Embodiments of the disclosure relate to the field of medical devices. More specifically, one embodiment of the disclosure relates to an orthopedic brace and components thereof.
The following description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Orthopedic braces (orthoses) usually need to be adjusted or customized in some manner to conform to the body part(s) being braced, and then properly positioned. A typical orthosis commonly has at least two portions, a rigid portion supporting a body part, and a flexible portion securing the orthosis to the body. One type of orthopedic brace is referred to as a “thoraco-lumbo-sacral orthosis” or by the acronym “TLSO.”
A TLSO is a brace that provides support from a mid-portion to a lower portion of the spine. In particular, a “TLSO” is a brace that limits movement in a wearer's spine from the thoracic area (mid-back area) to the wearer's sacrum (lower-back area). At the same time, the TLSO allows a wearer's neck to move freely. This type of brace is normally used to provide support and stabilization of the spine after a back injury and/or surgery, and in some cases, may be utilized to address spinal pathologies.
As compression fractures become more common, especially as our population ages, the use of TLSOs is becoming more prevalent. One common problem experienced by orthotists in connection with conventional TLSOs is that they can be difficult to adjust for wearers to ensure proper fit, where proper fit of the orthosis normally provides the wearer with improved pain reduction and promotes healing.
Embodiments of the invention are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings, in which like references indicate similar elements and in which:
Embodiments of the present disclosure generally relate to an orthopedic brace having an adjustable spinal support extension and a strap adjustment member, coupled to a posterior surface of the adjustable spinal support extension, for adjusting a support harness for improved comfort when worn. Herein, the orthopedic brace features a belt brace worn around a waist of a wearer, where the belt brace features a structural member located in a lumbar support region of the belt brace to secure a spinal support extension thereto. The spinal support extension, when secured by the structural member, is substantially orthogonal to an orientation of the belt brace. As a result, the orthopedic brace operates as a thoraco-lumbo-sacral orthosis (TLSO) brace with the spinal support extension positioned along a mid-sagittal plane.
More specifically, according to one embodiment of the disclosure, the orthopedic brace features a lumbar sacral orthosis (LSO) type belt brace to be worn around the waist. Oriented to reside within a traverse plane when worn, the belt brace includes a lumbar support disposed between a first lateral support and a second lateral support. The lumbar support is configured to extend across a sagittal plane and be applied to a lower back of the wearer. Each of the first and second lateral supports includes a plurality of fasteners and are configured to wrap around the waist of the wearer and fasten to one another at or near the abdomen. For this embodiment, the fasteners may be arranged as complementary hook and loop fasteners, although other suitable fasteners may be utilized such as snaps, buttons, clasps, or any other fasteners that allow for the belt brace to comfortably fit users of different shapes and sizes.
On an anterior side of the lumbar support of the brace, a structural member is provided to secure the adjustable spinal support extension as described below. According to one embodiment of the disclosure, the structural member includes a partially-enclosed, recessed area sized to receive a first end of the spinal support extension. For instance, the structural member may include, but is not limited or restricted to a pocket formed by soft goods such as one or more layers of textiles, fabrics (inclusive of woven fabrics and/or non-woven fabrics), or other materials capable of being configured as a recessed area to secure and maintain the first end of the spinal support extension. Herein, the pocket may include a fastener at its opening to attach to an anterior surface of a sleeve including an adjustable strut forming the spinal support extension, as described below.
More specifically, the spinal support extension includes an adjustable strut that can be vertically (longitudinally) adjusted to increase or decrease its length based on the height of the wearer. One embodiment of the adjustable strut includes a second strut member configured to be slidably engaged with a first strut member. The second strut member includes a first portion located proximate to a first (upper) end of the adjustable strut and a second (lower) portion located proximate to a second end of the adjustable strut, where the first portion is constructed with a narrower width than the second portion. This narrowing is to allow the spinal support extension to rest comfortably between the shoulder blades of the wearer. Both the first strut member and the second strut member include apertures, which are formulated along their longitudinal center axes and are equivalent in size and shape to align when positioned adjacent to and partially overlapping each other.
