Patent Grant
9932359
The claimed invention was made by, on behalf of, and/or in connection with one or more of the following parties to a joint university corporation research agreement: Regents of the University of Michigan, Princeton University, University of Southern California, and the Universal Display Corporation. The agreement was in effect on and before the date the claimed invention was made, and the claimed invention was made as a result of activities undertaken within the scope of the agreement.
The present invention relates to compounds for use as emitters and devices, such as organic light emitting diodes, including the same.
Opto-electronic devices that make use of organic materials are becoming increasingly desirable for a number of reasons. Many of the materials used to make such devices are relatively inexpensive, so organic opto-electronic devices have the potential for cost advantages over inorganic devices. In addition, the inherent properties of organic materials, such as their flexibility, may make them well suited for particular applications such as fabrication on a flexible substrate. Examples of organic opto-electronic devices include organic light emitting devices (OLEDs), organic phototransistors, organic photovoltaic cells, and organic photodetectors. For OLEDs, the organic materials may have performance advantages over conventional materials. For example, the wavelength at which an organic emissive layer emits light may generally be readily tuned with appropriate dopants.
OLEDs make use of thin organic films that emit light when voltage is applied across the device. OLEDs are becoming an increasingly interesting technology for use in applications such as flat panel displays, illumination, and backlighting. Several OLED materials and configurations are described in U.S. Pat. Nos. 5,844,363, 6,303,238, and 5,707,745, which are incorporated herein by reference in their entirety.
One application for phosphorescent emissive molecules is a full color display. Industry standards for such a display call for pixels adapted to emit particular colors, referred to as “saturated” colors. In particular, these standards call for saturated red, green, and blue pixels. Color may be measured using CIE coordinates, which are well known to the art.
One example of a green emissive molecule is tris(2-phenylpyridine) iridium, denoted Ir(ppy)3, which has the following structure:
In this, and later figures herein, we depict the dative bond from nitrogen to metal (here, Ir) as a straight line.
As used herein, the term “organic” includes polymeric materials as well as small molecule organic materials that may be used to fabricate organic opto-electronic devices. “Small molecule” refers to any organic material that is not a polymer, and “small molecules” may actually be quite large. Small molecules may include repeat units in some circumstances. For example, using a long chain alkyl group as a substituent does not remove a molecule from the “small molecule” class. Small molecules may also be incorporated into polymers, for example as a pendent group on a polymer backbone or as a part of the backbone. Small molecules may also serve as the core moiety of a dendrimer, which consists of a series of chemical shells built on the core moiety. The core moiety of a dendrimer may be a fluorescent or phosphorescent small molecule emitter. A dendrimer may be a “small molecule,” and it is believed that all dendrimers currently used in the field of OLEDs are small molecules.
As used herein, “top” means furthest away from the substrate, while “bottom” means closest to the substrate. Where a first layer is described as “disposed over” a second layer, the first layer is disposed further away from substrate. There may be other layers between the first and second layer, unless it is specified that the first layer is “in contact with” the second layer. For example, a cathode may be described as “disposed over” an anode, even though there are various organic layers in between.
As used herein, “solution processible” means capable of being dissolved, dispersed, or transported in and/or deposited from a liquid medium, either in solution or suspension form.
A ligand may be referred to as “photoactive” when it is believed that the ligand directly contributes to the photoactive properties of an emissive material. A ligand may be referred to as “ancillary” when it is believed that the ligand does not contribute to the photoactive properties of an emissive material, although an ancillary ligand may alter the properties of a photoactive ligand.
As used herein, and as would be generally understood by one skilled in the art, a first “Highest Occupied Molecular Orbital” (HOMO) or “Lowest Unoccupied Molecular Orbital” (LUMO) energy level is “greater than” or “higher than” a second HOMO or LUMO energy level if the first energy level is closer to the vacuum energy level. Since ionization potentials (IP) are measured as a negative energy relative to a vacuum level, a higher HOMO energy level corresponds to an IP having a smaller absolute value (an IP that is less negative). Similarly, a higher LUMO energy level corresponds to an electron affinity (EA) having a smaller absolute value (an EA that is less negative). On a conventional energy level diagram, with the vacuum level at the top, the LUMO energy level of a material is higher than the HOMO energy level of the same material. A “higher” HOMO or LUMO energy level appears closer to the top of such a diagram than a “lower” HOMO or LUMO energy level.
As used herein, and as would be generally understood by one skilled in the art, a first work function is “greater than” or “higher than” a second work function if the first work function has a higher absolute value. Because work functions are generally measured as negative numbers relative to vacuum level, this means that a “higher” work function is more negative. On a conventional energy level diagram, with the vacuum level at the top, a “higher” work function is illustrated as further away from the vacuum level in the downward direction. Thus, the definitions of HOMO and LUMO energy levels follow a different convention than work functions.
