The present invention relates to an orthodontic screw and a set of elements for making an orthodontic appliance or an orthopedic appliance for dentistry comprising said screw and a process for manufacturing an orthodontic or orthopedic appliance for dentistry. The orthodontic or orthopedic appliance can be of the type made by CAD/CAM techniques.
In orthodontics and dentistry, the use of CAD/CAM methods for the fabrication of orthodontic or orthopedic appliances has become increasingly widespread. According to these methods, there is a joint and integrated use of software systems for computer-aided design (Computer-Aided Design, CAD) and computer-aided manufacturing (Computer-Aided Manufacturing, CAM). The use of integrated CAD/CAM systems makes it easier to transfer information from the first to the second step of the process and has modified the entire production process.
In the case of the manufacturing of an orthodontic or orthopedic appliance, the design of the same appliance is preceded by a three-dimensional scan of the patient's intra-oral cavity by computerized optical detection means. The scan thus performed generates files (generally in the .stl format) which are used for the virtual processing of the orthodontic set-up, i.e. to design by computer the orthodontic appliance to be manufactured using a computer-aided manufacturing process for many of the parts forming the appliance. In other words, virtual modeling is carried out without the traditional realization, by means of dental impression, of a physical model according to which the orthodontic appliance is shaped, with a process in which the manufacture of many parts of the appliance is carried out by means of CAM systems.
In the case of a palatal expander, the portions of the appliance that connect the orthodontic screw to the dental arch or to the palatal bone are formed by CAM, for example by “laser sintering” or “laser melting” procedures, i.e. by additive manufacturing from metal powders. At the end of this process, the connecting portions to the dental arch (i.e. those parts of the appliance which correspond to the orthodontic bands—and which may actually be orthodontic bands or other elements of different shape and size suitable for attachment to the dental arch), as well as the connecting arms to the orthodontic screw, must be connected to the screw by processes which are not standardized because there are no orthodontic screws designed for this use. For this reason, one approach followed by dental technicians is to modify an existing orthodontic screw provided with arms for connecting the screw to the portions of the appliance formed by CAM. In practice, the process of forming an orthodontic appliance involves a mainly computerized phase and a final phase that requires manual intervention by the operator, an intervention that is largely dependent on the skill and experience of the operator himself.
U.S. Pat. No 4,571,177 discloses an orthodontic screw comprising two bodies connected by positioning means comprising a central screw and two guides parallel to the central screw to allow the distance between said bodies to be adjusted with a reciprocal displacement along a predetermined direction, wherein said bodies have a seat suitable for receiving a portion of a connecting structure associable with the orthodontic screw for its connection to the teeth of a dental arch, and wherein said seat consists of a hole in which parts of the connecting structure are inserted with an insertion movement in an axial direction with respect to the hole. Furthermore, said hole is arranged on the same axis as the guides. Therefore, the orthodontic screw disclosed in U.S. Pat. No. 4,571,177 is disadvantageous both in terms of mechanical stability, because the reactions exerted along the portions of the connecting structure develop along the same axes of the guides, and in terms of assembly complexity and stability of the fastening of the connecting structure to the bodies of the orthodontic screw, because these portions of the connecting structure must be inserted axially in the receiving holes whose dimensions are extremely reduced and the connection is formed only by welds along the outer edge of the hole.
The main purpose of the present invention is to provide an orthodontic screw and a set of elements form manufacturing an orthodontic appliance, i.e. an orthodontic appliance comprising the screw itself, as well as a process for manufacturing an orthodontic or orthodontic appliance able to eliminate the drawbacks of the prior art.
This result has been achieved, in accordance with the present invention, by providing a device having the features indicated in the independent claims. Other features of the invention are the subject of the dependent claims.