After being set to a desired length, the adjustable strut may be partially inserted into the sleeve, namely a soft good having a partially-enclosed retention area. The partially-enclosed retention area includes an enclosed area to which a first end of straps for the harness are attached and an opening to receive and surround a significant portion of the adjustable strut. Depending on the selected length of the adjustable strut, a portion of that adjustable strut may extend from the sleeve prior to placement into (and covering by) the pocket. The sleeve includes a tab located on its anterior surface for insertion through aligned apertures of the first strut member and/or the second strut member (or under a bottom edge of the first strut member) and subsequent attachment to a posterior surface of the sleeve. The portion of the tab and corresponding portion of the posterior surface of the sleeve may include complementary fasteners, such as complementary hook and loop fasteners for example.
The strap adjustment member includes a multi-region panel including a center region disposed between lateral regions that are pivotally coupled to opposite edges of the center region. The pivotal couplings allow for either or both of these lateral regions to be folded toward the center region (or cut and remove) to reduce the sizing of the strap adjustment member to accommodate narrow-bodied wearers. Strap guides may include looped attachment members with a fastener positioned along an anterior surface of the fastener for attachment to a posterior surface of the multi-region panel. Each of the strap guides is adapted with an opening to enable a corresponding strap of the harness to pass through the strap guide so as to form a loop between a top region of the sleeve and the strap guide. Hence, the straps may be used as shoulder straps for the orthopedic brace. The straps continue to be propagated to the belt brace for coupling to a second pair of strap guides attached to the belt brace.
In the following description, certain terminology is used to describe aspects of the invention. For example, the term “member” may be construed as a structural component of an orthopedic brace. In certain situations, a member may include a component covered by soft goods such as one or more textiles, one or more fabrics (woven fabrics and/or non-woven fabrics), leathers, and/or another covering material. These soft goods may feature “loop” type fasteners or other variants to which a “hook” type fastener may be attached. In other situations, the member may be soft goods attached to another structural component of the orthopedic brace such as a textile or fabric sewn to form a partially-enclosed retention area.
The term “partially-enclosed” may be applicable to a structure having a sealed or enclosed perimeter except for at least one opening at selected location along the periphery. As a result, a partially-enclosed retention area is a structure that is configured to encapsulate some of all of a member inserted therein, thereby operating as a pocket, a chamber, a cavity, a hollow area, a lumen, or the like.
The term “attach” and other tenses of the term (attached, attaching, etc.) may be construed as physically connecting a first member to a second member. A “fastener” may be construed as any physical component that is used to attach different members together. An illustrative example of different types of fasteners and fastening techniques may include, but are not limited or restricted to snaps, buttons, clasps, adhesives, sewing, heat sealing (or melting), gluing, knitting, or other physical coupling techniques such as a hook and loop connection.
The terms “rigid” or “rigidity” with respect to a member or portion of a member may be construed as the member being configured to at least partially resist bending or deformation. According to this definition, different lengths of a given structure and composition can be rigid at a shorter length, and flexible at a longer length. As used herein, the term “high rigidity” with respect to a member or portion of a member may be construed as the member will be permanently deformed if bent or twisted by at least 20° end to end.
Finally, the terms “or” and “and/or” as used herein are to be interpreted as inclusive or meaning any one or any combination. As an example, “A, B or C” or “A, B and/or C” mean “any of the following: A; B; C; A and B; A and C; B and C; A, B and C.” An exception to this definition will occur only when a combination of elements, functions, steps or acts are in some way inherently mutually exclusive. The symbol “/” between two reference numerals references the presence of alternative structures that can be utilized in the same fashion.
As this invention is susceptible to embodiments of many different forms, it is intended that the present disclosure is to be considered as an example of the principles of the invention and not intended to limit the invention to the specific embodiments shown and described.