More details on OLEDs, and the definitions described above, can be found in U.S. Pat. No. 7,279,704, which is incorporated herein by reference in its entirety.
According to one embodiment, a compound having a structure according to
is disclosed, wherein Y is a carbene moeity coordinated to a trivalent copper atom Cu. In Formula I, L1, L2, and L3 are three monodentate ligands. In Formula II, L1, L2, and L3 represent a single tridentate ligand chelated by X, wherein X is B—H, C—H, N, P, or P═O.
According to another embodiment, a first device comprising a first organic light emitting device is also provided. The first organic light emitting device can include an anode, a cathode, and an organic layer, disposed between the anode and the cathode. The organic layer can include a compound that includes the compound having a structure according to Formula I or Formula II. The first device can be a consumer product, an organic light-emitting device, and/or a lighting panel.
According to another embodiments, a formulation containing a compound having a structure according to Formula I or Formula II is disclosed.
Generally, an OLED comprises at least one organic layer disposed between and electrically connected to an anode and a cathode. When a current is applied, the anode injects holes and the cathode injects electrons into the organic layer(s). The injected holes and electrons each migrate toward the oppositely charged electrode. When an electron and hole localize on the same molecule, an “exciton,” which is a localized electron-hole pair having an excited energy state, is formed. Light is emitted when the exciton relaxes via a photoemissive mechanism. In some cases, the exciton may be localized on an excimer or an exciplex. Non-radiative mechanisms, such as thermal relaxation, may also occur, but are generally considered undesirable.
The initial OLEDs used emissive molecules that emitted light from their singlet states (“fluorescence”) as disclosed, for example, in U.S. Pat. No. 4,769,292, which is incorporated by reference in its entirety. Fluorescent emission generally occurs in a time frame of less than 10 nanoseconds.
More recently, OLEDs having emissive materials that emit light from triplet states (“phosphorescence”) have been demonstrated. Baldo et al., “Highly Efficient Phosphorescent Emission from Organic Electroluminescent Devices,” Nature, vol. 395, 151-154, 1998; (“Baldo-I”) and Baldo et al., “Very high-efficiency green organic light-emitting devices based on electrophosphorescence,” Appl. Phys. Lett., vol. 75, No. 3, 4-6 (1999) (“Baldo-II”), which are incorporated by reference in their entireties. Phosphorescence is described in more detail in U.S. Pat. No. 7,279,704 at cols. 5-6, which are incorporated by reference.
More examples for each of these layers are available. For example, a flexible and transparent substrate-anode combination is disclosed in U.S. Pat. No. 5,844,363, which is incorporated by reference in its entirety. An example of a p-doped hole transport layer is m-MTDATA doped with F4-TCNQ at a molar ratio of 50:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. Examples of emissive and host materials are disclosed in U.S. Pat. No. 6,303,238 to Thompson et al., which is incorporated by reference in its entirety. An example of an n-doped electron transport layer is BPhen doped with Li at a molar ratio of 1:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. U.S. Pat. Nos. 5,703,436 and 5,707,745, which are incorporated by reference in their entireties, disclose examples of cathodes including compound cathodes having a thin layer of metal such as Mg:Ag with an overlying transparent, electrically-conductive, sputter-deposited ITO layer. The theory and use of blocking layers is described in more detail in U.S. Pat. No. 6,097,147 and U.S. Patent Application Publication No. 2003/0230980, which are incorporated by reference in their entireties. Examples of injection layers are provided in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety. A description of protective layers may be found in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety.
