The present application claims priority to Chinese Patent Application No. 201710742113.2, titled “ORGANIC LIGHT EMITTING DIODE PACKAGE STRUCTURE, ELECTRONIC DEVICE AND PACKAGING METHOD” and filed on Aug. 25, 2017, the entire contents of which are incorporated herein by reference.
At least one embodiment of the present disclosure relates to an organic light emitting diode package structure, an electronic device, and a packaging method.
Due to the advantages such as self-luminescence, high brightness, wide viewing angles, high contrast, and low power consumption of Organic Light emitting Diodes (OLEDs), OLEDs have received increasing attention and have been gradually applied to mobile phone screens, computer monitors, and full-color televisions. The organic material layer of the OLED can emit light when being energized, but many organic materials are sensitive to moisture and oxygen and are not resistant to high temperature. In addition, the oxidation of the metal electrode of the OLED device also degrades the performance of the organic light emitting diode. Therefore, isolating the organic light emitting diodes from oxygen, water, and the like is important for extending the life of the device. The organic light emitting diode device is generally sealed with a sealant and a cover plate, and the tightness of the seal is very important.
At least one embodiment of the present disclosure provides an organic light emitting diode package structure including: a first substrate, a second substrate and an organic light emitting diode device. The second substrate is opposite to the first substrate; and the organic light emitting diode device is disposed between the first substrate and the second substrate; a groove is disposed on at least one of the first substrate and the second substrate, the groove is disposed on at least one of a surface of the first substrate facing the second substrate and a surface of the second substrate facing the first substrate, and the organic light emitting diode device is sealed in the groove.
For example, in the organic light emitting diode package structure, a first groove is disposed on the first substrate, and the organic light emitting diode device is disposed in the first groove.
For example, in the organic light emitting diode package structure, a first groove is disposed on the first substrate, and a second groove is disposed on the second substrate at a position corresponding to the first groove, and the first groove and the second groove are opposite to each other; and at least a first part of the organic light emitting diode device is located in the first groove.
For example, in the organic light emitting diode package structure, a second part of the organic light emitting diode device is located in the second groove.
For example, in the organic light emitting diode package structure, a surface of the organic light emitting diode device facing the second substrate is substantially flush with a surface of the first substrate facing the second substrate.
For example, the organic light emitting diode package structure further includes: a protective layer disposed over the organic light emitting diode device and covering the organic light emitting diode device.
For example, in the organic light emitting diode package structure, a material of the protective layer includes one of a metal oxide and a non-metal oxide.
For example, the organic light emitting diode package structure further includes: a sealing layer filled between the organic light emitting diode device and the first substrate and the second substrate, and covering the organic light emitting diode device.
For example, the organic light emitting diode package structure further includes: a sealant frame disposed between the first substrate and the second substrate and bonding the first substrate and the second substrate.
For example, the organic light emitting diode package structure further includes: a glass adhesive disposed between the first substrate and the second substrate at a side of the sealant frame close to an edge of the second substrate, and bonding the first substrate and the second substrate.
For example, in the organic light emitting diode package structure, the first substrate is a base substrate, and the second substrate is a package cover.
At least one embodiment of the present disclosure also provides an electronic device including any one of the above organic light emitting diode package structures.
At least one embodiment of the present disclosure also provides a packaging method including: providing a first substrate and a second substrate; forming a groove on at least one of the first substrate and the second substrate, wherein the groove is disposed on at least one of a surface of the first substrate facing the second substrate and a surface of the second substrate facing the first substrate; providing an organic light emitting diode device on the first substrate; and pressing the second substrate and the first substrate together such that the organic light emitting diode device is encapsulated in the groove.
For example, in the packaging method, the forming a groove on at least one of the first substrate and the second substrate includes: forming the groove on the first substrate.
For example, in the packaging method, the forming a groove on at least one of the first substrate and the second substrate includes: forming the groove on the second substrate.
For example, in the packaging method, the forming a groove on at least one of the first substrate and the second substrate includes: forming a first groove on the first substrate; and forming a second groove on the second substrate at a position corresponding to the first groove.
