According to the invention of claim 1, there is provided an organic EL element including: a first electrode; a second electrode; and an organic layer which is located between the first electrode and the second electrode, wherein a Ga-containing region is included between the second electrode and the organic layer.
The above-mentioned objects, other objects, features and advantages will be made clearer from the preferred embodiment described below, and the following accompanying drawings.
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. In all the drawings, like elements are referenced by like reference numerals and the descriptions thereof will not be repeated.
The first electrode 110 functions as an anode, and at least the conductive layer 134 out of the second electrode 130 functions as a cathode. One of the first electrode 110 and the conductive layer 134 is a transparent electrode having optical transparency. A material of the transparent electrode includes, for example, an inorganic material such as an indium tin oxide (ITO) or an indium zinc oxide (IZO), or a conductive polymer such as a polythiophene derivative.
In addition, the other of the first electrode 110 and the conductive layer 134 includes a metal layer made of a metal selected from a first group consisting of Au, Ag, Pt, Sn, Zn, and In, or an alloy of metals selected from this first group.
The organic layer 120 includes a light-emitting layer. A voltage is applied between the first electrode 110 and the second electrode 130 from a power supply 20, and thus the organic layer 120 emits light. This emission light is emitted to the outside from an electrode out of the first electrode 110 and the conductive layer 134 which serves as a transparent electrode.
The first electrode 110, the Ga-containing layer 132, and the conductive layer 134 are formed using, for example, a vapor deposition method. The organic layer 120 is formed using a vapor deposition method or the coating method. As a coating method, for example, spray coating, dispenser coating, ink jet, or printing may be used. Meanwhile, when the organic layer 120 is formed by a plurality of layers, each of these layers may be formed using the same method, and at least one layer may be formed using a separate method from those of the rest. When the layers are formed using a coating method, examples of coating materials to be used for forming the organic layer 120 may include a polyalkylthiophene derivative, a polyaniline derivative, triphenylamine, a sol-gel film of an inorganic compound, an organic compound film containing a Lewis acid, and a conductive polymer. However, a material constituting the organic layer 120 is not limited thereto.
Meanwhile, the first electrode 110, the organic layer 120, and the second electrode 130 are formed using a substrate. The substrate may be formed of, for example, an inorganic material such as glass, and may be formed of an organic material such as a resin. The substrate may have flexibility. In this case, the thickness of the substrate is, for example, equal to or greater than 10 μm and equal to or less than 1,000 μm. Even in this case, the substrate may be formed of any of an inorganic material and an organic material. In addition, in a thickness direction, the first electrode 110 may be located closer to the substrate than the second electrode 130, and the second electrode 130 may be located closer to the substrate than the first electrode 110. In the latter case, even when a substrate using a resin material is used, it is possible to prevent the organic layer 120 from being deteriorated due to moisture having passed through the substrate.
As shown in these drawings, at an interface between the organic layer 120 and the Ga-containing layer 132, the concentration of carbon lowers drastically toward (or into) the Ga-containing layer 132, and the concentration of Ga rises drastically instead thereof. In the Ga-containing layer 132, the amount of Ga becomes largest. At an interface between the Ga-containing layer 132 and the conductive layer 134, the concentration of Ga lowers drastically toward the conductive layer 134, but the concentration of a conductive material constituting the conductive layer 134 rises drastically instead thereof. Meanwhile, such an analysis can be performed using, for example, a time-of-flight secondary ion mass spectrometer (TOF-SIMS).
According to the present embodiment, Ga is included at an interface between the organic layer 120 and the second electrode 130. Therefore, this layer containing Ga (Ga-containing layer 132) can be used as an electron injection layer. Therefore, as compared to a case where an electron injection layer made of a commonly used alkali metal compound or the like is used, for example, even when deterioration factors such as moisture or oxygen infiltrate into an interface between the second electrode 130 and the organic layer 120, it is possible to reduce a deterioration in the light-emission characteristics of the organic layer 120 due to these deterioration factors. Therefore, it is possible to simplify the sealing structure of the organic EL element 10. Meanwhile, even when an electron transport layer is provided between the Ga-containing layer 132 and the light-emitting layer 123, it is possible to reduce a deterioration in the light-emission characteristics of the organic layer 120. In addition, Ga is a liquid at ordinary temperature, and has high flowability. Therefore, the Ga-containing layer 132 is provided, and thus it is also possible to improve adhesion between the second electrode 130 and the organic layer 120.
The substrate 100 is, for example, a transparent substrate. In the present example, the substrate 100 may be a glass substrate. Thereby, it is possible to inexpensively manufacture the organic EL element 10 excellent in heat resistance or the like.
The substrate 100 may be a film-shaped substrate constituted by a resin material. In this case, it is possible to realize a display having particularly high flexibility. A resin material constituting a film-shaped substrate is, for example, polyethylene terephthalate, polyethylene naphthalate or polycarbonate.