The simple layered structure illustrated in
Structures and materials not specifically described may also be used, such as OLEDs comprised of polymeric materials (PLEDs) such as disclosed in U.S. Pat. No. 5,247,190 to Friend et al., which is incorporated by reference in its entirety. By way of further example, OLEDs having a single organic layer may be used. OLEDs may be stacked, for example as described in U.S. Pat. No. 5,707,745 to Forrest et al, which is incorporated by reference in its entirety. The OLED structure may deviate from the simple layered structure illustrated in
Unless otherwise specified, any of the layers of the various embodiments may be deposited by any suitable method. For the organic layers, preferred methods include thermal evaporation, ink-jet, such as described in U.S. Pat. Nos. 6,013,982 and 6,087,196, which are incorporated by reference in their entireties, organic vapor phase deposition (OVPD), such as described in U.S. Pat. No. 6,337,102 to Forrest et al., which is incorporated by reference in its entirety, and deposition by organic vapor jet printing (OVJP), such as described in U.S. Pat. No. 7,431,968, which is incorporated by reference in its entirety. Other suitable deposition methods include spin coating and other solution based processes. Solution based processes are preferably carried out in nitrogen or an inert atmosphere. For the other layers, preferred methods include thermal evaporation. Preferred patterning methods include deposition through a mask, cold welding such as described in U.S. Pat. Nos. 6,294,398 and 6,468,819, which are incorporated by reference in their entireties, and patterning associated with some of the deposition methods such as ink jet and OVJD. Other methods may also be used. The materials to be deposited may be modified to make them compatible with a particular deposition method. For example, substituents such as alkyl and aryl groups, branched or unbranched, and preferably containing at least 3 carbons, may be used in small molecules to enhance their ability to undergo solution processing. Substituents having 20 carbons or more may be used, and 3-20 carbons is a preferred range. Materials with asymmetric structures may have better solution processability than those having symmetric structures, because asymmetric materials may have a lower tendency to recrystallize. Dendrimer substituents may be used to enhance the ability of small molecules to undergo solution processing.
Devices fabricated in accordance with embodiments of the present invention may further optionally comprise a barrier layer. One purpose of the barrier layer is to protect the electrodes and organic layers from damaging exposure to harmful species in the environment including moisture, vapor and/or gases, etc. The barrier layer may be deposited over, under or next to a substrate, an electrode, or over any other parts of a device including an edge. The barrier layer may comprise a single layer, or multiple layers. The barrier layer may be formed by various known chemical vapor deposition techniques and may include compositions having a single phase as well as compositions having multiple phases. Any suitable material or combination of materials may be used for the barrier layer. The barrier layer may incorporate an inorganic or an organic compound or both. The preferred barrier layer comprises a mixture of a polymeric material and a non-polymeric material as described in U.S. Pat. No. 7,968,146, PCT Pat. Application Nos. PCT/US2007/023098 and PCT/US2009/042829, which are herein incorporated by reference in their entireties. To be considered a “mixture”, the aforesaid polymeric and non-polymeric materials comprising the barrier layer should be deposited under the same reaction conditions and/or at the same time. The weight ratio of polymeric to non-polymeric material may be in the range of 95:5 to 5:95. The polymeric material and the non-polymeric material may be created from the same precursor material. In one example, the mixture of a polymeric material and a non-polymeric material consists essentially of polymeric silicon and inorganic silicon.
Devices fabricated in accordance with embodiments of the invention may be incorporated into a wide variety of consumer products, including flat panel displays, computer monitors, medical monitors, televisions, billboards, lights for interior or exterior illumination and/or signaling, heads up displays, fully transparent displays, flexible displays, laser printers, telephones, cell phones, personal digital assistants (PDAs), laptop computers, digital cameras, camcorders, viewfinders, micro-displays, 3-D displays, vehicles, a large area wall, theater or stadium screen, or a sign. Various control mechanisms may be used to control devices fabricated in accordance with the present invention, including passive matrix and active matrix. Many of the devices are intended for use in a temperature range comfortable to humans, such as 18 degrees C. to 30 degrees C., and more preferably at room temperature (20-25 degrees C.), but could be used outside this temperature range, for example, from −40 degree C. to +80 degree C.
The materials and structures described herein may have applications in devices other than OLEDs. For example, other optoelectronic devices such as organic solar cells and organic photodetectors may employ the materials and structures. More generally, organic devices, such as organic transistors, may employ the materials and structures.
The term “halo” or “halogen” as used herein includes fluorine, chlorine, bromine, and iodine.
The term “alkyl” as used herein contemplates both straight and branched chain alkyl radicals. Preferred alkyl groups are those containing from one to fifteen carbon atoms and includes methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, and the like. Additionally, the alkyl group may be optionally substituted.
The term “cycloalkyl” as used herein contemplates cyclic alkyl radicals. Preferred cycloalkyl groups are those containing 3 to 7 carbon atoms and includes cyclopropyl, cyclopentyl, cyclohexyl, and the like. Additionally, the cycloalkyl group may be optionally substituted.
The term “alkenyl” as used herein contemplates both straight and branched chain alkene radicals. Preferred alkenyl groups are those containing two to fifteen carbon atoms. Additionally, the alkenyl group may be optionally substituted.
The term “alkynyl” as used herein contemplates both straight and branched chain alkyne radicals. Preferred alkyl groups are those containing two to fifteen carbon atoms. Additionally, the alkynyl group may be optionally substituted.
The terms “aralkyl” or “arylalkyl” as used herein are used interchangeably and contemplate an alkyl group that has as a substituent an aromatic group. Additionally, the aralkyl group may be optionally substituted.
