The invention is related to an organic EL panel and a panel-combined light-emitting device.
A light transmissive luminescent panel (hereinafter referred to as “luminescent panel”) is known that is configured to transmit light outward through a panel substrate made of a light transmissive material from a light-emitting element disposed on one side of the panel substrate such that the light emission of the light-emitting element is directed to the other side of the panel substrate. An organic EL panel called a “bottom emission type” is an example of such a panel, and includes an organic EL element formed on one side of the panel substrate with a transparent electrode, an organic layer including an emitting layer and a metallic electrode serially laminated thereon, transmitting light from the organic EL element outward through the panel substrate.
A countermeasure against the stray light of the luminescent panel has been devised to make the edge face J1a light-absorbent or light non-transmissive as shown in
On the other hand, when a large panel (tiling panel) is configured with a plurality of the luminescent panels planarly jointed to each other, the joint lines may be undesirably highlighted caused by the above-mentioned stray light on the edge face of the panel substrate in the respective luminescent panels. In order to address this problem, a space between the respective luminescent panels is filled up with a material having a refractive index close to that of the panel substrate or filled up with a light-absorbent or light non-transmissive material, or the edge face of the respective luminescent panels are made to be light-absorbent as described above.
Patent literature reference 1 (Japanese laid-open publication 2005-183352) shows that the joint lines between adjacent panels can be darkened and subdued by using a light scattering means provided between the opposing edge faces of adjacent panels, when producing an illuminating device capable of illuminating a broad area by combining a plurality of the luminescent panels with EL elements.
Patent Literature
Patent Literature 1: Japanese laid-open publication 2005-183352
When using the above-mentioned luminescent panel, such as an organic EL panel, as a display panel, an invisible area occurs on a display screen of a luminescent panel corresponding to the thickness of the panel substrate, in the case of making the edge face of the panel substrate to be light-absorbent, or attaching a light-absorbent or light non-transmissive member to the edge face of the panel substrate as the countermeasure against the stray light.
The actual refractive index nin inside the panel substrate J1 is approximately 1.5 for a glass panel substrate, while the actual refractive index nout outside of the panel substrate is 1.0 for an air. As shown in
θin=sin−1{(nout/nin)×sin 90°}=sin−1(1/1.5)×1=41.8°≡θc
If t0=d×tan θc≦w as shown in
Thus, the missing portion of the display screen caused by the edge face J1a of the panel substrate J1 being light-absorbent or light non-transmissive occurs depending on the relations between the thickness d of the panel substrate, the refractive index of the panel substrate (total reflection critical angle θc) and the distance w (margin) from the edge face J1a to the display screen P. Further, if the display screen is formed by a plurality of pixels arranged in a matrix and the relation between the margin w and t0=d×tan θc is t0>w as shown in
When the display screen P produces a color display by mixing a plurality of pixel colors such as RGB, if a part of Pi is lost as shown in
On the other hand, when the luminescent panel is incorporated in various devices or is installed alone, the outside region of the display screen P (margin) that is not used for display is requested to be minimized so as not to dominate the peripheral space. In addition, in the case that a plurality of display screens are formed on a large-sized panel substrate to produce multiple pieces of the panel, the number of the panel produced from one large-sized panel substrate is reduced as the margin becomes larger, thus manufacturing yield may be reduced and productivity may not be effectively improved. Furthermore, in the case that a large-sized panel is configured with a plurality of luminescent panels being arranged together, the marginal region of the respective luminescent panels forms non light-emitting regions located over the entire display screen, thus the minimization of the marginal region has been requested to improve the display performance of the display screen.
If the marginal region of the luminescent panel is minimized upon the request as described above, the distance w from the edge face J1a to the display screen P is inevitably reduced, and the above-mentioned condition t0=d×tan θc≦w cannot be realized. In other words, in the luminescent panel where the stray light on the edge face of a panel substrate is restricted, the above-mentioned issue of “missing portion” of the display screen may appear when the marginal region is intended to be narrowed.
The present invention is devised to address the problem as described above. An objective of the present invention is to provide a high-grade color display by restricting a reduced mixed color ratio when producing a color display with mixed color pixels, while improving the display performance by restricting the stray light on the edge face of the panel in an organic EL panel (luminescent panel) where a display screen is formed with a plurality of pixels. Another objective of the present invention is to improve the display grade of the entire large-scaled display screen with the joint lines of the respective luminescent panels being subdued, when configuring a tiling panel with a plurality of the organic EL panels (luminescent panels) planarly jointed to each other. Still another objective of the present invention is to restrict a reduced display performance caused by the “missing portion” of the display screen while pursuing a narrower marginal region in an organic EL panel (luminescent panel) where stray light on the edge face of the panel is restricted.
In order to achieve the objectives described above the present invention includes at least elements defined in the independent claims.