For example, the packaging method further includes: forming a sealing layer on the organic light emitting diode device such that the sealing layer is filled between the organic light emitting diode device and the first substrate and the second substrate, and covers the organic light emitting diode device.
For example, the packaging method further includes: forming a sealant frame and a glass adhesive in a peripheral region of the second substrate; melting the glass adhesive; and curing the sealant frame and the glass adhesive.
In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following will briefly describe the drawings of the embodiments. Apparently, the drawings in the following description merely relate to some embodiments of the present disclosure, but do not limit the present disclosure.
To make the objectives, technical solutions, and advantages of the embodiments of the present disclosure clearer, the following clearly describes the technical solutions of the embodiments of the present disclosure with reference to the accompanying drawings of the embodiments of the present disclosure. Apparently, the described embodiments are a part of the embodiments of the present disclosure, rather than all the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the described embodiments of the present disclosure without creative efforts shall fall within the protection scope of the present disclosure.
Unless otherwise defined, technical or scientific terms used herein should be commonly understood as having a common knowledge in the field to which the present disclosure belongs. The terms “first”, “second” and the like used in the description and the claims of the present disclosure do not indicate any order, quantity, or importance, but merely used to distinguish between different components. The terms “including” or “comprising” and the like means that an element or item preceding the word encompasses an elements or item and their equivalents listed after the word, without excluding other elements or items. “Inside”, “outside” and the like are only used to indicate relative positional relationship. When the absolute position of the described object is changed, the relative positional relationship may also be changed accordingly.
The drawings used in the present disclosure are not drawn strictly in actual scale, and the number of light emitting diode devices in the organic light emitting diode package structure is not limited to the number shown in the figures, and the specific size and number of each structure may be determined based on actual needs. The drawings described in this disclosure are merely schematic structural diagrams.
At least one embodiment of the present disclosure provides an organic light emitting diode package structure, including a first substrate, a second substrate, and an organic light emitting diode device. The second substrate is disposed opposite to the first substrate. The organic light emitting diode device is disposed between the first substrate and the second substrate. At least one of the first substrate and the second substrate is provided with a groove, and the groove is disposed on the surface of the first substrate facing the second substrate and/or the surface of the second substrate facing the first substrate. The organic light emitting diode device is sealed in the groove.
At least one embodiment of the present disclosure further provides an electronic device including the above organic light emitting diode package structure.
At least one embodiment of the present disclosure also provides a packaging method for an organic light emitting diode. The method includes: providing a first substrate and a second substrate; forming a groove on at least one of the first substrate and the second substrate, with the groove located on the surface of the first substrate facing the second substrate and/or the surface of the second substrate facing the first substrate; providing an organic light emitting diode device on the first substrate; and pressing the second substrate and the first substrate together with respect to each other, such that the organic light emitting diode device is encapsulated in the groove.
The structures, methods, and technical effects involved in the present disclosure will be described in detail through several specific embodiments.
The present embodiment provides an organic light emitting diode package structure including: a first substrate, a second substrate, and an organic light emitting diode device. The second substrate is disposed opposite to the first substrate. The organic light emitting diode device is disposed between the first substrate and the second substrate. A groove is disposed on at least one of the first substrate and the second substrate, and the groove is disposed on the surface of the first substrate facing the second substrate and/or the surface of the second substrate facing the first substrate. The organic light emitting diode device is sealed in the groove.