The term “heterocyclic group” as used herein contemplates aromatic and non-aromatic cyclic radicals. Hetero-aromatic cyclic radicals also means heteroaryl. Preferred hetero-non-aromatic cyclic groups are those containing 3 or 7 ring atoms which includes at least one hetero atom, and includes cyclic amines such as morpholino, piperdino, pyrrolidino, and the like, and cyclic ethers, such as tetrahydrofuran, tetrahydropyran, and the like. Additionally, the heterocyclic group may be optionally substituted.
The term “aryl” or “aromatic group” as used herein contemplates single-ring groups and polycyclic ring systems. The polycyclic rings may have two or more rings in which two carbons are common to two adjoining rings (the rings are “fused”) wherein at least one of the rings is aromatic, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Additionally, the aryl group may be optionally substituted.
The term “heteroaryl” as used herein contemplates single-ring hetero-aromatic groups that may include from one to three heteroatoms, for example, pyrrole, furan, thiophene, imidazole, oxazole, thiazole, triazole, pyrazole, pyridine, pyrazine and pyrimidine, and the like. The term heteroaryl also includes polycyclic hetero-aromatic systems having two or more rings in which two atoms are common to two adjoining rings (the rings are “fused”) wherein at least one of the rings is a heteroaryl, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Additionally, the heteroaryl group may be optionally substituted.
The alkyl, cycloalkyl, alkenyl, alkynyl, aralkyl, heterocyclic group, aryl, and heteroaryl may be optionally substituted with one or more substituents selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, cyclic amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ether, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
As used herein, “substituted” indicates that a substituent other than H is bonded to the relevant position, such as carbon. Thus, for example, where R1 is mono-substituted, then one R1 must be other than H. Similarly, where R1 is di-substituted, then two of R1 must be other than H. Similarly, where R1 is unsubstituted, R1 is hydrogen for all available positions.
The “aza” designation in the fragments described herein, i.e. aza-dibenzofuran, aza-dibenzonethiophene, etc. means that one or more of the C—H groups in the respective fragment can be replaced by a nitrogen atom, for example, and without any limitation, azatriphenylene encompasses both dibenzo[f,h]quinoxaline and dibenzo[f,h]quinoline. One of ordinary skill in the art can readily envision other nitrogen analogs of the aza-derivatives described above, and all such analogs are intended to be encompassed by the terms as set forth herein.
It is to be understood that when a molecular fragment is described as being a substituent or otherwise attached to another moiety, its name may be written as if it were a fragment (e.g. naphthyl, dibenzofuryl) or as if it were the whole molecule (e.g. naphthalene, dibenzofuran). As used herein, these different ways of designating a substituent or attached fragment are considered to be equivalent.
The inventors have discovered a new class of four-coordinate trigonal pyramidal Cu(I) complexes with tetrahedral-like geometry (around the Cu core) comprising a monodentate carbene-type ligand and a tridentate scorpionate-type ligand/or three monodentate ligands. This geometry is therefore characterized by the presence of a C3 rotation axis along the carbene-Cu bond. These complexes can be cationic or neutral, are characterized by enhanced rigidity over common Cu(I)-complexes with two bidentate ligands (with pseudo-tetrahedral symmetry), and have efficient phophorescence and emission lifetimes on the order of tens of microseconds.
In application, this new class of Cu(I)-based compounds can be utilized as emissive dopants or host materials in, among others, OLEDs and in Light-Emitting Electrochemical Cells (LEECs), as down-converters for conventional UV-LEDs, as lumophores in cell-imaging, and as chemo- and bio-sensors. These materials can potentially replace more expensive organometallic phosphors based on rare-earth metals including Ir, Pt, and Os.
To date, the most commonly studied luminescent Cu(I) four-coordinate complexes are tetrahedral-type (Td) ones bearing two bidentate ligands, usually bis-phosphines and/or bisimines. See Bergmann, L.; Friedrichs, J.; Mydlak, M.; Baumann, T.; Nieger, M.; Brase, S. Chem. Comm. 2013, 49, 6501-6503. This class of pseudo-Td complexes is known to undergo a flattening distortion in the excited state, which reduces their photoluminescence quantum yield (PLQY). The only previously reported C3-type complexes known to the inventors are: 1) a three-coordinate mononuclear complex with a tripodal tris-carbene ligand anchored by a nitrogen whose weak interaction with the Cu core is “electronically insignificant” (J. Am. Chem. Soc., 2003, 12237-12245); and 2) a four-coordinate mononuclear Cu—X (X═Cl or O3SCF3) complex with a tridentate camphor-pyrazole ligand linked to a P═O unit (Organometallics, 1992, 2737-2739).