Referring device to
More specifically, the belt brace 110 includes the lumbar support 112 disposed between a first lateral support 114 and a second lateral support 116. The lumbar support 112 is configured to extend across a sagittal plane and be applied to a lower back of the wearer. According to one embodiment of the disclosure, the first lateral support 114 may include one or more fasteners 115 positioned on a posterior side 118 of the belt brace 110 while the second lateral support 116 may include one or more fasteners 117 positioned on an anterior side 119 of the belt brace 110. The first and second lateral supports 114 and 116 are configured to wrap around the waist of the wearer and fasten to one another at or near the abdomen. According to this embodiment, the fastener(s) 115 may be attached to a portion of the second lateral support 116 along the anterior side 119 of the belt brace 110 and the fastener(s) 117 may be attached to a portion of the first lateral support 114 along the posterior side 118 of the belt brace 110.
Alternatively, it is contemplated that both of the fastener(s) 115 and 117 may be positioned on the posterior side 118 of the first lateral support 114 and the second lateral support 116, respectively. For this alternative embodiment, the fastener(s) 115 and 117 may be arranged as complementary fasteners, such as complementary loop and hook fasteners for example, which become attached when the first and second lateral supports 114 and 116 are wrapped around the waist of the wearer.
The belt brace 110 further features a first and second cords 120 and 122 that are threaded through a tightening mechanism (e.g. cord guides, pulleys, etc.) disposed on the lumbar support 112 and/or lateral supports 114/116 of the brace belt 100. Coupled to the tightening mechanism (not shown), the first cord 120 can be pulled in a direction A to tighten the brace belt 110 when worn. Similarly, the second cord 122, coupled to the tightening mechanism (not shown), can be pulled in a direction B to tighten the brace belt 110 when worn. These cords 120 and 122 may be pulled concurrently (i.e., at least partially overlapping in time) to tighten the belt brace 110 by shortening an exposed length of the lumbar support 112. Once a desired level of tightness is achieved, fasteners of the pull tabs 130 and 132 may engage complementary fasteners on the lateral supports 114 and 116. The complementary fasteners may be positioned at selected areas on the posterior side 118 of the belt brace 110.
As shown, the spinal support extension 140 extends longitudinally from the lumbar support 112 of the belt brace 110 along a sagittal plane. The spinal support extension 140 includes a first end 144 and a second end 147 (see
The first and second strap members 182 and 184 are attached to a third strap member 186 and a fourth strap member 188, respectively. As one attachment scheme, a first edge 183 of the first strap member 182 may be attached (e.g., sewn) to a first end 187 of the third strap 186. Additionally, a first edge 185 of the second strap member 184 may be attached (e.g., sewn) to a first end 189 of the fourth strap member 188 as shown in detail in
The strap adjustment member 150 includes a multi-region panel 153, which includes a center panel 154 disposed between lateral panels 158 and 159. The lateral panels 158 and 159 are pivotally attached to opposite edges 155 and 156 of the center panel 154. These lateral panels 158 and 159 are trimmable based on these pivotal attachments, which enable either or both of these lateral panels 158 and/or 159 to be folded toward the center panel 154 and attached thereto (or cut and removed). This construction provides an effective and efficient customization scheme for orthotists to reduce the sizing of the strap adjustment member 150 to accommodate more narrowly-bodied wearers.
A first strap guide 151 may be removably attached to the multi-region panel 153 via a secondary strap 160 having at least an anterior side 161 with a “hook” type fastener (not shown) for attachment to a posterior side 162 of the first lateral panel 158 and/or a posterior side 163 of the center panel 154 with a “loop” type fastener. The secondary strap 160 is inserted through the first strap guide 151 and folded back for attachment. Similarly, a second strap guide 152 may be removably attached to the multi-region panel 153 via a secondary strap 164, which includes a “hook” type fastener (not shown). In particular, the second strap guide 152 may be configured to be removably attached to a posterior side 165 of the second lateral panel 159 and/or the posterior side 163 of the center panel 154. The secondary strap 164 may be inserted through an opening of the second strap guide 152 and folded back before attachment to the posterior side 165 of the second lateral panel 159 and/or the posterior side 163 of the center panel 154.
