BRIEF DESCRIPTION OF THE DRAWINGS
In the Figures, FIG. 1 is a perspective view of an organizer including a tray system having a first tray positioned relative to a second tray in an expanded configuration, the first tray having a plurality of positionable dividers releasably secured with openings thereon and the second tray having a single divider secured with openings thereon;
FIG. 2 is a perspective view of the organizer of FIG. 1 with the first and second trays in a partially expanded configuration and the single divider being removed from the second tray;
FIG. 3A is a bottom plan view of the organizer in the expanded configuration of FIG. 1 showing securing structure of the dividers received in openings of the trays;
FIG. 3B is an end elevation view of the lower right-hand end of the organizer as viewed in FIG. 1;
FIG. 3C is a side elevation view of the upper right-side of the organizer as viewed in FIG. 1 with portions shown in phantom;
FIGS. 4A-4C are, respectively, side elevation, bottom plan, and end elevation views of a representative first divider of the organizer of FIG. 1;
FIGS. 5A-5C are, respectively, views of a second, smaller representative divider of the organizer of FIG. 1;
FIGS. 6A-6C are, respectively, views of a third, smallest representative divider of the organizer of FIG. 1;
FIG. 7 is an enlarged, fragmentary, perspective view of a portion of the view of FIG. 3A;
FIG. 8 is a further enlarged cross-sectional view taken through the line 8-8 of FIG. 7;
FIG. 9 is an enlarged, fragmentary perspective view taken generally in the direction of the line 9-9 in FIG. 2;
FIG. 10 is an enlarged, fragmentary view along the line 10-10 of FIG. 1;
FIG. 11 is an enlarged cross-sectional view along the line 11-11 of FIG. 1;
FIG. 12A is an enlarged, fragmentary view of the encircled portion of FIG. 11 showing portions of a divider in an uncompressed position in solid lines and in a compressed position in phantom;
FIG. 12B is an enlarged, fragmentary view similar to FIG. 12A showing portions of the divider in the uncompressed position in phantom and in the compressed position in solid lines; and
FIG. 13 is a perspective view of the divider of FIGS. 12A and 12B.
DETAILED DESCRIPTION
Referring initially to FIGS. 1 and 2, a configurable organizer 10 is shown having a tray system 12 and a plurality of positionable dividers 14. The tray system 12 includes a first or inner tray 16 and a second or outer tray 18 which may be shifted relative to each other to alter the size or dimension of the organizer in at least one direction. For instance, FIG. 1 shows the outer tray 18 positioned relative to the inner tray 16 to provide a first width W1 for the organizer 10, while FIG. 2 shows a relative position for the trays 16, 18 such that the organizer 10 has a second width W2 smaller than the first width W1. In this manner, the size, or footprint, of the organizer 10 may be adjusted to more closely match a predetermined size of a drawer (not shown), though the organizer may also be used on a shelf or otherwise with a particular size or configuration as desired by a user.
The dividers 14 may be selectively positioned relative to the trays 16, 18 to define or arrange a plurality of compartments. More specifically, the trays 16, 18 may be configured to a desired relative position, as will be discussed in greater detail below, to provide an interior surface area 30. One or more dividers 14 are installed on the trays 16, 18 to divide the interior surface area 30 into smaller areas 32. In FIG. 1, several dividers 14 are installed on the inner tray 16, while a single divider 14 is installed on the outer tray 18. By comparison, FIG. 2 shows the tray system 12 in a partially expanded configuration and the outer tray 18 without a divider 14 installed thereon.
The trays 16, 18 and the dividers 14 are provided with structure to secure the dividers 14 with the trays 16, 18. Each of the trays 16, 18 includes openings 34 arrayed on and through a respective top interior surfaces 36, 39 thereof, the openings 34 cooperating with securing structure 40 (see, e.g., FIGS. 4A-C) of the dividers 14. Other than the openings 34, the interior surfaces 36, 39 are generally flat and planar, as well as parallel to each other. The openings 34 have an inner periphery 38 defining the shape of the opening 34, the periphery 38 providing the opening 34 with an approximately square shape, though with inner corners 38a slightly rounded, as best seen in FIG. 3A.