For example, a first groove may be provided on the first substrate, and the organic light emitting diode device is disposed in the first groove. For example, as shown in
For example, the organic light emitting diode package structure 10 may further include a sealing layer 4. The sealing layer 4 is filled between the organic light emitting diode device 2 and the first substrate 1 and the second substrate 5, and covers the organic light emitting diode device 2. For example, as shown in
For example, the sealing layer 4 may include a functional filling material, which may include a moisture absorbing material, an oxygen absorbing material, and/or a heat dissipating material, and the like. Many organic light emitting materials included in organic light emitting devices easily react with water and oxygen to affect their performance, and the oxidization of the metal electrodes thereof may degrade the function of the organic light emitting diodes. Also, the organic material does not tolerate high temperature, so the sealing layer 4 including the moisture absorbing material, the oxygen absorbing material, and/or the heat dissipating material can prevent the organic light emitting diode device 2 from contacting invading moisture and oxygen (e.g., air or other oxidizing gas, etc.), and can also assist heat dissipation, which is conducive to prolong the service life of the organic light emitting diode device 2. For example, the moisture absorbing material may be a desiccant such as quicklime (CaO) or a water absorbing resin; the oxygen absorbing material may be an inorganic oxygen absorbing agent such as metal powder (including iron powder, copper powder, etc.), mixture of hypo and iron powder, or sodium dithionite, etc., and may also be an organic oxygen absorbent such as butylated hydroxyanisole (BHA) or butylated hydroxytoluene (BHT); and the heat dissipating material may be a heat conduction grease such as heat dissipating particles made of zinc oxide, aluminum oxide, boron nitride and the like. However, in the present embodiment, the functional filling material included in the sealing layer 4 is not limited to the above-mentioned three kinds of moisture absorbing material, oxygen absorbing material, and heat dissipating material, but may also include other materials that are favorable for protecting the organic light emitting diode device 2. The above three kinds of materials are not limited to those listed, and the present disclosure is not limited thereto.
For example, the surface of the organic light emitting diode device 2 facing the second substrate 5 is substantially flush with the surface of the first substrate 1 facing the second substrate 5. In this way, the sealing layer 4 can cover the organic light emitting diode device 2 evenly. On the one hand, it can obtain a better sealing effect, and on the other hand, it can reduce the distance between the first substrate 1 and the second substrate 5, thereby reducing the material consumption amount for the sealing layer and thus lowering the production cost.
For example, the organic light emitting diode package structure 10 may further include a protective layer 3. The protective layer 3 is disposed over the organic light emitting diode device 2 and covers the organic light emitting diode device 2. For example, the protective layer 3 may be an inorganic thin film layer, and may be formed of a metal oxide (aluminum oxide, titanium dioxide, or the like) or a non-metal oxide (silicon oxide or silicon nitride, etc.) material. The protective layer 3 can prevent water vapor and/or oxygen invading the sealing layer 4 from contacting the light emitting diode device 2 and causing damage to the light emitting diode device 2, and thus can further protect the light emitting diode device 2. It should be noted that the material of the protective layer 3 is not limited to the types set forth above.
For example, the organic light emitting diode package structure 10 may further include a sealant frame 6 disposed between the first substrate 1 and the second substrate 5 for bonding the first substrate 1 and the second substrate 5. The sealant frame 6 forms a sealed space with the first substrate 1 and the second substrate 5, and the sealing layer 4, the protective layer 3, and the organic light emitting diode device 2 are sealed in the sealed space to provide shockproof and dust proof. For example, a variety of suitable organic adhesives (for example, epoxy resin, etc.) can be selected for the sealant frame 6. The sealant frame 6 may also include the above-mentioned functional filling materials, which may further have functions of waterproof, oxygen-proof, heat dissipating, and the like. In addition, the sealant frame 6 of the organic light emitting diode package structure 10 may not be limited to a single layer, and the material of each layer may be the same or different. In this regard, the sealant frame 6 may be designed for the purpose of achieving better effects of water and oxygen proof
For example, the organic light emitting diode package structure 10 further includes a glass adhesive 7. The glass adhesive 7 is disposed between the first substrate 1 and the second substrate 5, and is located on the side of the sealant frame 6 close to the edge of the second substrate 5, and also functions to bond the first substrate 1 and the second substrate 5. The glass adhesive 7 is disposed on the side of the sealant frame 6 close to the edge of the second substrate 5, so that it may have a bonding function, and at the same time, it may further seal the organic light emitting diode device, which prevents the substance bad for the organic light emitting diodes in the external environment from entering into the interior of the organic light emitting diode package structure. The glass adhesive 7 may also include the functional filling materials described above, so as to further have the functions of waterproof, oxygen-proof, heat dissipating, and the like.