Furthermore, as shown in
Referring now to
As shown, the strap adjustment member 150 may be repositioned along a longitudinal (vertical) direction 200 to expand or restrict the diameter of the strap loops 190 and 192. Longitudinal movement of the strap adjustment member provides for vertical adjustability of the straps 182/186 and 184/188 to customize positioning of the straps to avoid impinging the axilla of the wearer. Similarly, the strap adjustment member 150 may be repositioned in a lateral (horizontal) direction 210 to effectuate change in the first strap loop 190 and inverse change in the second strap loop 192. For example, by shifting a center point 220 of the strap adjustment member 150 (located at the center panel 154) towards a first edge 230 of the spinal support extension 140, the lateral range of the first strap loop 190 is increased while the lateral range of the second strap loop 192 is decreased. Similarly, by shifting the center point 220 of the strap adjustment member towards a second edge 240 of the spinal support extension 140, the lateral range of the second strap loop 192 is increased while the lateral range of the first strap loop 190 is decreased. This second adjustment provides another means for positioning the straps to avoid impinging the axilla of the wearer.
Additionally, the secondary strap 160 associated with the first strap guide 151 may be removably attached to the center panel 154 and/or the first lateral panel 158 as the secondary strap 160 features its anterior side 161 with a “hook” type fastener (not shown) for attachment to the posterior side 162 of the first lateral panel 158 and/or a posterior side 163 of the center panel 154 having “loop” type fasteners. This ease in repositioning of the first strap guide 151 allows for further customization of the first strap loop 190 relative to its lateral (horizontal) positioning independent of the second strap loop 192.
Similarly, the secondary strap 164 associated with the second strap guide 152 may be removably attached to the center panel 154 and/or the second lateral panel 159 as the secondary strap 164 features its anterior side (not shown) with a “hook” type for attachment to the posterior side 165 of the second lateral panel 159 and/or the posterior side 163 of the center panel 154 having “loop” type fasteners. This ease in repositioning of the second strap guide 152 further allows customization of the second strap loop 192 without impinging on the first strap loop 190.
Referring to
In particular, as shown in
Referring now to
After the adjustable strut has been set to a desired length and partially inserted into the sleeve 360, the bottom portion 375 of the spinal support extension 140 is at least partially inserted into the pocket 330. As a result, most (if not all) of the top portion 370 of the spinal support extension 140 resides outside of the pocket 330. A rigid ledge member 380 may be positioned within the pocket 330 to physically support the spinal support extension 140 (inclusive of an adjustable strut 400 or 500 and its corresponding sleeve 360) to avoid tearing of the soft goods forming the pocket 330.
Referring now
As shown in
According to one embodiment of the disclosure, the second plurality of apertures 420 may be lesser in number than the first plurality of lateral bands 418. Also, according to one embodiment of the disclosure, the lateral bands 418 may be configured with an angular (arc) curvature so that, when aligned with lateral bands 438 of the second strut member 430, an engagement region (lip) 455 of the release lever 450 is capable of securing together one of the plurality of lateral bands 418 along with its corresponding (and aligned) lateral band 438.
Referring still to
As shown, each of the locking apertures 442 may correspond to keyhole apertures, each of which includes a first aperture area 443 of a first prescribed area and a second aperture area 444 of a second prescribed area. As the second prescribed area is lesser in diameter than the first prescribed area, a post 422 may be oriented to extend with the first prescribed area 443, and thereafter, is slidably engaged within a surface of the third outer panel 434 or the fourth outer panel 436 surrounding the second prescribed area 444. Also, while the width of the channel 432 remain the same as the channel 412 of the first strut member 410, the widths of the third and fourth outer panels 434 and 436 change. In particular, within the first portion 445 of the second strut member 430, the outer panels 434 and 436 are sized with a width consistent with the outer panels 414 and 416 of the first strut member 410. Between the first portion 445 and the second portion 446 of the second strut member 430, however, the widths of the outer panels 434 and 436 transition to a second (and lesser) width. The entire width of the second portion 446 of the second strut member 430 is configured to be lesser in distance than a distance is less than the shoulder blade of the wearer.