Among the advantages offered by the present invention there are, in particular, the following: the possibility to realize an orthodontic or an orthopedic appliance with CAD CAM methodology and to associate to the orthodontic screw the connection structure to the teeth in an effective, safe and quick way, in particular if compared to the known techniques; it is possible to fix the connection arms to the orthodontic screw in different and suitable ways for the type of orthodontic appliance to be formed; the fixing of the connection arms to the orthodontic screw is made much easier by the presence of corresponding open seats in which the ends or portions of the arms can be inserted with a movement along an orthogonal direction to the arms, i.e. along an orthogonal direction to the open seats; the fixing of the arms to the orthodontic screw is remarkably stable because each arm can be fixed, for example by welding, to the receiving seat on a fixing area that extends for a relatively high value, corresponding also to the entire longitudinal extension of the seat; the arms can be fixed to the orthodontic screw in areas not corresponding (and not coaxial) to those in which the guides of the orthodontic screw are present; the simplicity of construction and, therefore, also the relatively low cost; the reliability; the possibility of using biocompatible materials of the type normally used for the construction of intra-oral appliances.
These and further advantages and features of the present invention will be more and better understood by every person skilled in the art thanks to the description that follows and to the annexed drawings, provided by way of example but not to be considered in a limitative sense, in which:
Reduced to its essential structure and with reference to the annexed figures, an orthodontic screw (2) in accordance with the present invention is of the type comprising two bodies (20) connected by means of positioning means (21, 22) shaped and arranged in a way to allow adjustment of the distance between said bodies (20) with a movement along a first direction (F).
The screw (2) is used to form an orthodontic appliance (1) through the connection to fixing means to the teeth (4) through one or more connecting arms (3) arranged between the screw (2) and the fixing means to the teeth (4).
The fixing means to the teeth (4), as in the examples of the attached drawings, can consist of a plurality of bushes or orthodontic bands (4) associated with each other and made by means of the CAD/CAM technique. In practice, using the CAD/CAM method, a structure is created that is able to copy the patient's dental arch to be permanently fixed to the same arch and that is provided with a series of arms that allow it to be connected to the orthodontic screw that provides the necessary thrust for the orthodontic treatment. It is understood that, in the context of the present invention, the use of the CAD/CAM technique to create said structure is not strictly necessary since it is still possible to apply the traditional techniques adopted in this sector.
In the present description, the term orthodontic screw identifies a device comprising two bodies connected by positioning means shaped and arranged to allow the adjustment of the distance between said bodies to determine a corresponding thrust during an orthodontic treatment. The positioning means shown in the drawings by way of example are the screw (21) provided with the operating portion (210) and the rectilinear guides (22) parallel to the screw (21). These means can be differently shaped according to the structure and function of the orthodontic screw; for example they may comprise other types of positioning means suitable for providing thrust such as, for example, a screw differently shaped or provided with preloaded elastic means. The term orthodontic appliance means a set of elements designed to influence the shape and/or the function of the stomatognathic system and comprising said screw and a connection or connecting structure to one or more portions of a patient's dental arch. The design and formation of the connection structure (i.e. of the assembly that includes the arms and bands or other means of fixed or temporary bonding to the teeth) between the patient's dental arch and the screw (or other thrust device) is carried out using CAD/CAM techniques. The signs or marks on the bodies (20) of the screw (2), such as the signs or marks visible for example in
The screw (2) is characterized in that it is provided with a seat (23) shaped to accommodate a portion (30; 31) of the arms (3).
In particular, with reference to
The seat (23), as shown by way of example in
The seat (23) is can be differently shaped in section; for example, it can have a circular or polygonal cross section; in the case of a polygonal section, the constraint to the relative rotation between the seat (23) and arm (3) is more effective, which will consequently be similarly shaped. For example, as shown in
In all the illustrated examples, with the exception of the example shown in
On the contrary, in
In the example illustrated in
In the example illustrated in
The orthodontic screw (2) can be used to make an orthodontic appliance (1) comprising an orthodontic screw (2) and a connection structure to a dental arch, which includes fixing means to the teeth (4), and one or more connection (3) arranged between said screw (2) and said fixing means to the teeth (4). For example, as shown in the annexed drawings, the means (4) for fixing to the teeth consist of orthodontic bands.
Advantageously, the seat (23) is formed in a direction that does not coincide with the axes of the screw (21) and of the guides (22).
An orthodontic appliance (1) in accordance with the invention is characterized in that it comprises an orthodontic screw (2) made according to the foregoing description.