The new class of compounds disclosed herein includes luminescent (fluorescent or phosphorescent) four-coordinate mononuclear Cu(I) complexes where at least one ligand is a carbene, resulting in a geometry which does not undergo a flattening distortion in the excited state. The remaining non-carbene ligand(s) in the four-coordinate complex can be a tridentate scorpionate-type ligand/or three monodentate ligands. The non-carbene ligands can be selected from a wide and diverse set of ligands. The non-carbene ligands can be anionic, yielding a neutral complex, or neutral, yielding an overall cationic complex. The non-carbene ligands can be tridentate symmetric (C3v complexes) or asymmetric (broader C3-type complexes) chelated by a B—H, C—H, P, P═O, or N. Alternately, there can be three monodentate ligands which are symmetric or asymmetric.
The new class of compounds can be useful for: 1) a broad potential for ligand modification and, therefore, have tunable photophysical properties, i.e. emission energies can be tuned throughout visible spectrum; 2) the new geometry does not undergo a flattening distortion in the excited state, which can potentially give these complexes higher PLQY values in the solid state as well as in solution; 3) fast radiative rates; 4) the monodentate carbene may be a chromophore or an ancillary ligand by rational modification, and similarly for the other ligands; and 5) enhanced rigidity and steric-bulk of the complexes results in their increased stability in air as solids or in solution.
By increasing the steric-bulk and the rigidity of the ligands, the stability of the complexes in air and in solution may be further improved. Further, intelligently-designed rigid four-coordinate complexes of this geometry should have higher PLQY as neat solids, in rigid polymer matrices (such as PMMA), and in solution.
According to an embodiment, a compound having a structure according to
is disclosed, wherein Y is a carbene moeity coordinated to a trivalent copper atom Cu; wherein in Formula I, L1, L2, and L3 are three monodentate ligands and in Formula II, L1, L2, and L3 represent a single tridentate ligand chelated by X, wherein X is B—H, C—H, N, P, or P═O. In Formula I and Formula II, Y can be neutral or anionic.
In another embodiment, Y in Formula I and Formula II is selected from the group consisting of
wherein Z1 through Z6 are each C or N; and wherein R is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylalkyl, heteroaryl, aryl, heteroalkyl.
According to another embodiment, in the compound having the structure of Formula I or Formula II, Y is selected from the group consisting of
In another embodiment of the compound disclosed herein, L1, L2, and L3 are three monodentate ligands selected from the group consisting of
wherein R′ is independently selected from the group consisting of hydrogen, alkyl, alkoxy, alkenyl, alkynyl, arylalkyl, heteroaryl, aryl, and heteroalkyl; and wherein each R is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, or can be connected to form arylalkyl, heteroaryl, aryl, heteroalkyl groups.
In an embodiment of the compound disclosed herein, the single tridentate ligand chelated by X is selected from the group consisting of:
wherein R1, R2, and R are independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, or can be connected to form arylalkyl, heteroaryl, aryl, heteroalkyl cycles.
In another embodiment of the compound of the present disclosure, in the single tridentate ligand chelated by X, the tridentate ligand consists of a total of three of any combination of the following coordinating groups chelated by X.
wherein R1, R2, and R are independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, or can be connected to form arylalkyl, heteroaryl, aryl, heteroalkyl cycles. X is chelated to the above coordinating groups at the dashed line. In other words, the chelated tridentate ligand can form three bonds to the Cu with three different moieties or two of the same moieties and one different moiety. Therefore, the single tridentate ligand chelated by X does not need to have three identical coordinating groups. For example, the tridentate ligand need not be a trispyrazolyl ligand, it could have one pyrazole, one pyridyl, and one carbene.
In one embodiment, the compound of the present disclosure is preferably at least one selected from the group consisting of:
According to another aspect of the present disclosure, a first device comprising a first organic light emitting device is disclosed. The first organic light emitting device comprises an anode, a cathode, and an organic layer that is disposed between the anode and the cathode. The organic layer comprises a compound having a structure according to Formula I or Formula II as those formulas are defined above, including all of the variable options for Y, L1, L2, L3, and X. In one embodiment, the organic layer comprises a compound that is at least one selected from the group consisting of: Compound 1, Compound 2, Compound 3, Compound 4, Compound 5, Compound 6, Compound 7, and Compound 8, whose structures are shown above.
The first device can be one or more of a consumer product, an organic light-emitting device and a lighting panel. The organic layer can be an emissive layer and the compound can be an emissive dopant in some embodiments, while the compound can be a non-emissive dopant in other embodiments.