According to one aspect of the present invention, an organic EL panel includes an organic EL element having an anode, an organic layer and a cathode laminated on one side of a panel substrate. The organic EL panel transmits light from the organic EL element outward through the panel substrate or a sealing substrate for sealing the organic EL element. The right and left edge faces of the panel substrate or the sealing substrate are made to be light-absorbent or light non-transmissive. The light-emitting surface of the organic EL element is configured in a horizontally elongated shape with a longitudinal direction orthogonal to a direction along the right and left edge faces.
According to another aspect of the present invention, a panel-combined light-emitting device includes a plurality of the organic EL panels planarly jointed to each other. The organic EL panel is configured to transmit light emitted from an organic EL element outward through a panel substrate or a sealing substrate for sealing the organic EL element. The organic EL element includes an anode, an organic layer and a cathode laminated on one surface of the panel substrate. The right and left edge faces of the panel substrate or the sealing substrate are made to be light-absorbent or light non-transmissive. The light-emitting surface of the organic EL element is configured in a horizontally elongated shape with a longitudinal direction orthogonal to a direction along the right and left edge faces.
The embodiments of the present invention are described with reference to the drawings.
The organic EL panel 10 includes a display screen P formed of a plurality of pixels Pi, each pixel Pi being an organic EL element 1, Further, the right and left edge faces 2a are made to be light-absorbent or light non-transmissive. Each light-emitting surface of the organic EL element 1 is configured in a horizontally elongated shape with a longitudinal direction (X-axis direction) orthogonal to a direction (Y-axis direction) along the right and left edge faces 2a. The plurality of organic EL elements 1 are arranged along the longitudinal side (in a X-axis direction). The organic EL element 1 may be arranged individually for each color R, G and B as shown in
With reference to the example shown in
In the organic EL panel 10 described above, when considering the occurrence of the above-mentioned “missing portion” of the display screen, the missing width t1 (=t0−w, t0=d×tan θc; θc is total reflection critical angle) becomes constant if the marginal width w of the display screen and, the thickness d and diffraction index of the panel substrate 2 are constant, Since the light-emitting surface of the organic EL element 1 is configured in a horizontally elongated shape with a longitudinal direction (X-axis direction) orthogonal to a direction (Y-axis direction) along the right and left edge faces 2a, the ratio of the missing area to the whole area of the pixel is smaller than for example, the vertically elongated shape as shown in
More specifically, if the pixel Pi is configured to be in a horizontally elongated shape with a longitudinal direction (X-axis direction) orthogonal to a direction (Y-axis direction) along the right and left edge faces 2a as shown in
The “missing portion” of the display screen occurs when the top and bottom edge faces 2b are made to be light-absorbent or light non-transmissive as well. However, the display devices are generally made in a horizontally elongated shape. When viewing the display screen of such display devices, the viewing angle is broader horizontally than vertically, thus the above-mentioned inconvenience of the “missing portion” becomes significant. Thus, considering the horizontally elongated display devices, the display screen may be adapted to be less affected by the “missing portion” by making the emitting surface of the organic EL element 1 in a horizontally elongated shape.
In the organic EL panel 10, in order to make the right and left edge faces 2a to be light-absorbent or light non-transmissive, the right and left edge faces 2a are stained by a color that absorbs visible light emitted from the organic EL element or attached by a member absorbing or not transmitting the visible light from the organic EL element. In the case that a tiling panel is configured as described later, it is required to make the space between the organic EL panels 10 narrower than ever, thus advantageously no members are provided between the panels. In that case, the right and left lateral surfaces 2a are preferably stained by a color that absorbs the visible light emitted from the organic EL element.
Further, in the organic EL panel 10, when the display panel P displays a color image with mixed colors created by plural different colors of pixels, the ratio of the “missing portion” to the whole area of the pixel is minimized, thus reduction of the mixed color ratio may be restricted to enable a high-grade color display to be provided. The above-mentioned color to stain the edge faces may be any color that can absorb light with a wavelength within a visual light range, and preferably may be such a color as black, grey or dark brown, which can uniformly absorb visible light within the visual light range.
In the example shown in
In the example shown in
Hereinafter, an example of forming the organic layers 34 and 43 is described with the lower electrodes 32 and 40 as anodes while the upper electrodes 35 and 44 as cathodes, The lower electrodes 32 and 40 are formed by a transparent electrode such as ITO. A hole-injecting layer made of copper phthalocyanine (CuPc), etc. is formed on the lower electrodes 32 and 40 and NPB (N, N-di (naphtalence)-N, N-dipheneyl-benzidene), etc. is formed thereon as a hole transport layer. The hole transport layer functions to transport holes injected from the lower electrodes 32 and 40 to the light-emitting layers 34A and 43A. The hole transport layer may be configured with one layer or more than one layer. Further, the hole transport layer may not necessarily be formed of a single material. A single hole transport layer may be formed of plural materials. A host material having a high capacity of charge transport may be doped with a guest material having high charge-donating (-accepting) properties.