In particular, the connecting arms (3) can be provided with a free end (30) shaped so as to be insertable in the seat (23) in particular when the latter is closed at one of its ends (24).
The connecting arms (3) can be provided with a connecting section (31) shaped to be insertable in a corresponding seat (23). In the examples shown in the figure, said connecting section (31) is substantially orthogonal to the arms (3) connected by it.
In the example shown in
In the example shown in
In
The orthodontic appliance (1) shown in
In practice, in this possible embodiment of the invention, only a pair of arms (3) is provided and the screw (2) is corresponding provided with a corresponding pair of seats (23) to accommodate the ends of the two arms (3). The orthodontic screw (2) is of the type comprising an adjustment screw (21), which corresponds to the central screw (21) of the previous examples, and to a single guide (22).
Also in this case the conformation of the seats (23) is purely exemplary and also in this case, as in the previous ones, the design and formation of the connection structure can be carried out using CAD/CAM techniques.
From what has been previously expressed and from the attached drawings, it is evident that one of the advantages of the present invention is that the seats (23) are open along their longitudinal development thus allowing the insertion of the arms (3) by means of a movement along a direction (Y) orthogonal or substantially orthogonal to the longitudinal development (X) of the arms themselves, that is, along a direction (Y) orthogonal or substantially orthogonal to the seats (23); in practice, the insertion of the arms (i.e. portions 31 or free ends 30 of the arms themselves) into the seats (23) occurs with a movement which makes the fixing extremely easy and safe for at least two reasons. A first reason relates to the ease with which it is possible to insert an arm in a seat which has a very wide opening by moving the same arm orthogonally with respect to its longitudinal axis; the same ease of insertion is not guaranteed by an axial insertion of the arm in a closed seat, i.e. a seat which has its open insertion part defined only by an axial hole. The second reason relates to the fact that with the seat open longitudinally it is possible to weld the arm (3) to the screw (2) along the entire longitudinal development of the seat (23).
Another advantage from the point of view of the stability of the orthodontic appliance is determined by the fact that the arms (3) can be fixed to the orthodontic screw (2) in areas that do not correspond (and are not coaxial) to those in which the guides (22) of the orthodontic screw are placed.
In the example illustrated in the attached drawings, the screw (21) is provided with a operating portion (210) which has radial holes (212) arranged for the insertion of a special tool thanks to which it is possible to proceed, by rotating the operating portion of an angle that varies according to the desired distance between the bodies (20), with the actuation of the orthodontic screw (2). In other words, said radial holes (212) are configured to be able to house a portion of the tool inside them, the rotation of which involves the actuation of the orthodontic screw and the consequent spacing of the bodies (20), according to the direction indicated with the arrow (F) in the drawings.
In accordance with the example shown in
In the example shown in
In the present description, the lower term has been used to indicate the side that is at the bottom when the screw 2 is in the position shown in
These configurations allow, in particular, a better and easier fixing of the connection arms (3) to said seats (23) by welding which prevents their relative movement.
In other words, the open seats (23) arranged for housing the ends (30) of the connecting arms (3) facilitate and make more effective the fixing between said arms (3) and the bodies (20) on which said open seats (23) are formed. The fact that the seats (23) are open for their entire extension considerably increases the ease of fixing the arms (3) to the bodies (20) because the introduction of the arms (3) inside the seats (23) is possible by moving along a radial direction (i.e. orthogonal to the axis of the arms) with an area intended for reception defined by the entire development of the seat (23) capable of being “centered” without any difficulty. On the contrary, if the seats (23) were not open and therefore the introduction of the arms (23) was possible only by means of an axial movement (i.e. in the direction defined by the same axis of the arm 3), the introduction of the free end (30) of the arm (3) in the hole defined by the receiving seat would be extremely difficult or even impossible also because of the possible forces offered by the reaction of the arms to their deformation.