The release lever 450 includes the engagement lip 455 extends generally orthogonal from the release lever 450. The release lever 450 is mounted longitudinally onto one or more of the lateral bands 438 spanning the channel 432, with a first end 452 of the release lever 450 featuring the engagement lip 455 being directed away from a second portion 446 of the second strut member 430. Hence, the first end 452 of the release lever 450 is oriented downward while a second end 454 of the release lever 450 is oriented upward.
It is contemplated that the architecture of the first strut member 410 and the second strut member 430 is selected where the load between the struts members 410 and 430 is anticipated to be in compression. As a result, the compressive forces drive the posts 422 into the second prescribed area 444 (narrow end) of the keyhole apertures 442, further securing the attachment of the these strut members against sagittal plane loading by the lip on the posts (number) while resisting compression between these strut members 410 and 430.
However, if the load between the two strut members 410 and 430 is in tension as shown in
Referring now to
Furthermore, according to one embodiment of the disclosure, the release lever 450 may be configured with pre-drilled apertures 458 into which a fastening member (e.g., screw, bolt, post, etc.) may be inserted for coupling to one or more of the lateral bands 438 of the second strut member 430. This may necessitate the generation of apertures in selected lateral band(s) 438 to receive the fastening member(s) as well.
Referring now to
After being set to a desired length, the posts 422 of the first strut member 410 are oriented to engage with a first subset 470 of the locking apertures 442. This subset 470 is located at the topmost of the locking apertures 442 so that the overall height (length) of the adjustable strut 400 is minimized. Herein, the release lever 450 is engaged with an aperture 480 of the fourth plurality of apertures 440 closest to a bottom edge 481 of the second strut member 430 and a second closest aperture 482 of the second plurality of apertures 420 to a bottom edge 483 of the first strut member 410.
Referring to
After being set to a desired length, the posts 422 of the first strut member 410 are oriented to engage with a second subset 475 of the locking apertures 442. The second subset of locking apertures 475 is located closest to the bottom edge 481 of the second strut member 430. As a result, the overall height (length) of the adjustable strut 400 is maximized as a greatest portion of the first strut member 410 is not overlayed by the second strut member 430. Herein, the release lever 450 is engaged with the aperture 480 of the fourth plurality of apertures 440 and an aperture 485 of the second plurality of apertures 420 further from the bottom edge 483 of the first strut member 410 than as illustrated in
Referring to both
Referring now
As shown in
According to one embodiment of the disclosure, the second plurality of apertures 520 may be lesser in number than the first plurality of lateral bands 518. Also, according to one embodiment of the disclosure, the lateral bands 518 may be configured with an angular (arc) curvature so that, when aligned with lateral bands 538 of the second strut member 530, a first engagement region 555 and a second engagement region 556 of the release lever 550 are collectively capable of securing together one of the plurality of lateral bands 518 along with its corresponding (and aligned) lateral band 538 as shown in
Referring still to
As shown, each of the locking apertures 542 may correspond to inverted keyhole apertures, each of which includes a first aperture area 543 with a first prescribed area and a second aperture area 544 with a second prescribed area lesser in diameter than the first prescribed area. The first aperture area 543 is positioned above the second aperture area 544. As the second aperture area 544 is lesser in diameter than the first aperture area 543, the post 522 may be oriented to extend with the first prescribed area 543, and thereafter, is slidably engaged within a surface of the third outer panel 534 or the fourth outer panel 536 surrounding the second prescribed area 544. Also, while the width of the channel 532 remain the same as the channel 512 of the first strut member 510, the widths of the third and fourth outer panels 534 and 536 change. In particular, within the first portion 545 of the second strut member 530, the outer panels 534 and 536 are sized with a width consistent with the outer panels 514 and 516 of the first strut member 510. Between the first portion 545 and the second portion 546 of the second strut member 530, however, the widths of the outer panels 534 and 536 transition to a second (and lesser) width. The entire width of the second portion 546 of the second strut member 530 is configured to be lesser in distance than a distance is less than the shoulder blade of the wearer.