The organic layer can also include a host material. In some embodiments, the host material can include a metal complex. The host can be a triphenylene containing benzo-fused thiophene or benzo-fused furan. Any substituent in the host can be an unfused substituent independently selected from the group consisting of CnH2n+1, OCnH2n+1, OAr1, N(CnH2n+1)2, N(Ar1)(Ar2), CH═CH—C—H2n+1, C≡CCnH2n+1, Ar1, Ar1—Ar2, C—H2n—Ar1, or no substitution. In the preceding, substituents n can range from 1 to 10; and Ar1 and Ar2 can be independently selected from the group consisting of benzene, biphenyl, naphthalene, triphenylene, carbazole, and heteroaromatic analogs thereof.
The host can comprise at least one chemical group selected from the group consisting of carbazole, dibenzothiphene, dibenzofuran, dibenzoselenophene, azacarbazole, aza-dibenzothiophene, aza-dibenzofuran, and aza-dibenzoselenophene. The host can include a metal complex. The host can be a specific compound selected from the group consisting of:
and combinations thereof.
In yet another aspect of the present disclosure, a formulation comprising a compound having a structure according to Formula I or Formula II defined herein is disclosed. The formulation can include one or more components selected from the group consisting of a solvent, a host, a hole injection material, hole transport material, and an electron transport layer material, disclosed herein.
Combination with Other Materials
The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be used in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.
HIL/HTL:
A hole injecting/transporting material to be used in the present invention is not particularly limited, and any compound may be used as long as the compound is typically used as a hole injecting/transporting material. Examples of the material include, but not limit to: a phthalocyanine or porphyrin derivative; an aromatic amine derivative; an indolocarbazole derivative; a polymer containing fluorohydrocarbon; a polymer with conductivity dopants; a conducting polymer, such as PEDOT/PSS; a self-assembly monomer derived from compounds such as phosphonic acid and silane derivatives; a metal oxide derivative, such as MoOx; a p-type semiconducting organic compound, such as 1,4,5,8,9,12-Hexaazatriphenylenehexacarbonitrile; a metal complex, and a cross-linkable compounds.
Examples of aromatic amine derivatives used in HIL or HTL include, but not limit to the following general structures:
Each of Ar1 to Ar9 is selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each Ar is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
In one aspect, Ar1 to Ar9 is independently selected from the group consisting of:
wherein k is an integer from 1 to 20; X101 to X108 is C (including CH) or N; Z101 is NAr1, O, or S; Ar1 has the same group defined above.
Examples of metal complexes used in HIL or HTL include, but not limit to the following general formula:
wherein Met is a metal, which can have an atomic weight greater than 40; (Y101-Y102) is a bidentate ligand, Y101 and Y102 are independently selected from C, N, O, P, and S; L101 is an ancillary ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k″ is the maximum number of ligands that may be attached to the metal.
In one aspect, (Y101-Y102) is a 2-phenylpyridine derivative. In another aspect, (Y101-Y102) is a carbene ligand. In another aspect, Met is selected from Ir, Pt, Os, and Zn. In a further aspect, the metal complex has a smallest oxidation potential in solution vs. Fc+/Fc couple less than about 0.6 V.
Host:
The light emitting layer of the organic EL device of the present invention preferably contains at least a metal complex as light emitting material, and may contain a host material using the metal complex as a dopant material. Examples of the host material are not particularly limited, and any metal complexes or organic compounds may be used as long as the triplet energy of the host is larger than that of the dopant. While the Table below categorizes host materials as preferred for devices that emit various colors, any host material may be used with any dopant so long as the triplet criteria is satisfied.
Examples of metal complexes used as host are preferred to have the following general formula:
wherein Met is a metal; (Y103-Y104) is a bidentate ligand, Y103 and Y104 are independently selected from C, N, O, P, and S; L101 is an another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k″ is the maximum number of ligands that may be attached to the metal.
In one aspect, the metal complexes are:
wherein (O—N) is a bidentate ligand, having metal coordinated to atoms O and N.
In another aspect, Met is selected from Ir and Pt. In a further aspect, (Y103-Y104) is a carbene ligand.
Examples of organic compounds used as host are selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each group is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
In one aspect, host compound contains at least one of the following groups in the molecule:
wherein R101 to R107 is independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. k is an integer from 0 to 20 or 1 to 20; k′ is an integer from 0 to 20. X101 to X108 is selected from C (including CH) or N. Z101 and Z102 is selected from NR101, O, or S.
HBL:
A hole blocking layer (HBL) may be used to reduce the number of holes and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED.
In one aspect, compound used in HBL contains the same molecule or the same functional groups used as host described above.