Next, the light-emitting layers 34A and 43A are formed on the hole transport layer. As one example, by using a resistance-heating evaporation method, the light-emitting layers 34A and 43A corresponding to Red, Green and Blue are formed on the respective formation regions by using masks for respective colors, An organic material emitting a red light such as a styryl pigment is used for red color such as DCM1 (4-(dicyanomethylene)-2-methyl-6-(4′-dimethylaminostyryl)-4H-pyrane). Further, an organic material emitting a green light such as Alq3 is used for green color. Furthermore, an organic material emitting a blue light such as distyryl derivative and triazole derivative is used for blue color. Other materials including a layer structure with host-guest group system may be used. For the light-emitting layer, a fluorescent material or a phosphorescent material may be used.
An electron transport layer formed on the light-emitting layers 34A and 43A are produced according to various thin-film formation methods such as the resistance-heating evaporation method, by using various materials, for example Alq3. The electron transport layer functions to transport electrons injected from the upper electrodes 35 and 44 to the light-emitting layers 34A and 43A. The electron transport layer may be configured with one layer or more than one layer. Further, the electron transport layer may not necessarily be formed of a single material. A single electron transport layer may be formed of plural materials. A host material having a high capacity of charge transport may be doped with a guest material having high charge-donating (-accepting) properties.
The insulating film 33 and 41 and the partition 42 are composed of a polyimide or a resist material. In the case that the upper electrodes 35 and 44 function as a cathode, a material with lower work function than an anode is employed. For example, if ITO is used as the anode, aluminum (Al) or a magnesium alloy (Mg—Ag) is preferably employed for the cathode. However, as Al does not have so high an electron injection efficiency, an electron injection layer such as LiF is preferably provided between Al and the electron transport layer.
The panel-combined light-emitting device 20 has a plurality of the organic EL panels 10 planarly jointed to each other as shown in
c) is a cross-sectional view showing a sealing structure of the organic EL panel 10. The organic EL panel 10 seals the organic EL element 1 formed on the panel substrate 2 by bonding a sealing substrate 3 to the panel substrate 2 via an adhesive layer 4. The sealing substrate 3 has a concave portion 3a that houses the organic EL element 1, providing a sealing space around the organic EL element 1. On the edge faces 2a, 2a of the panel substrate 2 in the organic EL panel 10, a coloring c is provided with color that absorbs visible light emitted from the organic EL element 1 as described above. The coloring c may be directly applied to the right and left edge faces 2a of the panel substrate 2 with a paint or colorant, may be applied with a colored thin film formed thereon, or may be applied with a colored member fixed thereto via an adhesive,
According to the above-mentioned panel-combined light-emitting device 20, stray light caused by light emitted from the organic EL element 1 reflecting on or passing through the right and left edge faces is effectively restricted by making the right and left edge faces of the individual organic EL panel 10 light-absorbent or light non-transmissive. Further, since the light-emitting surface of the organic EL element 1 is configured in a horizontally elongated shape with a longitudinal direction (X-axis direction) orthogonal to a direction (Y-axis direction) along the right and left edge faces 2a, the display screen may be adapted to be less affected by the “missing portion” that is caused by the right and left edge faces 2a made to be light-absorbent or light non-transmissive. In this way, reduction of the mixed color ratio in color display may be restricted with a minimized effect of the “missing portion” even when the marginal width w of the individual organic EL panel 10 is reduced.
Further, since the stray light on the edge faces of the individual organic EL panel 10 can be restricted, the brightness of the joint lines between each of the organic EL panels 10 may be subdued, thus enabling the inconvenience of visually-enhanced joint lines to be avoided, Further, since the effect of the above-mentioned “missing portion” is minimized in the individual organic EL panel 10, reduction of the mixed color ratio in color display occurring at the joint lines may be restricted, thus enabling the inconvenience of visually-enhanced joint lines to be avoided.
Furthermore, with a reduced marginal width w of the individual organic EL panel 10, the display grade of the panel-combined light-emitting device 20 that is configured with a plurality of the organic EL panels 10 jointed to each other may also be enhanced, In addition, a polarizing plate 50 may be provided on the surface of the organic EL panel 10 to reduce an inconvenience of external light reflecting on the upper electrode 44. The polarizing plate 50 is provided on an opposite surface to the surface of the organic EL element 1 of the panel substrate 2, and the edge face of the panel substrate 2 is flush with the edge face of the polarizing plate 50 as shown in
Although the embodiments of the present invention are described in detail with reference to the drawings, the specific embodiments are not limited to those described above. The scope of the present invention is intended to include all equivalents and modifications without departing from the subject matter of the present invention. Further, each of the embodiments described above may be combined to each other unless the purpose and structure are inconsistent.
Number | Date | Country | Kind |
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2009-231480 | Oct 2009 | JP | national |