Referring to FIGS. 4A-C, the securing structure 40 of the dividers 14 includes retainers 42 and support structures 44 received within the openings 34. A retainer 42 includes a pair of opposed retainer portions 46 for releasably engaging, such as by snapping, into the openings 34. Each divider 14 has a pair of opposed sidewalls 48 which, when the divider 14 is secured, extend above the trays 16, 18. The sidewalls 48 include a bottom edge and surface 50 from which the feet retainer portions 46 extend. Each retainer portion 46 has an extension portion 52 extending from the surface 50 to a foot 54. Each foot 54 extends laterally outward from the associated extension portion 52, and each foot 54 includes a chamfer or beveled surface 56 that angles upwardly and outwardly from a foot tip 58.
With reference to FIGS. 12A and 12B, to secure the divider 14 with a tray 16, 18, the retainers 42 of the divider 14 are pressed into the openings 34. In greater detail, the divider 14 is positioned above the tray system 12 so that the retainer 42 is aligned with an opening 34, and then is pressed downwardly against one of the trays 16, 18. The beveled surfaces 46 of the feet 54 wedge against the periphery 38 of the opening 34 and compress inwardly so that the feet 54 and retainer portions 56 are shifted to a position allowing an outer edge 60 of the feet 54 to pass into the opening 34. While the feet 54 are compressed inwardly, the sidewalls 48 are deflected, as is represented by the sidewalls 48′.
With continued advancement of the feet 54 into the opening 34, the feet 54 will pass through the opening 34 and, upon full clearance, will resiliently return to an uncompressed or less-compressed position, a result of the natural outward bias of the material of the sidewalls 48. As can be seen in FIGS. 12A and 12B, a short wall 70 extends downwardly from a bottom side 72 of a base or tray floor 73 of each of the trays 16, 18. The tray floor 73 has a top surface 78 which may be either of the interior top surfaces 36, 39 of the trays 16, 18. When the feet 54 have been fully advanced into the opening 34, a top surface 74 of each foot 54 abuts a bottom surface 76 of the short wall 70, and the divider bottom surface 50 abuts the top surface 78 of the tray floor 73. In simple terms, the feet 54 snap into the opening 34 so that the feet 54 are in an interference position with the tray short wall 70 and the tray floor 73. The short wall 70 provides additional structural integrity for the opening 34, which would otherwise simply be the thickness of the tray floor 73.
The organizer 10 is preferably made of formed plastic material, such as molded plastic. This material, while inexpensive, often produces some degree of tolerance due to its inherent materials properties. The extension portion 52 is sized laterally to closely abut lateral sides of the periphery 38 and is sized in length to closely mate with and receive the tray short wall 70 and the tray floor 73 between the divider sidewall bottom surface 50 and the foot top surface 74. However, due to tolerances, the rigidity provided by the cooperation between the retainers 42 and the openings 34 may not always be as great as desired. Therefore, the support structures 44 are provided.
The support structures 44 also extend from the divider sidewalls 48, though they span laterally across and between the divider sidewalls 48, as best seen in FIGS. 4B and 4C. The support structures 44 are generally short tab-like walls extending from the divider bottom surface 50 and having side edges 80. The lateral dimension of the support structure 44, from edge 80a to edge 80b, is sized to be approximately the lateral width of the openings 34 (within the periphery 38) so that the support structures 44 fit closely therein when the divider 14 is secured with the tray floor 73. As noted above, the operation of the retainers 42 depends on the retainer portions 46 being resiliently deflectable inwardly. It is preferred that the retainer portions 46 extend from and are oriented with the divider sidewalls 48 in a generally parallel manner, as will be discussed below. In the absence of any other structure, the dividers 14 would be susceptible to tipping. The support structures 44 provide constraint, in addition to the divider bottom surface 50, to resist this tipping or deflecting of the divider 14 as a whole by closely abutting the interior of the opening periphery 38.