The release lever 550 includes the first engagement region 555, which operates as a flange extending from a back surface 551 of a first end portion 552 of the release lever 550. The release lever 550 is mounted longitudinally onto a tab 525 extending generally orthogonal from a topmost lateral band 518, with the first end portion 552 of the release lever 550 featuring the second engagement region 555 to engage with a lower edge 539 of a selected lateral band of the third plurality of lateral bands 538, which functions as a top edge of a selected aperture of the fourth plurality of apertures 540 formed within the second strut member 530 to receive the first end portion 552. Hence, the first end portion 552 of the release lever 550 is oriented downward to extend through one of the second plurality of apertures 520 (e.g., aperture 523) for engagement with an edge of a lateral band forming a lower edge of the aperture 523 and an edge of one of the lateral bands 538 associated with an upper edge of a selected aperture of the fourth plurality of apertures 540. A second end portion 554 of the release lever 550 is oriented upward to be fixedly coupled to the tab 525 of the first strut member 510.
It is contemplated that the architecture of the first strut member 510 and the second strut member 530 is selected where the load between the struts members 510 and 530 is anticipated to be in tension. As a result, forces drive the posts 522 into the second prescribed area 544 (narrow end) of the inverted keyhole apertures 542, further securing the attachment of the these strut members while resisting sagittal plane loading by the lips on the posts 522.
Referring now to
According to one embodiment of the disclosure, the release lever 550 is fixedly coupled to the tab 525 of the first strut member 510. The first engagement region 555 of the release lever 550 is configured to extend through the aperture 523 for engagement with a lower edge of one of the selected lateral bands 538. The second engagement region 556 is configured to rest against an edge of a lateral band 519 being selected (based on the sizing of the release lever 550) from the lateral bands 518.
Referring to
As further shown, the first end portion 552 includes the first engagement region 555 and the second engagement region 556. The first engagement region 555 operates so that an area between the back surface 551 and a first protruding (flange) portion 558 is shaped to receive an edge of a lateral band 538 of the second strut member 530 as represented by dashed lines (see also
Referring now to
After being set to a desired length, the posts 522 associated with the first strut member 510 are oriented to engage with a first subset 570 of the locking apertures 542. For this illustrative embodiment, the subset 570 is located at the topmost of the locking apertures 542 so that the overall height (length) of the adjustable strut 500 is minimized. Herein, the release lever 550 is engaged with an aperture 575 of the fourth plurality of apertures 540 and the aperture 523 of the second plurality of apertures 520.
As shown in
Referring to
Referring now to
After being set to the desired length, the adjustable strut 400/500 may be partially inserted into the sleeve 360. Depending on the selected length, a portion of the adjustable strut 400/500, namely a portion 610 of the first strut member 410/510, may extend from the sleeve 360 prior to placement into (and covering by) the pocket 330. As shown, the sleeve 360 includes a tab 620 located on an anterior surface 630 of the sleeve 360 for insertion through at least an aperture of the first strut member 410/510 proximate to an edge 640 of the sleeve 360 or around the bottom edge 181 of the first strut member 410/510.
As shown in
Referring now to
In the foregoing description, the invention is described with reference to specific exemplary embodiments thereof. However, it will be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention as set forth in the appended claims.
This application claims the benefit of priority on U.S. Provisional Patent Application No. 63/279,650 filed Nov. 15, 2021, the entire contents of which are incorporated by reference herein.
Number | Date | Country | |
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63279650 | Nov 2021 | US |