In another aspect, compound used in HBL contains at least one of the following groups in the molecule:
wherein k is an integer from 1 to 20; L101 is an another ligand, k′ is an integer from 1 to 3.
ETL:
Electron transport layer (ETL) may include a material capable of transporting electrons. Electron transport layer may be intrinsic (undoped), or doped. Doping may be used to enhance conductivity. Examples of the ETL material are not particularly limited, and any metal complexes or organic compounds may be used as long as they are typically used to transport electrons.
In one aspect, compound used in ETL contains at least one of the following groups in the molecule:
wherein R101 is selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. Ar1 to Ar3 has the similar definition as Ar's mentioned above. k is an integer from 1 to 20. X101 to X108 is selected from C (including CH) or N.
In another aspect, the metal complexes used in ETL contains, but not limit to the following general formula:
wherein (O—N) or (N—N) is a bidentate ligand, having metal coordinated to atoms O, N or N, N; L101 is another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal.
In any above-mentioned compounds used in each layer of the OLED device, the hydrogen atoms can be partially or fully deuterated. Thus, any specifically listed substituent, such as, without limitation, methyl, phenyl, pyridyl, etc. encompasses undeuterated, partially deuterated, and fully deuterated versions thereof. Similarly, classes of substituents such as, without limitation, alkyl, aryl, cycloalkyl, heteroaryl, etc. also encompass undeuterated, partially deuterated, and fully deuterated versions thereof.
In addition to and/or in combination with the materials disclosed herein, many hole injection materials, hole transporting materials, host materials, dopant materials, exiton/hole blocking layer materials, electron transporting and electron injecting materials may be used in an OLED. Non-limiting examples of the materials that may be used in an OLED in combination with materials disclosed herein are listed in Table A below. Table A lists non-limiting classes of materials, non-limiting examples of compounds for each class, and references that disclose the materials.
and its derivatives
A series of representative examples of the compound disclosed herein have been synthesized and characterized. The photophysical properties of one of these compounds, Compound 1, as a neat solid and in solution (methylcyclohexane) are presented below.
The photophysical properties of representative complex Compound 1 are shown in Table 1 and
However, TADF is marked by a large red-shift in emission and significantly longer excited-state lifetimes at low temperatures, more drastic than what was previously observed. (Czerwieniec, R.; Yu, J.; Yersin, H, Inorg. Chem. 2011, 50, 8293-8301.) It is noteworthy that the anomalous red-shift and slightly longer lifetimes upon cooling can also be attributed to temperature-dependent changes in the packing of the complex molecules.
In a solvent matrix of 2-methylcyclohexane at RT, the complex shows a significant red-shift of ˜110 nm, which is consistent with bathochromic shifts observed in Cu(I)-luminescent complexes. The rapid deactivation of the excited state in solution at RT is also reflected in the shorter excited state lifetime and much lower PLQY of Compound 1 (Table 1). Upon freezing the solution matrix into a glassy one, molecular distortions are suppressed, and rigidochromism takes effect: the emission profile and lifetime decay is almost identical to the complex in its solid state.
In a glovebox, Chloro[1,3-bis(3,5-dimethylphenyl)-1H-benzo[d]imidazol-3-ium]copper(I) (101 mg, 0.237 mmol) and potassium tris(3,5-dimethyl-1-pyrazolyl)borohydride (KTp*) (88 mg, 0.261 mmol) were mixed in 20 mL THF and stirred at room temperature for 2 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under reduced pressure. The resulting solid was taken back into the glovebox and washed with pentane. The product was obtained as a light green powder. 1H NMR (400 MHz, acetone-d6, δ) 1.33 (s, 9H), 2.07 (s, 12H), 2.34 (s, 9H), 3.74 (s, 1H), 5.51 (s, 3H), 7.04 (s, 2H), 7.38-7.40 (m, 2H), 7.60-7.62 (m, 2H), 7.66 (s, 4H).
In a glovebox, Chloro[1,3-bis(3,5-dimethylphenyl)-1H-benzo[d]imidazol-3-ium]copper(I) (60 mg, 0.141 mmol) and potassium tris(1-pyrazolyl)borohydride (KTp) (34 mg, 0.141 mmol) were mixed in 15 mL THF and stirred at room temperature for 3 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under vacuum. The product was obtained as a white powder. 1H NMR (400 MHz, acetone-d6, δ) 2.20 (s, 12H), 2.77 (s, 6H), 5.89 (s, 3H), 6.65-6.66 (d, 1H), 7.09 (s, 2H), 7.39-7.42 (m, 2H), 7.49-7.50 (d, 3H), 7.54-7.56 (m, 2H), 7.61 (s, 4H).