The divider 14 includes additional structure to resist the divider 14 being deflected to its side. Each end 90 of the divider 14 includes a flared portion, as best viewed in FIG. 4B. More specifically, the divider sidewalls 48 have outwardly flared portions 48a (FIG. 4B) which flare outwardly from each other at the divider ends 90, at least along a bottom wall portion 92 thereof (FIG. 4C). The divider 14 includes end walls 90a which extend between and connect the divider sidewalls 48 at the ends 90 of the divider 14. The end walls 90a similarly flare outwardly to span between the bottom wall portions 92 of the opposed divider sidewalls 48. The bottom surface 50 of the divider sidewalls 48 extends in a generally planar manner around and along the bottom of both divider walls 50, as well as both end walls 90a. When the divider 14 is secured with the tray floor 73, the entire bottom surface 50 is positioned against or proximate to the top surface 78 of the tray floor 73. Thus, when a deflecting force is applied to the divider 14, the bottom flared-out portions 48a and the bottom surface 50 press against or contact the tray floor top surface 78 to prevent or limit the amount of deflection possible.
As noted, the retainer portions 46 preferably extend from and are oriented with the divider sidewalls 48 in a generally parallel manner. The divider sidewalls 48 are joined at the ends 90 by the aforementioned divider end walls 90a. The divider 14 further includes a divider top wall 98 joining the divider sidewalls 48 at the top, and may include one or more webbings 100 extending between the divider sidewalls 48. The webbings 100, extending between the sidewalls 48 and preferably a portion of the support structures 44, are positioned generally away from the deflectable retainers 42. Otherwise, the webbings 100 may restrict the ability of the retainers from deflecting inwardly during securement with the tray openings 34. More broadly, removal and repositioning of the dividers 14 requires the retainer portions 46 to deflect inwardly so that the feet 44 may pass through and out of the openings 34. It would be simple enough to directly mechanically compress the feet 54 from the bottom of the organizer 10. However, this would require removing the entire organizer 10 from a drawer in which it is located, possibly also requiring the removal of any contents stored in the organizer 10, and accessing the bottom of the organizer 10 so that the feet 54 can be pressed inwardly on the bottom while the divider 14 is also pulled away from the tray floor top surface 78. This is an awkward and cumbersome process for doing no more than repositioning a divider 14.
Thus, the construction of the divider sidewalls 48 and the retainer portions 46 advantageously allows a user to remove the divider 14 without removing the organizer in its entirety, or its contents. Instead, the sidewalls 48 are inwardly compressible by manual pressure in a region, generally indicated at 100 in FIGS. 1 and 2, proximate to where the retainers 42 extend so that the feet 44 move from their secured position in interference with the periphery short wall 70 to a clearance position. When compressed concurrent with pulling on the divider 14, the divider 14 is easily removed. The divider sidewall regions 100 may be slightly thinner than the balance of the sidewall 48 to promote localized compression during this operation.
Referring again to FIGS. 1 and 2, the trays 16, 18 and a plurality of dividers 14 are depicted. The inner tray 16 has dividers 14 defining the smaller areas 32. More specifically, the inner tray 16 has four tray walls 110 bounding an area 112 (corresponding to the top interior surface 36, FIG. 1) of the tray floor top surface 78 (corresponding to interior area 30), though in some forms one or more of the tray walls 110 may be omitted, such as tray wall 110a. As can be seen, a first divider 120a abuts tray wall 110a and tray wall 110b so that both ends 122 fit substantially flush against or close to the tray walls 110a, 110b. A second divider 120b, substantially identical to the first divider 120a, extends generally parallel with the first divider 120s so that the second divider 120b is also substantially flush against or close to the tray walls 110a, 110b. A third, smallest divider 128 extends between and fits substantially flush against the first and second dividers 120a, 120b. Larger dividers 130 extend between tray wall 110c and the second divider 120b, again fitting substantially flush or close thereto. To promote understanding, the above-described regions 100 in which the divider sidewalls 48 may be manually compressed are highlighted. Thus, as the regions 100 preferably correspond to locations of retainers 42 extending from the bottom surface 50 of the dividers 120a, 120b, 128, 130 it should be recognized that the first, second, and third dividers 120a, 120b, 128 include one retainer 42 apiece, while the larger dividers 130 include a pair of retainers 42.
FIGS. 4A-C depict the divider 14, described above, in the specific form of the larger divider 130, thus having four support structures 44 and a pair of retainers 42, each having a pair of opposed retainer portions 46 with feet 54 thereon, the retainers 42 and support structures 44 receivable or removable concurrently within openings 34 in the trays 16, 18. As can be seen, the sidewalls 48 are slightly angled downwardly and outwardly from each other. In order to follow a similar sidewall angle for another divider 14, the endwalls 90a are provided with a similar slight inward and downward angle, as can be seen in FIG. 4A. Additionally, the tray walls 110 of the inner tray 16 (as well as tray wall 190a of the outer tray 18, discussed below) have an inner surface 160 (see also FIG. 11) constructed with an angle substantially matching the angle of one of the sidewalls 48.