The above example is a case where a groove is only disposed on the first substrate, and grooves may also be provided on both the first substrate and the second substrate. For example,
In the example shown in
For example, it is also possible to provide a groove only on the second substrate. For example, the organic light emitting diode package structure 10 shown in
In the organic light emitting diode package structure of this embodiment, for example, the first substrate may be a base substrate, and the second substrate is a package cover. For example, the base substrate includes a driving circuit for driving the organic light emitting diode device, for example, including a power line or the like. For example, the base substrate may further include a gate line, a data line, a switching transistor, a driving transistor, a storage capacitor, and the like. The package cover may be a glass substrate, a plastic substrate, or the like.
It should be noted that the organic light emitting diode package structure provided in this embodiment may include one or more organic light emitting diode devices, and each light emitting diode device may be configured as described above. For example, in
The organic light emitting diode package structure provided in this embodiment can be applied to, for example, a display device, a lighting device (for example, a lighting lamp), and the like, and is particularly suitable for manufacturing a thin and light type device.
An embodiment of the present disclosure provides an electronic device including any one of the above-mentioned organic light emitting diode package structures. For example, the electronic device may be a display device, a lighting device, or the like.
For example,
It should be noted that, the present embodiment only shows the structure related to the organic light emitting diode package structure, and other structures can be designed by those skilled in the art according to the conventional technology.
The present embodiment provides a method for packaging an organic light emitting diode (OLED). The method includes: providing a first substrate and a second substrate; forming a groove on at least one of the first substrate and the second substrate; providing an organic light emitting diode device on the first substrate; and pressing the second substrate and the first substrate together, such that the organic light emitting diode device is encapsulated in the groove.
For example, encapsulating the organic light emitting diode device in the groove may include: forming the groove on the first substrate and placing the organic light emitting diode device in the groove. For example, as shown in
As shown in
A protective layer 3 is formed on the organic light emitting diode device 2. For example, the protective layer 3 may be deposited by vapor deposition, magnetron sputtering, ion plating, chemical vapor deposition (CVD) or the like. However, the method of forming the protective layer 3 is not limited to the above methods, and a person skilled in the art can select according to the materials adopted. For the material of the protective layer 3, details may refer to the description in the above embodiment, which will not be repeated herein.
For example, as shown in
For example, as shown in
The method also includes curing the sealant frame 6 and the glass adhesive 7. For example, the sealant frame 6 and the glass adhesive 7 are cured after the first and second substrates 1 and 5 are pressed together. For example, a UV irradiation curing or heating curing method may be adopted. In this embodiment, the curing method is not limited. The specific curing method can be determined by those skilled in the art according to the type of the sealant frame and the glass adhesive employed and the properties thereof. For the materials of sealant frame and glass adhesive, details may refer to the description in the above embodiment. The organic light emitting diode package structure 10 as shown in
The organic light emitting diode package structure 10 formed by the method can tightly seal and thus commendably protect the organic light emitting diode device 2 in the groove, therefore the organic light emitting diode package structure may have a high mechanical strength. Moreover, the organic light emitting diode package structure can also reduce the consumption amount of sealing layer material, sealant frame, and glass adhesive.
For example, the encapsulating the organic light emitting diode device in the groove may also include: forming a first groove on the first substrate; placing at least a first part of the organic light emitting diode device in the first groove; and forming a second groove on the second substrate at a position corresponding to the first groove; and pressing the second substrate and the first substrate together with respect to each other, such that the first groove and the second groove are aligned and the organic light emitting diode device is encapsulated in the first groove and the second groove that are aligned. For example, as shown in
As shown in
As shown in
For example, the encapsulating the organic light emitting diode device in the groove may also include: forming the groove on the second substrate and disposing the organic light emitting diode device on the first substrate such that the organic light emitting diode device is located in the groove after the second substrate and the first substrate are pressed together with respect to each other. For example, as shown in
As shown in
As shown in
As shown in
Various embodiments of the present disclosure and different technical features in various embodiments may be combined with each other to obtain new embodiments without conflict.
The above description is merely exemplary embodiments of the present disclosure and is not intended to limit the scope of the present disclosure. The protection scope of the present disclosure is determined by the appended claims.
Number | Date | Country | Kind |
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201710742113.2 | Aug 2017 | CN | national |