The first electrode 110 is a transparent electrode. The conductive layer 134 includes a metal layer made of a metal selected from a first group consisting of Au, Ag, Pt, Sn, Zn, and In, or an alloy of metals selected from this first group.
Next, a method of manufacturing the organic EL element 10 according to the present example will be described. First, the first electrode 110 is formed on the substrate 100 using, for example, a vapor deposition method. Next, the organic layer 120 is formed using a vapor deposition method or a coating method. Next, the Ga-containing layer 132 is formed using, for example, a vapor deposition method, and then the conductive layer 134 is formed using, for example, a vapor deposition method.
In the present example, the Ga-containing layer 132 can also be used as an electron injection layer. Therefore, as compared to a case where an electron injection layer made of a commonly used alkali metal compound or the like is used, even when moisture or oxygen infiltrates into the organic layer 120, it is possible to prevent the light-emission characteristics of the organic layer 120 from being deteriorated due to the moisture or oxygen. Therefore, it is possible to simplify the sealing structure of the organic EL element 10. When the organic EL element 10 is used as one light-emitting unit in an electronic device, it is possible to prevent the light-emitting area of the light-emitting unit from decreasing (shrinking).
Meanwhile, in the present example, a material constituting the first electrode 110 and a material constituting the conductive layer 134 may be reversed. In this case, light emitted from the organic layer 120 may be designed so as to be emitted from the second electrode 130 side.
The configuration of the substrate 100 is the same as that in Example 1. The conductive layer 134 is a transparent electrode. The first electrode 110 includes a metal layer made of a metal selected from a first group consisting of Au, Ag, Pt, Sn, Zn, and In, or an alloy of metals selected from this first group.
Next, a method of manufacturing the organic EL element 10 according to the present example will be described. First, the conductive layer 134 is formed on the substrate 100 using, for example, a vapor deposition method. Next, the Ga-containing layer 132 is formed using, for example, a vapor deposition method. Next, the organic layer 120 is formed using a vapor deposition method or a coating method. Thereafter, the first electrode 110 is formed using, for example, a vapor deposition method.
In the present example, similarly to Example 1, as compared to a case where an electron injection layer constituted by an organic material is used, even when moisture or oxygen infiltrates into the organic layer 120, it is possible to prevent the light-emission characteristics of the organic layer 120 from being deteriorated due to the moisture or oxygen. Therefore, it is possible to simplify the sealing structure of the organic EL element 10.
Meanwhile, in the present example, a material constituting the first electrode 110 and a material constituting the conductive layer 134 may be reversed. In this case, light emitted from the organic layer 120 may be designed so as to be emitted from the second electrode 130 side.
According to the present example, a drying agent is not included in the inside of the sealing member 200. Therefore, it is possible to simplify the sealing structure of the organic EL element 10. In addition, as is the case with Example 1, even when moisture or oxygen infiltrates into the organic layer 120, it is possible to prevent the light-emission characteristics of the organic layer 120 from being deteriorated due to the moisture or oxygen.
In addition, regarding an adhesive enabling adhesion between the substrate 100 and the sealing substrate 200, an inexpensive adhesive having low sealing properties can be selected, and an effect of extending a product design range is also exhibited. It is possible to allow adoption in a flexible electronic device in which the organic EL element 10 can be used as a display unit, and an effect of suppressing a reduction in a light-emitting area, improving the degree of freedom of design, or the like is exhibited.
According to the present example, the organic EL element 10 is sealed by the sealing resin 210. Therefore, as compared to a case where the sealing member 200 is used, the sealing structure of the organic EL element 10 is further simplified. In addition, an example in the present example is effective in a configuration in which a high sealing technique is required, for example, when a flexible material is used in the substrate 100.
The protective film 220 includes at least a film constituted by an oxide, for example, a film constituted by an aluminum oxide. The film thickness of the protective film 220 is, for example, equal to or greater than 10 nm and equal to or less than 30 nm. The protective film 220 may have a single-layered structure, and may have a structure in which a plurality of metal oxide films are laminated. The protective film 220 is formed using, for example, an atomic layer deposition (ALD) method.
According to the present example, the organic EL element 10 is sealed by the protective film 220. Therefore, as compared to a case where the sealing member 200 is used, the sealing structure of the organic EL element 10 is further simplified. Meanwhile, the sealing resin 210 shown in
An organic EL element 10 having a structure shown in
N,N-di(naphthalene-1-yl)-N,N-diphenyl-benzidene (NPB) having a thickness of 50 nm was used as the hole transport layer 122, and aluminato-tris-8-hydroxyquinolate (Alq) having a thickness of 50 nm was used as the light-emitting layer 123. A Ga layer having a thickness of 1 nm was used as the Ga-containing layer 132, and an Au layer having a thickness of 120 nm was used as the conductive layer 134.