With reference to FIGS. 5A-C, the divider 120 in accordance with the above-described dividers 120a, 120b is depicted. As can be seen, the divider 120 includes a single retainer 170, and four of support structures 172 for securing the divider 120 with the openings 34. The divider 120 includes sidewalls 174, endwalls 176, and a top wall 178, the operation and construction of which being described above.
Finally, FIGS. 6A-C depict the smallest third divider 128. The securing structure 40 for the divider 128 includes merely a single retainer 180.
It should be clear from the description that the number and location of the securing structure 40 preferably aligns with the array of openings 34, and it should also be clear that the number of features included in the securing structure 40 may easily be altered. For instance, the openings 34 may be doubled in number so that the distance between them is halved. While this would not necessitate an increase in securing structures 40 on the dividers 14, 120, 128, 130, but it would at least permit such.
However, it should be noted that the depicted dividers do utilize securing structures 40 in adjacent openings 34. Turning now to FIG. 3A, retainers 42a, as well as support structures 44a, are indicated for the largest dividers 130 of FIG. 1. Similarly, retainers 42b and support structures 44b are indicated for the first and second dividers 120a, 120b, and retainer 42c is indicated for the third divider 128, which has no support structure. As can be seen, openings 34a are occupied by the retainers 42 and support structures, while openings 34b are empty.
The outer tray 18 also has tray walls 190 bounding an area 192. As the trays 16, 18 are shifted from and between expanded and unexpanded positions relative to each other, the area 192 is expanded or decreased. Additional dividers 14, such as those described herein, may be secured with the tray floor 73 of the outer tray 18 to define smaller areas therewithin in the same manner as the smaller areas 32 are defined for the inner tray 16.
As noted, the inner tray wall 110a may be omitted, in which case the area 112 bound by the inner tray walls 110 is generally contiguous with the area 192 bound by the outer tray walls 190, in the absence of any dividers 14. Others of the tray walls 110, 190 may also be omitted, particularly if the organizer 10 is to be used to cover the bottom of a drawer (not shown) which has its own sides.
The trays 16, 18 have cooperating structure to facilitate and control the expansion and contraction of the area 192 of the outer tray 18. With specific reference to FIGS. 3A, and 7-10, the inner tray 16 includes a pair of guides 200 positioned proximate an outer edge 202 of the inner tray bottom 204 while the outer tray includes a pair of rails 206 received within respective guides. The guides 200 have a first portion 200a that extends downward, preferably orthogonally, from the inner tray bottom 204, and a second portion 200b that extends laterally outward from the first portion 200a. The rail 206 has a first portion 206a that extends upwardly from a top surface 208 formed on the outer tray 18 proximate the outer tray wall 190a (FIG. 10) and a second portion 206b that extends laterally inwardly. The rail second portion 206b is received between the guide second portion 200b and the inner tray bottom 204, and the guide second portion 200b is consequently positioned between the rail second portion 206b and the outer tray top surface 208. As can be seen in phantom in FIGS. 3A and 3C, the rail 206 need only extend a short distance relative to the length of the outer tray 18, while the guide 200 extends generally the length of the inner tray 16.
The organizer 10 further includes structure to define discrete relative positions for the inner and outer trays 16, 18. In the present form, the inner tray 16 includes two rows 211 of receptacles 214 defining recesses 216 positioned inboard of the guide 200. The outer tray 18 includes a pair of fingers 220 that are generally deflectable downwardly in the vertical direction, each having a boss 222 (FIG. 8) thereon. The boss 222 has a slightly rounded top surface 224 to allow the boss 222 to deflect, wedge-like, against the receptacles 214 so that the boss 222 is forced out of the recesses 216 when the trays 16, 18 are shifted relative to each other. In a selected position, the boss 222 is received within the recess 216 so that the tray system 14 generally resists being shifted out of the selected position.
While the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques that fall within the spirit and scope of the invention as set forth in the appended claims.
Patent Application
20080083753