In a glovebox, 3,5-diMepzICuCl (157 mg, 0.37 mmol) and potassium tris(3,5-dimethyl-1-pyrazolyl)borohydride (124 mg, 0.37 mmol) were mixed in 25 mL THF and stirred at room temperature for 3 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under vacuum. The product was obtained as an orange powder. 1H NMR (400 MHz, acetone-d6, δ) 1.36 (s, 9H), 1.65 (s, 3H), 2.27 (s, 12H), 2.36 (s, 12H), 2.43 (s, 6H), 5.54 (s, 3H), 5.73 (s, 1H), 5.79 (s, 2H), 6.79 (s, 2H), 7.04 (s, 2H), 7.48 (s, 2H), 7.53 (s, 3H), 7.90 (s, 3H), 8.40 (s, 1H), 8.51 (s, 2H).
In a glovebox, 3,5-diMepzICuCl (157 mg, 0.37 mmol) and potassium tris(1-pyrazolyl)borohydride (93 mg, 0.37 mmol) were mixed in 25 mL THF and stirred at room temperature for 3 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under vacuum. The product was obtained as a yellow powder. 1H NMR (400 MHz, acetone-d6, δ) 2.18 (s, 12H), 2.73 (t, 3H), 6.65-6.66 (d, 3H), 7.09 (s, 2H), 7.52-7.53 (d, 3H), 7.77 (s, 4H), 8.49 (s, 2H).
In a glovebox, IMesCuCl (75 mg, 0.185 mmol) and potassium tris(3,5-dimethyl-1-pyrazolyl)borohydride (67 mg, 0.200 mmol) are mixed in 20 mL THF and stirred at room temperature for 5 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under reduced pressure to obtain the product, IMesCuTp* as white powder. 1H NMR (400 MHz, acetone-d6, δ) 1.83 (s, 18H), 2.14 (s, 12H), 2.30 (s, 6H), 5.56 (s, 3H), 6.95 (s, 4H), 7.3 (s, 2H).
In a glovebox, IMesCuCl (200 mg, 0.5 mmol) and potassium tris(1-pyrazolyl)borohydride (173 mg, 0.7 mmol) are mixed in 35 mL THF and stirred at room temperature for 3 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under reduced pressure to obtain the product, IMesCuTp as a white powder. 1H NMR (400 MHz, acetone-d6, δ) 2.25 (s, 12H), 2.31 (s, 6H), 5.82 (s, 3H), 6.98 (s, 3H), 7.04 (s, 4H), 7.35 (s, 2H), 7.41 (s, 2H).
In a glovebox, IPrCuCl (100 mg, 0.205 mmol) and potassium tris(3,5-dimethyl-1-pyrazolyl)borohydride (76.3 mg, mmol) are mixed in 20 mL THF and stirred at room temperature for 5 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under reduced pressure to obtain the product, IPrCuTp* as white powder. 1H NMR (400 MHz, acetone-d6, δ) 0.82 (d, 12H), 1.14 (d, 12H), 1.43 (s, 9H), 2.14 (s, 9H), 3.08 (m, 4H), 5.44 (s, 3H), 7.26 (d, 4H), 7.43+7.45 (s+t, 2H+2H=4H).
In a glovebox, IPrCuCl (224 mg, 0.46 mmol) and potassium tris(1-pyrazolyl)borohydride (127 mg, 0.50 mmol) are mixed in 40 mL THF and stirred at room temperature for 3 hours. The reaction mixture was then filtered through a plug of Celite® and the solvent was evaporated under reduced pressure to obtain the product, IPrCuTp as white powder. 1H NMR (400 MHz, acetone-d6, δ) 1.04 (d, 12H), 1.22 (d, 12H), 3.08 (m, 4H), 5.77 (s, 3H), 6.29 (s, 3H), 7.34 (s, 3H), 7.36 (d, 4H), 7.53 (s+t, 2H+2H=4H).
It is understood that the various embodiments described herein are by way of example only, and are not intended to limit the scope of the invention. For example, many of the materials and structures described herein may be substituted with other materials and structures without deviating from the spirit of the invention. The present invention as claimed may therefore include variations from the particular examples and preferred embodiments described herein, as will be apparent to one of skill in the art. It is understood that various theories as to why the invention works are not intended to be limiting.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/872,231, filed Aug. 30, 2013, the entire contents of which is incorporated herein by reference.
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| Number | Date | Country | |
|---|---|---|---|
| 20150060795 A1 | Mar 2015 | US |
| Number | Date | Country | |
|---|---|---|---|
| 61872231 | Aug 2013 | US |