In particular, in the drawings of
the positioning of the orthodontic screw (2) on said structure (
In particular,
In
In relation to what has been described and illustrated, an orthodontic screw in accordance with the present invention comprises two bodies (20) connected by means of positioning means (21, 22) designed to allow the distance between said bodies (20) to be adjusted with a mutual displacement along a predetermined direction (F), wherein said bodies (20) have a seat (23) adapted to receive a portion (30, 31) of a connection structure (3, 4) associable with the orthodontic screw for its connection to the teeth of a dental arch, wherein said seat (23) consists of a groove (23) formed on an external surface of the bodies (20).
In this way, said portion (30, 31) of said connection structure (3, 4) can be inserted in said seat (23) through a displacement (Y) orthogonal to the same seat (23).
In the examples previously described, the structure (3, 4) for connecting the orthodontic screw to the teeth of the dental arch is formed by the arms (3) and the orthodontic bands (4) arranged on the arms themselves, and said portion (30, 31) is consisting of a portion of the arms (3). In the examples previously described, the arms (3) are elements oriented parallel to the seats (23) whereby said displacement (Y) is an orthogonal or substantially orthogonal displacement to the seats (23).
In conclusion, it is possible to affirm that the invention therefore relates to an orthodontic screw (2) comprising two bodies (20) connected by means of positioning means (21, 22) adapted to allow the distance between said bodies (20) with a reciprocal movement along a predetermined direction (F), in which said bodies (20) have a seat (23) suitable for receiving a portion (30, 31) of a connecting structure (3, 4) associated with the orthodontic screw for its connection to the teeth of a dental arch; the screw (2) is characterized in that said seat (23) is provided by a groove (23) formed on an external surface of the bodies (20), so that said portion (30, 31) of said connection structure (3, 4) can be inserted in said seat (23) through a displacement (Y) orthogonal to the same seat (23).
The seat (23) can also be open or closed at one of its ends (24), and be of polygonal cross section, in particular also quadrilateral. The seat (23) can be develop parallel or orthogonally with respect to said direction (F) and is formed along a direction not coincident with the axis of the screw (21) and guides (22).
The invention also relates to an in orthodontic appliance (1) comprising an orthodontic screw (2) and a connecting structure (3, 4) to the teeth of a dental arch comprising means (4) for fixing to the teeth and one or several connecting arms (3) arranged between said orthodontic screw (2) and said fixing means to the teeth (4); the appliance (1) is characterized in that it comprises an orthodontic screw (2) made as described above. Furthermore, each of said connecting arms (3) can be provided with a portion or section (31) shaped to be insertable in said seat (23) or with a free end (30) shaped to be insertable in said seat (23).
One or more additional connecting elements (33) can be provided to keep said fixing means (4) to the teeth and said arms (3) together.
The fixing means (4) to the teeth as well as the connecting arms (3) can be carried out by means of CAD-CAM technique.
In the same way, it is an object of the present invention, an orthopedic appliance for dentistry (1′) comprising an orthodontic screw (2) and a structure (3, 4) for connecting to a dental arch comprising means (4) for fixing to the teeth of a dental arch and fixing means (40) to a bone structure and one or more connecting arms (3) arranged between said orthodontic screw (2) and said fixing means to the teeth (4) and said fixing means (40) to a bone structure; also in this case the appliance (1′) is characterized in that it comprises an orthodontic screw (2) made as described above. In addition, the fastening means to the teeth (4) and said connecting arms (3) can be carried out by means of CAD-CAM technique.
The invention also relates to a process for the construction of an orthodontic appliance (1) or an orthopedic appliance (1′) for dentistry comprising:
The method is characterized in forming on an external surface of the bodies (20) of said screw a seat (23) consisting of a groove (23), and introducing a portion (30, 31) of said connection structure (3, 4) in said seat (23) through a displacement (Y) orthogonal to the same seat (23). Furthermore, the connection structure (3, 4) can be carried out by using the CAD-CAM technique.
In practice, the details of execution may in any case vary in an equivalent manner as regards the individual elements described and illustrated without thereby departing from the scope of the solution idea adopted and therefore remaining within the limits of the protection conferred by this patent in accordance with the claims attached.
Number | Date | Country | Kind |
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102019000003741 | Mar 2019 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IT2020/050034 | 2/19/2020 | WO | 00 |