The organic EL element 10 created in this manner was sealed by the sealing member 200 shown in
In addition, an organic EL element 10 according to a comparative example was created. The organic EL element 10 according to the comparative example has the same configuration as that of the organic EL element 10 according to the example, except that the element includes a Li2O layer having a thickness of 0.7 nm instead of the Ga-containing layer 132, and further includes an Al layer having a thickness of 120 nm as the conductive layer 134. In Comparative Example 1, a drying agent was disposed inside the sealing member 200, and in Comparative Example 2, a drying agent was not disposed inside the sealing member 200.
Each of Samples 1 and 2 and Comparative Examples 1 and 2 was driven, and how a light-emitting state changed with a light-emitting time was inspected.
Since both Comparative Example 1 and Sample 1 had a drying agent disposed inside the sealing member 200, there was no change in the light-emitting areas even after the light-emitting time was extended to 2,194 hours.
On the other hand, since Comparative Example 2 did not include a drying agent inside the sealing member 200, the light-emitting time exceeded 675 hours and then a non-light-emitting region was generated. A light-emitting region decreased with an increase in the light-emitting time, and was reduced to approximately ¼ of the initial size when the light-emitting time was extended to 2,194 hours. It is estimated that this is because the organic layer 120 is deteriorated due to moisture or oxygen.
On the other hand, regardless of Sample 2 not including a drying agent in the inside of the sealing member 200, there was no change in the light-emitting area even after the light-emitting time was extended to 2,194 hours. When Sample 2 and Comparative Example 2 are compared to each other, it can be understood that by providing the Ga-containing layer 132, the light-emission characteristics of the organic layer 120 are prevented from being deteriorated due to moisture or oxygen.
The organic EL element 10 used in Example 6 was sealed by the sealing resin 210 shown in
In addition, the same sample was created with respect to the organic EL element 10 according to the comparative example used in Example 6. In Comparative Example 3, the sealing resin 210 was used, and in Comparative Example 4, the sealing resin 210 was not used.
On the other hand, in both Samples 3 and 4, even when the light-emitting time was extended to 2,374 hours, there was little change in the light-emitting areas.
From this, it can be understood that the sealing structure of the organic EL element 10 can be simplified by providing the Ga-containing layer 132. Further, as in Sample 4, it was shown that the sealing structure itself was able to be omitted.
As described above, although the embodiment and examples have been set forth with reference to the accompanying drawings, they are merely illustrative of the present invention, and various configurations other than those stated above may be adopted.
Meanwhile, according to the embodiment and the examples described above, the following invention is disclosed.
(Appendix 1)
An organic EL element including:
a first electrode;
a second electrode; and
an organic layer which is located between the first electrode and the second electrode,
wherein the second electrode comes into contact with the organic layer, and includes Ga at an interface with the organic layer.
(Appendix 2)
An organic EL element including:
a first electrode;
a second electrode;
an organic layer which is located between the first electrode and the second electrode; and
a Ga-containing layer which is located between the organic layer and the second electrode,
wherein in the Ga-containing layer, an element having a highest content rate is Ga.
(Appendix 3)
The organic EL element according to appendix 1 or 2, wherein the first electrode is an anode, and the second electrode is a cathode.
(Appendix 4)
The organic EL element according to appendix 3, further including a substrate
wherein the first electrode, the organic layer, and the second electrode are laminated in this order on one surface side of the substrate.
(Appendix 5)
The organic EL element according to appendix 4, wherein the organic layer includes a light-emitting layer,
the first electrode has a light-transmissive property, and
the second electrode includes a metal layer made of a metal selected from a first group consisting of Au, Ag, Pt, Sn, Zn, and In, or an alloy of metals selected from the first group.
(Appendix 6)
The organic EL element according to appendix 3, further including a substrate,
wherein the second electrode, the organic layer, and the first electrode are laminated in this order on one surface side of the substrate.
(Appendix 7)
The organic EL element according to appendix 6, wherein the organic layer includes a light-emitting layer,
the second electrode has a light-transmissive property, and
the first electrode includes a metal layer made of a metal selected from a first group consisting of Au, Ag, Pt, Sn, Zn, and In, or an alloy of metals selected from the first group.
(Appendix 8)
The organic EL element according to appendix 7, wherein a hole injection layer is included between the first electrode and the organic layer.
(Appendix 9)
The organic EL element according to appendix 8, wherein the hole injection layer includes a molybdenum oxide.
This application claims priority from Japanese Patent Application No. 2013-105629 filed on May 17, 2013, the content of which is incorporated herein by reference in its entirety.
Number | Date | Country | Kind |
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2013-105629 | May 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/081068 | 11/18/2013 | WO | 00 |